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Table of Contents

 
 
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, DC 20549
 
FORM 8-K
CURRENT REPORT
Pursuant to Section 13 or 15(d)
of the Securities Exchange Act of 1934
Date of report (Date of earliest event reported): February 10, 2006 (February 10, 2006)
Arch Coal, Inc.
(Exact name of registrant as specified in its charter)
         
Delaware
(State or other jurisdiction
of incorporation)
  1-13105
(Commission File Number)
  43-0921172
(I.R.S. Employer
Identification No.)
CityPlace One
One CityPlace Drive, Suite 300
St. Louis, Missouri 63141
(Address, including zip code, of principal executive offices)
Registrant’s telephone number, including area code: (314) 994-2700
     Check the appropriate box below if the Form 8-K filing is intended to simultaneously satisfy the filing obligation of the registrant under any of the following provisions:
     £ Written communications pursuant to Rule 425 under the Securities Act (17 CFR 230.425)
     £ Soliciting material pursuant to Rule 14a-12 under the Exchange Act (17 CFR 240.14a-12)
     £ Pre-commencement communications pursuant to Rule 14d-2(b) under the Exchange Act (17 CFR 240.14d-2(b))
     £ Pre-commencement communications pursuant to Rule 13e-4(c) under the Exchange Act (17 CFR 240.13e-4(c))
 
 

 


TABLE OF CONTENTS

Item 2.02 Results of Operations and Financial Condition.
Item 9.01 Financial Statements and Exhibits.
Signatures
Exhibit Index
Press Release


Table of Contents

Item 2.02 Results of Operations and Financial Condition.
     On February 10, 2006, Arch Coal, Inc. issued a press release containing its fourth quarter and full year 2005 financial results. A copy of the press release is attached hereto as exhibit 99.1.
     In accordance with General Instruction B.2 of Form 8-K, the information contained in Item 2.02 and the exhibits attached to this Current Report shall not be deemed “filed” for purposes of Section 18 of the Securities Exchange Act of 1934, as amended (the “Exchange Act”), or otherwise subject to the liabilities of that section, nor shall they be deemed incorporated by reference in any filing under the Securities Act of 1933, as amended, or the Exchange Act, except as shall be expressly set forth by specific reference in such a filing.
Item 9.01 Financial Statements and Exhibits.
(d)   Exhibits
     The following exhibit is attached hereto and filed herewith.
     
Exhibit    
No.   Description
99.1
  Press release dated February 10, 2006.

 


Table of Contents

Signatures
     Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned hereunto duly authorized.
         
Dated: February 10, 2006  Arch Coal, Inc.
 
 
  By:   /s/ Robert G. Jones    
    Robert G. Jones   
    Vice President — Law, General Counsel
and Secretary 
 

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Table of Contents

         
Exhibit Index
     
Exhibit    
No.   Description
99.1
  Press release dated February 10, 2006.

 

exv99w1
 

Exhibit 99.1
(ARCH COAL LOGO)
FOR FURTHER INFORMATION:
Deck S. Slone
Vice President, Investor
Relations and Public Affairs
314/994-2717
FOR IMMEDIATE RELEASE
February 10, 2006
Arch Coal, Inc. Reports Fourth Quarter Results
     St. Louis — Arch Coal, Inc. (NYSE:ACI) today reported that it had a loss of $1.0 million, or $0.02 per fully diluted share, for its fourth quarter ended December 31, 2005. Excluding special items, which are listed below, Arch had income available to common shareholders of $17.9 million, or $0.25 per fully diluted share. Special items were comprised of:
    a gain of $46.5 million associated with the sale of a loadout, rail spur and idle office facility in the Powder River Basin of Wyoming;
 
    the adverse impact of the combustion-related event at the West Elk mine in Colorado, estimated at $33.3 million;
 
    a charge of $16.0 million associated with a legal settlement in West Virginia;
 
    a special dividend of $9.5 million related to the premium paid by the company to induce conversion of its preferred convertible stock;
 
    a gain of $7.5 million related to the sale of select assets in Central Appalachia;
 
    a charge of $5.0 million associated with the establishment of a new charitable foundation;
 
    a charge of $4.5 million related to stock-based incentive compensation; and
 
    other non-operating expenses of $3.7 million principally associated with the termination of hedge accounting for interest rate swaps.
In the fourth quarter of 2004, Arch had income available to common shareholders of $23.0 million, or $0.34 per fully diluted share, excluding special items. (See the table that follows this release for a reconciliation to GAAP numbers.)
     “The quarter just ended was one of the most eventful in Arch’s history,” said Steven F. Leer, Arch Coal’s president and chief executive officer. “We restructured our Central Appalachian operations, completed a strategic transaction in the Powder River Basin, induced conversion of nearly all of our preferred stock into common shares, addressed a combustion-related event at the West Elk mine in a safe and efficient manner, and began work on the re-start of the Coal Creek mine, which we are officially announcing today. We believe these accomplishments — as well as the countless smaller steps we took during the quarter — significantly strengthen Arch’s strategic, operating and financial standing, and set the stage for a multi-year period of robust growth in margins, earnings and cash flow.”

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Core Values
     Arch defines success in the U.S. coal industry based on three critical metrics: safety performance, environmental stewardship and shareholder returns. “I’m pleased to report that we ranked among the industry leaders on all three fronts during 2005,” Leer said.
     Arch had a record safety performance for the second straight year in 2005. Arch’s lost-time incident rate declined by 37% compared to the previous year, to 0.88 incidents per 200,000 hours worked. The national coal industry average was approximately four times higher. “While I consider our safety performance to be Arch’s single most significant accomplishment in 2005 — ranking among the best of all of America’s heavy industries — we remain firmly committed to continuous improvement in this area,” Leer said. “The only performance we should be willing to accept is zero lost-time incidents at every one of our mines, every single year.”
     Arch also excelled in the environmental arena. For the second year in a row, an Arch subsidiary won the Department of the Interior’s Director’s Award — the nation’s most prestigious award for land reclamation. In addition, an Arch subsidiary won the top reclamation honor in the state of West Virginia for the fourth straight year.
     For the sixth year in a row, Arch’s total return to shareholders exceeded the average of the S&P 500. In fact, Arch’s total return to shareholders of over 120% ranked among the highest of all mid-cap stocks in 2005.
     Arch also established a new charitable foundation during the fourth quarter with an initial contribution of $5 million. The mission of the Arch Coal Foundation is to support organizations and causes that are making a positive difference in the communities where Arch operates. “We are firm believers in the concept that good corporate citizenship is a central tenet of long-term success for any business,” Leer said.
Strategic Restructuring
     As previously announced, Arch completed the sale of three of its Central Appalachian operating subsidiaries to Magnum Coal Company on December 31, 2005. The sale resulted in a $7.5 million gain during the quarter, which included the recognition of a charge of approximately $66.0 million related to the retention of several below-market legacy sales contracts for which Arch no longer has the ability to source subsequent to the sale, and a charge of $59.1 million related to previously unrecognized actuarial liabilities associated with post-retiree healthcare.
     “This strategic restructuring will enable us to focus on a select group of Central Appalachian operations — including the Mountain Laurel complex currently in development — that we believe can provide a real and sustainable competitive advantage over time,” Leer said. “In addition, the sale of these assets has transformed our balance sheet and created a strong foundation for continued growth in the future.”
     The book liabilities and unrecognized actuarial losses associated with these operations included approximately $455.2 million of post-retiree healthcare, $17.1 million of workers’ compensation, and $32.9 million of reclamation obligations. In 2005, Arch accrued costs of

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approximately $68.3 million associated with these various liabilities.
     Arch also settled a longstanding legal dispute in Central Appalachia deemed necessary for the completion of the Magnum transaction, resulting in a charge of $16.0 million during the quarter.
Further Strengthening Black Thunder’s Outlook
     During the fourth quarter, Arch completed a reserve swap with Peabody Energy that is expected to enable a more efficient future mine plan for Black Thunder, the world’s largest coal mine. In addition, Arch sold to Peabody a rail spur, rail loadout and idle office complex for a purchase price of $84.6 million, resulting in a $46.5 million pre-tax gain for the quarter.
     Arch plans to use a portion of the proceeds to build a new rail spur and state-of-the-art loadout facility in closer proximity to Black Thunder’s principal reserve base. The construction of this new facility will enable Arch to forego approximately $35 million of other planned capital expenditures over the next three years. The revision to the Black Thunder mine plan resulting from the reserve swap also reduces Arch’s reclamation liabilities.
     Arch has signed a lease for the exclusive use of the rail and loadout facilities through September 30, 2008, by which time Arch expects to have completed construction on the new loadout.
Re-opening Coal Creek
     Arch is announcing today that it plans to re-open its Coal Creek mine, which was idled in mid-2000 in response to market conditions at the time. Coal Creek represents the only idle mine located on the joint line rail system in the Powder River Basin.
     The coal-handling infrastructure — including the rail spur and loadout — is already in place. Arch also is in the process of upgrading and re-erecting an idle dragline that it moved to the site from its former southern Wyoming operations. In total, Arch expects to invest approximately $50 million to re-open Coal Creek.
     “We view Coal Creek as one of the most strategic expansion opportunities in the entire U.S. coal industry,” said John W. Eaves, Arch’s executive vice president and chief operating officer. “Demand for Powder River Basin coal is outstripping the industry’s ability to produce it. Because the coal-handling infrastructure and some of the mobile equipment are already in place, we will be able to ramp up Coal Creek quickly with a relatively modest level of capital investment.”
     Arch is targeting annualized production of approximately 15 million tons at Coal Creek, with the capability to add another three to five million tons of production at low cost if and when market conditions warrant. The company plans to begin shipping from Coal Creek in the third quarter of 2006, and to ramp up to targeted production levels by the beginning of 2007.
     Because the Coal Creek mine has operated only sparingly since its initial development in 1982, mining conditions at the site are expected to be very favorable. Arch recently secured the

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necessary permit to boost the mine’s output to 25 million tons annually, if and when market conditions warrant.
     Included in Arch’s existing portfolio of PRB sales contracts are certain agreements with flexible sourcing provisions. Arch may opt to satisfy some or all of those contracts with Coal Creek coal, thus freeing up Black Thunder coal for future sales.
Continuing Progress at West Elk
     Arch continues to make good progress in its efforts to return the West Elk mine to normal operations. West Elk was idled in late October following the detection of combustion-related gases there. The mined-out area where the elevated readings were detected has been permanently sealed. One continuous miner system resumed production at the end of January, and the second is scheduled to restart in the next few days. The longwall mining system is expected to resume production around March 1. Arch estimates that the idling and suppression-related efforts had an adverse impact of $33.3 million on the company’s fourth quarter results.
     Arch has property and business interruption insurance and has filed its initial claim under those policies for the costs incurred during 2005 as a result of the combustion-related event.
Regional Analysis and Other Data
                                                                 
    PRB   Western Bit.   Central App.1   Total
    4Q 05   4Q 04   4Q 05   4Q 04   4Q 05   4Q 04   4Q 05   4Q 04
Tons sold (in mm)
    21.9       22.4       4.2       4.5       7.4       7.5       33.5       34.4  
Sales price per ton2
  $ 8.91     $ 7.64     $ 18.60     $ 15.03     $ 42.99     $ 36.65     $ 17.67     $ 14.95  
Operating cost per ton2,3
  $ 7.65     $ 6.36     $ 20.36     $ 14.92     $ 42.75     $ 35.10     $ 17.01     $ 13.76  
Operating margin per ton
  $ 1.26     $ 1.28     $ (1.76 )   $ 0.11     $ 0.24     $ 1.55     $ 0.66     $ 1.19  
Note: The above excludes 2.6 million tons of purchased coal in Q4 2004 in which Arch acted as the intermediary, creating a pass-through transaction. Per-ton costs have been adjusted to include the effects of amortization of values attributed to coal supply agreements in purchase accounting. Comparable amounts for all quarters beginning Q1 2003 can be found in the investor section of archcoal.com.
(1) Includes the results of operations that were sold to Magnum Coal Company on Dec. 31, 2005.
(2) Per-ton realizations and costs as detailed above exclude certain transportation costs that are embedded in prices billed to customers. Powder River Basin transportation costs totaled $3.0 million in the fourth quarter of 2005 and $0.9 million in the fourth quarter of 2004. Central Appalachia transportation costs totaled $11.3 million in the fourth quarter of 2005 and $12.1 million in the fourth quarter of 2004. Western Bituminous transportation costs totaled $15.3 million in the fourth quarter of 2005 and $13.3 million in the fourth quarter of 2004.
(3) Per-ton costs detailed above exclude postretirement medical costs totaling $16.9 million in the fourth quarter of 2005 and $13.8 million in the fourth quarter of 2004.
     Average per-ton realizations increased by 17% in the Powder River Basin, 24% in the Western Bituminous Region, and 17% in Central Appalachia when compared to the fourth quarter of 2004, as a percentage of Arch’s existing sales contracts expired and were repriced in an improved market environment.
     Production and sales volumes were adversely affected by rail disruptions in the Powder

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River Basin and the extended outage at the West Elk mine. Coupled with higher sales-sensitive costs in both regions, these reduced volumes led to higher per-ton operating costs in both Western regions. The estimated impact of the events at West Elk raised average costs in the Western Bituminous Region by approximately $5.00 per ton during the quarter. Poor rail service reduced shipments at Black Thunder by an estimated two million to three million tons.
     In Central Appalachia, per-ton operating costs were adversely affected by higher commodity prices, increased contract labor costs and reduced production volumes, as well as higher sales-sensitive costs. Arch expects operating margins to improve significantly in this region in 2006, due in part to the sale of select subsidiaries in the region. During the fourth quarter, the divested subsidiaries had a negative margin — including post-retiree medical costs — of between $2 and $3 per ton. Arch expects its remaining Central Appalachian operations to have a positive average operating margin of between $3 and $5 per ton for full year 2006.
Capital Spending and DD&A (in millions):
                 
    Q4 2005   Q4 2004   YTD 2005   FY 2006 (proj.)
Capital spending
  $108.2   $54.9   $357.1   $525-$575
DD&A
  $  51.4   $50.6   $212.3   $210-$230
     Arch expects capital expenditures to total between $525 million and $575 million in 2006. That range includes the second of five equal payments of $122.2 million on the Little Thunder federal reserve lease; an estimated $120 million associated with the development of the Mountain Laurel mining complex in southern West Virginia; an estimated $50 million related to the re-opening of the Coal Creek mine; and approximately $15 million to complete development of the North Lease longwall mine at the Skyline complex in Utah, which is scheduled to ramp up to full production in mid-2006. Maintenance capital and productivity enhancement initiatives are expected to total between $225 million and $275 million.
Transforming Our Balance Sheet
     Arch ended the year in arguably the strongest financial condition in its history. At December 31, 2005, Arch’s legacy liabilities — which the company defines as postretirement medical, workers’ compensation and reclamation — stood at $285.5 million, compared to $704.9 million at December 31, 2004. Of the total remaining, approximately $177.4 million is related to reclamation.
     “We believe that Arch’s strong balance sheet differentiates us from nearly every other coal company and provides us with a powerful competitive advantage,” said Robert J. Messey, Arch’s senior vice president and chief financial officer.
     Arch ended the year with a total debt to total capitalization ratio of approximately 45% — nearly 40 points lower than at the same time five years ago — and a net debt to total capitalization ratio of approximately 38%. “We view our current balance between debt and equity as very healthy,” Messey said. “We are making good use of low-cost debt, while maintaining the financial flexibility we need to act opportunistically.”

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Streamlining Our Capital Structure
     On December 31, 2005, Arch completed an offer that resulted in the conversion of approximately 95% of the company’s preferred stock into common shares. In connection with the conversion, the company paid a special dividend of $9.5 million to preferred stockholders in order to induce conversion. (Arch estimates that the premium was less than the net present value of the remaining preferred share dividends to be paid through the no-call date.) Following the completion of the offer, Arch had 71.5 million common shares outstanding.
     “By inducing the conversion of nearly all of our preferred stock, we have reduced our fixed dividend obligations, strengthened our credit standing, and paved the way for greater clarity in our financial statements,” Messey said.
Continuing Strength in U.S. Coal Market
     Economic expansion and the high cost of competing fuels translated into strong coal demand throughout 2005. Arch estimates that coal-fueled electric generation increased 2.5% for the year. Meanwhile, coal production struggled to keep pace, with consumption outstripping supply for the third consecutive year, according to Arch estimates.
     Arch estimates that utility coal stockpiles ended 2005 at their lowest year-end levels in decades at approximately 33 days of supply, or 37% below the 15-year average. Arch believes that stockpile levels are particularly low in the Midwest, where advantageous coal fuel costs have boosted wholesale power sales and rail disruptions have constrained coal deliveries.
     “We believe that robust coal demand and continuing supply constraints will result in a multi-year effort to restore utility stockpiles to targeted levels, particularly in those Midwestern markets traditionally served by Powder River Basin coal producers,” Eaves said.
     In addition to increasing utilization at existing coal-fired power plants, U.S. power generators are moving forward with plans to build new coal plants. Already announced projects would boost the installed coal-fired base by approximately 80 gigawatts, or 25%, over the course of the next two decades, and could increase coal demand by as much as 300 million tons annually. In addition, investment is beginning to flow into projects seeking to convert coal into transportation fuels and synthetic natural gas.
Recent Contracting Activity
     Over the next three years, most of Arch’s sales contracts are scheduled to expire. Based on current market conditions, the company believes that the expiration of these contracts — coupled with the company’s internal growth initiatives — will drive significant increases in revenues, operating margins, earnings and cash flow.
     Arch continues to take a balanced approach to its marketing efforts, layering in new sales contract agreements while maintaining a significant unpriced position for future periods. Based on expected production over the next three years, Arch has unpriced volumes estimated at 20 million to 25 million tons in 2006; 60 million to 70 million tons in 2007; and 90 million to 100 million tons in 2008.

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Looking Ahead
     “Arch finished work on a long list of key objectives during the fourth quarter of 2005,” Leer said. “In the span of just three months, we succeeded in sharpening our operating focus, transforming our balance sheet, enhancing our competitive position, streamlining our capital structure and reducing our future cash requirements. We expect these accomplishments to deliver significant new value for our shareholders in 2006 and beyond.”
     Arch currently expects to report earnings of between $3.50 and $4.25 per fully diluted share, and adjusted EBITDA of between $550 million and $610 million, for its full year ended December 31, 2006, excluding insurance recoveries associated with recent events at West Elk. Rail service and prevailing market conditions are expected to be key factors in determining Arch’s actual performance within that range. The range above assumes a negative impact of $25 million at West Elk during the first quarter as the company prepares for the March 1 restart of the longwall.
     A conference call concerning fourth quarter earnings will be webcast live today at 11 a.m. EST. The conference call can be accessed via the “investor” section of the Arch Coal Web site (www.archcoal.com <http://www.archcoal.com>).
     Arch Coal is the nation’s second largest coal producer, with subsidiary operations in Wyoming, Colorado, Utah, West Virginia, Kentucky and Virginia. Through these operations, Arch provides the fuel for approximately 6% of the electricity generated in the United States.
Forward-Looking Statements: This press release contains “forward-looking statements” — that is, statements related to future, not past, events. In this context, forward-looking statements often address our expected future business and financial performance, and often contain words such as “expects,” “anticipates,” “intends,” “plans,” “believes,” “seeks,” or “will.” Forward-looking statements by their nature address matters that are, to different degrees, uncertain. For us, particular uncertainties arise from changes in the demand for our coal by the domestic electric generation industry; from legislation and regulations relating to the Clean Air Act and other environmental initiatives; from operational, geological, permit, labor and weather-related factors; from fluctuations in the amount of cash we generate from operations; from future integration of acquired businesses; and from numerous other matters of national, regional and global scale, including those of a political, economic, business, competitive or regulatory nature. These uncertainties may cause our actual future results to be materially different than those expressed in our forward-looking statements. We do not undertake to update our forward-looking statements, whether as a result of new information, future events or otherwise, except as may be required by law.
# # #

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Arch Coal, Inc. and Subsidiaries
Condensed Consolidated Statements of Operations
(In thousands, except per share data)
                                 
    Three Months Ended     Year Ended  
    December 31,     December 31,  
    2005     2004     2005     2004  
    (Unaudited)     (Unaudited)          
Revenues
                               
Coal sales
  $ 619,795     $ 553,125     $ 2,508,773     $ 1,907,168  
 
                               
Costs and expenses
                               
Cost of coal sales
    565,568       477,388       2,174,007       1,638,646  
Depreciation, depletion and amortization
    51,414       50,645       212,301       166,322  
Selling, general and administrative expenses
    31,028       18,617       91,568       57,975  
Other expenses
    40,288       9,515       80,983       35,758  
 
                       
 
    688,298       556,165       2,558,859       1,898,701  
 
                       
 
                               
Other operating income
                               
Gain on sale of units of Natural Resource Partners, LP
          1,025             91,268  
Gain on sale of Powder River Basin assets
    46,547             46,547        
Gain on sale of Central Appalachian operations
    7,528             7,528        
Income from equity investments
                      10,828  
Other operating income
    10,662       21,947       73,868       67,483  
 
                       
 
    64,737       22,972       127,943       169,579  
 
                       
Income (loss) from operations
    (3,766 )     19,932       77,857       178,046  
 
                               
Interest expense, net:
                               
Interest expense
    (16,955 )     (17,572 )     (72,409 )     (62,634 )
Interest income
    3,654       3,407       9,289       6,130  
 
                       
 
    (13,301 )     (14,165 )     (63,120 )     (56,504 )
 
                       
 
                               
Other non-operating income (expense):
                               
Expenses resulting from early debt extinguishment and termination of hedge accounting for interest rate swaps
    (1,658 )     (2,811 )     (7,740 )     (9,010 )
Other non-operating income (expense)
    (2,027 )     209       (3,524 )     1,044  
 
                       
 
    (3,685 )     (2,602 )     (11,264 )     (7,966 )
 
                       
 
                               
Income (loss) before income taxes
    (20,752 )     3,165       3,473       113,576  
Benefit from income taxes
    (29,900 )     (18,675 )     (34,650 )     (130 )
 
                       
Net income
    9,148       21,840       38,123       113,706  
Preferred stock dividends
    (10,188 )     (1,797 )     (15,579 )     (7,187 )
 
                       
Net income (loss) available to common shareholders
  $ (1,040 )   $ 20,043     $ 22,544     $ 106,519  
 
                       
 
                               
Earnings per common share
                               
Basic earnings per common share
  $ (0.02 )   $ 0.33     $ 0.35     $ 1.91  
Diluted earnings per common share
  $ (0.02 )   $ 0.32     $ 0.35     $ 1.78  
 
                               
Weighted average shares outstanding
                               
Basic
    64,452       60,265       63,652       55,901  
Diluted
    64,452       68,104       64,970       63,734  
 
                       
 
                               
Dividends declared per common share
  $ 0.0800     $ 0.0800     $ 0.3200     $ 0.2975  
 
                       
 
                               
Adjusted EBITDA (A)
  $ 47,648     $ 70,577     $ 290,158     $ 354,727  
 
                       
 
(A)   Adjusted EBITDA is defined and reconciled under “Reconciliation of Non-GAAP Measures” later in this release.

 


 

Arch Coal, Inc. and Subsidiaries
Condensed Consolidated Balance Sheets
(In thousands)
                 
    December 31,     December 31,  
    2005     2004  
    (unaudited)          
Assets
               
Current assets
               
Cash and cash equivalents
  $ 260,501     $ 323,167  
Trade receivables
    179,220       180,902  
Other receivables
    40,384       34,407  
Inventories
    130,720       119,893  
Prepaid royalties
    2,000       12,995  
Deferred income taxes
    88,461       33,933  
Other
    28,278       25,560  
 
           
Total current assets
    729,564       730,857  
 
           
 
               
Property, plant and equipment, net
    1,829,626       2,033,200  
 
           
 
               
Other assets
               
Prepaid royalties
    106,393       87,285  
Goodwill
    40,032       37,381  
Deferred income taxes
    223,856       241,226  
Other
    121,969       126,586  
 
           
 
    492,250       492,478  
 
           
Total assets
  $ 3,051,440     $ 3,256,535  
 
           
 
               
Liabilities and stockholders’ equity
               
 
               
Current liabilities
               
Accounts payable
  $ 256,883     $ 148,014  
Accrued expenses
    245,656       217,216  
Current portion of debt
    10,649       9,824  
 
           
Total current liabilities
    513,188       375,054  
Long-term debt
    971,755       1,001,323  
Accrued postretirement benefits other than pension
    41,326       380,424  
Asset retirement obligations
    166,728       179,965  
Accrued workers’ compensation
    53,803       82,446  
Other noncurrent liabilities
    120,399       157,497  
 
           
Total liabilities
    1,867,199       2,176,709  
 
           
 
               
Stockholders’ equity
               
Preferred stock
    2       29  
Common stock
    719       631  
Paid-in capital
    1,367,470       1,280,513  
Retained deficit
    (164,181 )     (166,273 )
Unearned compensation
    (9,947 )     (1,830 )
Treasury stock, at cost
    (1,190 )     (5,047 )
Accumulated other comprehensive loss
    (8,632 )     (28,197 )
 
           
Total stockholders’ equity
    1,184,241       1,079,826  
 
           
Total liabilities and stockholders’ equity
  $ 3,051,440     $ 3,256,535  
 
           

 


 

Arch Coal, Inc. and Subsidiaries
Condensed Consolidated Statements of Cash Flows
(In Thousands)
                 
    Year Ended  
    December 31,  
    2005     2004  
    (Unaudited)          
Operating activities
               
Net income
  $ 38,123     $ 113,706  
Adjustments to reconcile to cash provided by operating activities:
               
Depreciation, depletion and amortization
    212,301       166,322  
Prepaid royalties expensed
    14,252       13,889  
Accretion on asset retirement obligations
    15,129       12,681  
Net gain on disposition of assets
    (82,168 )     (6,668 )
Gain on sale of units of Natural Resource Partners, LP
          (91,268 )
Income from equity investments
          (10,828 )
Net distributions from equity investments
          17,678  
Other nonoperating expense
    11,264       7,966  
Changes in:
               
Receivables
    (48,432 )     (31,570 )
Inventories
    (38,368 )     (12,422 )
Accounts payable and accrued expenses
    110,461       (6,780 )
Income taxes
    (33,513 )     (4,215 )
Accrued postretirement benefits other than pension
    28,660       18,019  
Asset retirement obligations
    (8,631 )     (7,555 )
Accrued workers’ compensation benefits
    (9,705 )     (1,257 )
Federal income tax receipts
    14,701       (21,626 )
Other
    7,248       (9,344 )
 
           
 
               
Cash provided by operating activities
    231,322       146,728  
 
           
Investing activities
               
Payments for acquisitions, net of cash acquired
          (387,751 )
Capital expenditures
    (357,142 )     (292,605 )
Proceeds from sale of units of Natural Resource Partners, LP
          111,447  
Proceeds from dispositions of property, plant and equipment
    117,048       7,428  
Additions to prepaid royalties
    (28,164 )     (33,813 )
 
           
 
               
Cash used in investing activities
    (268,258 )     (595,294 )
 
           
 
               
Financing activities
               
Net proceeds from (payments on) revolver and lines of credit
    (25,000 )     25,000  
Payments on long-term debt
    (2,376 )     (302 )
Proceeds from issuance of senior notes
          261,875  
Deferred financing costs
    (2,662 )     (12,806 )
Dividends paid
    (27,639 )     (24,043 )
Proceeds from sale of common stock
    31,947       267,468  
 
           
 
               
Cash provided by (used in) financing activities
    (25,730 )     517,192  
 
           
Decrease in cash and cash equivalents
    (62,666 )     68,626  
Cash and cash equivalents, beginning of period
    323,167       254,541  
 
           
 
               
Cash and cash equivalents, end of period
  $ 260,501     $ 323,167  
 
           
Canyon Fuel Company cash flow information(for Arch Coal’s 65% ownership percentage through July 31, 2004)
               
Depreciation, depletion and amortization
          10,359  
Additions to property, plant and equipment
          (2,695 )

 


 

Arch Coal, Inc. and Subsidiaries
Reconciliation of Non-GAAP Measures
(In thousands, except per share data)
Included in the accompanying release, we have disclosed certain non-GAAP measures as defined by Regulation G. The following reconciles these items to net income as reported under GAAP.
Adjusted EBITDA and Adjusted EBITDA Excluding Special Items:
(A)   Adjusted EBITDA is defined as net income before the effect of net interest expense; income taxes; our depreciation, depletion and amortization; our equity interest in the depreciation, depletion and amortization of Canyon Fuel Company, LLC (for periods prior to our July 31, 2004 purchase of the remainder of Canyon Fuel); expenses resulting from early extinguishment of debt; and mark-to-market adjustments in the value of derivative instruments.
 
    Adjusted EBITDA is not a measure of financial performance in accordance with generally accepted accounting principles, and items excluded to calculate Adjusted EBITDA are significant in understanding and assessing our financial condition. Therefore, Adjusted EBITDA should not be considered in isolation nor as an alternative to net income, income from operations, cash flows from operations or as a measure of our profitability, liquidity or performance under generally accepted accounting principles. We believe that Adjusted EBITDA presents a useful measure of our ability to service and incur debt based on ongoing operations. Furthermore, analogous measures are used by industry analysts to evaluate operating performance. Investors should be aware that our presentation of Adjusted EBITDA may not be comparable to similarly titled measures used by other companies. The table below shows how we calculate Adjusted EBITDA.
                                 
    Three Months Ended     Year Ended  
    December 31,     December 31,  
    2005     2004     2005     2004  
    (Unaudited)     (Unaudited)  
Net income
  $ 9,148     $ 21,840     $ 38,123     $ 113,706  
Benefit from income taxes
    (29,900 )     (18,675 )     (34,650 )     (130 )
Interest expense, net
    13,301       14,165       63,120       56,504  
Depreciation, depletion and amortization — Arch Coal, Inc.
    51,414       50,645       212,301       166,322  
DD&A — Equity interest in Canyon Fuel Company, LLC
                      10,359  
Expenses from early debt extinguishment and other non-operating
    3,685       2,602       11,264       7,966  
 
                       
Adjusted EBITDA
  $ 47,648     $ 70,577     $ 290,158     $ 354,727  
 
                       
 
                               
Adjusted EBITDA Excluding Special Items
                               
Adjusted EBITDA
  $ 47,648     $ 70,577     $ 290,158     $ 354,727  
 
                               
Gain on sale of Powder River Basin assets
    (46,547 )           (46,547 )      
West Elk
    33,300             33,300        
Shonk settlement
    16,000             16,000        
Gain on sale of Central Appalachian operations
    (7,528 )           (7,528 )      
Contribution to foundation
    5,000             5,000        
Gain on sale of units of Natural Resource Partners, L.P.
          (1,025 )           (91,268 )
Long-term incentive compensation plan expense
    4,520             14,457        
Severance costs related to Skyline idling
                      2,110  
 
                       
 
                               
Adjusted EBITDA excluding special items
  $ 52,393     $ 69,552     $ 304,840     $ 265,569  
 
                       
 
                               
Operating Income Excluding Special Items:
                               
Operating income
  $ (3,766 )   $ 19,932     $ 77,857     $ 178,046  
 
                               
Gain on sale of Powder River Basin assets
    (46,547 )           (46,547 )      
West Elk
    33,300             33,300        
Shonk settlement
    16,000             16,000        
Gain on sale of Central Appalachian operations
    (7,528 )           (7,528 )      
Contribution to foundation
    5,000             5,000        
Gain on sale of units of Natural Resource Partners, L.P.
          (1,025 )           (91,268 )
Long-term incentive compensation plan expense
    4,520             14,457        
Severance costs related to Skyline idling
                      2,110  
 
                       
 
                               
Operating income excluding special items
  $ 979     $ 18,907     $ 92,539     $ 88,888  
 
                       

 


 

Net Income Available to Common Shareholders and Earnings Per Common Share Excluding Special Items:
                                 
    Three Months Ended     Year Ended  
    December 31,     December 31,  
    2005     2004     2005     2004  
    (Unaudited)     (Unaudited)  
Net income
  $ 9,148     $ 21,840     $ 38,123     $ 113,706  
 
                               
Other non-operating expense
    3,685       2,602       11,264       7,966  
Gain on sale of Powder River Basin assets
    (46,547 )           (46,547 )      
West Elk
    33,300             33,300        
Shonk settlement
    16,000             16,000        
Gain on sale of Central Appalachian operations
    (7,528 )           (7,528 )      
Contribution to foundation
    5,000             5,000        
Gain on sale of units of Natural Resource Partners, L.P.
          (1,025 )           (91,268 )
Severance costs related to Skyline idling
                      2,110  
Long-term incentive compensation plan expense
    4,520             14,457        
Tax impact of the excluded items
    305       (394 )     (1,798 )     20,596  
 
                       
Total impact of items affecting net income
    8,735       1,183       24,148       (60,596 )
 
                               
Net income excluding special items
  $ 17,883     $ 23,023     $ 62,271     $ 53,110  
Preferred stock dividends applicable to the dilution calculation
                      (7,187 )
 
                       
Net income available to common shareholders excluding special items
  $ 17,883     $ 23,023     $ 62,271     $ 45,923  
 
                       
 
                               
Fully diluted shares outstanding
    64,452       68,104       64,970       63,734  
Adjustment to include impact of convertible preferred shares that would be dilutive
    6,896             6,535        
Adjustment to exclude impact of convertible preferred shares that would not be dilutive
                      (6,896 )
 
                       
Fully diluted shares outstanding after adjustments
    71,348       68,104       71,505       56,838  
 
                       
 
                               
Earnings per fully diluted common share excluding special items
  $ 0.25     $ 0.34     $ 0.87     $ 0.81  
 
                       

 


 

Arch Western Resources, LLC
Condensed Financial Information
(In thousands)
                                 
    Three Months Ended     Year Ended  
    December 31,     December 31,  
    2005     2004     2005     2004  
    (Unaudited)     (Unaudited)  
Tons sold
    25,461       26,234       105,796       86,264  
 
                       
 
                               
Coal sales revenues
  $ 283,340     $ 244,962     $ 1,126,742     $ 735,162  
 
                               
Income from operations
    60,564       32,969       186,061       83,275  
 
                               
Net income
    46,706       22,338       128,844       32,946  
 
                               
Adjusted EBITDA
    81,044       58,737       284,409       174,337  
 
                               
Capital Expenditures
    30,011       25,687       108,599       78,313  
                 
    December 31,     December 31  
    2005     2004  
    (Unaudited)          
Receivable from Arch Coal, Inc.
  $ 869,056     $ 677,934  
                                 
Reconciliation of net income to adjusted EBITDA
  Three Months Ended     Year Ended  
    December 31,     December 31,  
    2005     2004     2005     2004  
    (Unaudited)     (Unaudited)  
Net income
  $ 46,706     $ 22,338     $ 128,844     $ 32,946  
Interest expense, net
    1,993       7,493       20,310       35,012  
Depreciation, depletion and amortization — Arch Western Resources
    20,479       25,768       98,347       80,703  
DD&A — Equity interest in Canyon Fuel Company, LLC
                      10,359  
Other nonoperating expense
    2,718       4,132       12,688       14,295  
Minority interest
    9,148       (994 )     24,220       1,022  
 
                       
 
                               
Adjusted EBITDA (A)
  $ 81,044     $ 58,737     $ 284,409     $ 174,337  
 
                       
(A)   Adjusted EBITDA is defined as net income before the effect of net interest expense; our depreciation, (for periods prior to our July 31, 2004 purchase of the remainder of Canyon Fuel); expenses resulting from early extinguishment of debt; mark-to-market adjustments in the value of derivative instruments; and the minority interest that Arch Western Resources holds in Canyon Fuel (Arch Coal, Inc. owns the remaining 35% as of July 31, 2004).
 
    Adjusted EBITDA is not a measure of financial performance in accordance with generally accepted accounting principles, and items excluded to calculate Adjusted EBITDA are significant in understanding and assessing our financial condition. Therefore, Adjusted EBITDA should not be considered in isolation nor as an alternative to net income, income from operations, cash flows from operations or as a measure of our profitability, liquidity or performance under generally accepted accounting principles. We believe that Adjusted EBITDA presents a useful measure of our ability to service and incur debt based on ongoing operations. Furthermore, analogous measures are used by industry analysts to evaluate operating performance. Investors should be aware that our presentation of Adjusted EBITDA may not be comparable to similarly titled measures used by other companies. The table above shows how we calculate Adjusted EBITDA.

 


 

     
Arch Coal, Inc.
Supplemental Historical Information
Regional Realization and Cost Analysis (on a per-ton basis)
                                                                                                                         
    Q1’ 03     Q2’ 03     Q3’ 03     Q4’ 03     YR’ 03     Q1’ 04     Q2’ 04     Q3’ 04     Q4’ 04     YR’ 04     Q1’ 05     Q2’ 05     Q3’ 05     Q4’ 05     YR’ 05  
     
Tons Sold (in thousands)
                                                                                                                       
Central App.
    6,811       8,114       7,249       7,493       29,667       7,521       7,334       7,616       7,537       30,008       7,177       7,957       7,976       7,421       30,532  
PRB
    14,376       15,768       16,192       17,713       64,050       16,581       17,642       20,514       22,429       77,167       23,619       21,995       22,537       21,889       91,471  
Western Bit*
    4,773       5,097       4,939       5,389       20,198       4,658       5,000       4,589       4,459       18,706       4,799       4,678       4,571       4,151       18,199  
     
Total tons sold
    25,961       28,979       28,380       30,595       113,915       28,760       29,977       32,719       34,425       125,881       35,595       34,630       35,083       33,462       140,202  
 
                                                                                                                       
Sales price per ton
                                                                                                                       
Central App.
  $ 29.89     $ 29.66     $ 29.45     $ 29.94     $ 29.73     $ 33.06     $ 36.21     $ 38.35     $ 36.65     $ 36.08     $ 41.90     $ 42.44     $ 43.53     $ 42.99     $ 42.73  
PRB
  $ 6.28     $ 6.47     $ 6.35     $ 6.27     $ 6.34     $ 6.86     $ 6.91     $ 7.24     $ 7.64     $ 7.20     $ 7.79     $ 8.11     $ 8.31     $ 8.91     $ 8.21  
Western Bit*
  $ 15.91     $ 16.09     $ 15.84     $ 15.12     $ 15.73     $ 15.54     $ 16.09     $ 15.95     $ 15.03     $ 15.67     $ 17.08     $ 19.36     $ 21.04     $ 18.60     $ 19.01  
Total sales price per ton
  $ 14.24     $ 14.66     $ 13.90     $ 13.63     $ 14.10     $ 15.12     $ 15.61     $ 15.71     $ 14.95     $ 15.34     $ 15.92     $ 17.52     $ 17.97     $ 17.67     $ 17.13  
 
                                                                                                                       
Operating cost per ton
                                                                                                                       
Central App.
  $ 30.28     $ 29.12     $ 28.48     $ 29.93     $ 29.43     $ 30.28     $ 33.37     $ 33.71     $ 35.10     $ 33.12     $ 40.37     $ 40.87     $ 41.07     $ 42.75     $ 41.36  
PRB
  $ 5.64     $ 5.50     $ 5.59     $ 5.12     $ 5.45     $ 5.92     $ 6.07     $ 6.66     $ 6.36     $ 6.28     $ 6.68     $ 7.39     $ 7.46     $ 7.64     $ 7.24  
Western Bit*
  $ 14.16     $ 14.20     $ 15.74     $ 15.16     $ 14.82     $ 15.72     $ 14.34     $ 14.69     $ 14.92     $ 14.91     $ 14.45     $ 13.49     $ 14.50     $ 20.36     $ 15.56  
Total operating cost per ton
  $ 13.67     $ 13.65     $ 13.20     $ 12.96     $ 13.36     $ 13.88     $ 14.13     $ 14.08     $ 13.76     $ 13.96     $ 14.52     $ 15.91     $ 16.02     $ 17.00     $ 15.75  
 
                                                                                                                       
Operating margin per ton
                                                                                                                       
Central App.
  $ (0.39 )   $ 0.54     $ 0.97     $ 0.01     $ 0.30     $ 2.78     $ 2.84     $ 4.64     $ 1.55     $ 2.96     $ 1.54     $ 1.57     $ 2.46     $ 0.24     $ 1.37  
PRB
  $ 0.63     $ 0.97     $ 0.76     $ 1.16     $ 0.89     $ 0.94     $ 0.85     $ 0.58     $ 1.28     $ 0.92     $ 1.11     $ 0.72     $ 0.84     $ 1.27     $ 0.97  
Western Bit*
  $ 1.75     $ 1.89     $ 0.10     $ (0.04 )   $ 0.90     $ (0.18 )   $ 1.75     $ 1.27     $ 0.11     $ 0.76     $ 2.63     $ 5.87     $ 6.54     $ (1.76 )   $ 3.44  
Total operating margin per ton
  $ 0.57     $ 1.01     $ 0.70     $ 0.67     $ 0.74     $ 1.24     $ 1.49     $ 1.62     $ 1.19     $ 1.38     $ 1.40     $ 1.61     $ 1.95     $ 0.67     $ 1.38  
 
                                                                                                                       
Additional detail
                                                                                                                       
 
                                                                                                                       
Transportation costs billed to customer
                                                                                                                       
Central App.
  $ 1.33     $ 1.08     $ 1.35     $ 1.11     $ 1.21     $ 1.39     $ 1.38     $ 1.45     $ 1.61     $ 1.46     $ 1.43     $ 1.52     $ 1.43     $ 1.52     $ 1.48  
PRB
  $ 0.08     $ 0.04     $ 0.04     $ 0.05     $ 0.05     $ 0.06     $ 0.04     $ 0.06     $ 0.04     $ 0.05     $ 0.06     $ 0.03     $ 0.09     $ 0.14     $ 0.08  
Western Bit. *
  $ 1.51     $ 1.47     $ 1.29     $ 1.95     $ 1.56     $ 1.75     $ 1.70     $ 2.12     $ 2.97     $ 2.12     $ 3.28     $ 3.10     $ 2.37     $ 3.69     $ 3.10  
Total
  $ 0.66     $ 0.58     $ 0.59     $ 0.64     $ 0.62     $ 0.68     $ 0.64     $ 0.67     $ 0.76     $ 0.69     $ 0.77     $ 0.78     $ 0.69     $ 0.88     $ 0.77  
 
                                                                                                                       
Postretirement medical costs (total)
  $ 0.58     $ 0.57     $ 0.50     $ 0.49     $ 0.53     $ 0.48     $ 0.47     $ 0.43     $ 0.40     $ 0.44     $ 0.46     $ 0.42     $ 0.46     $ 0.51     $ 0.46  
 
                                                                                                                       
Purchased coal in which Arch acts as an intermediary
                                                                                                                       
Volume (in mm tons)
                                              2.1       2.6       4.7       1.4                          
Per ton realization and COS on pass-through tons
                                            $ 4.99     $ 4.81     $ 4.89     $ 4.51                          
 
* For comparative purposes, all Western Bituminous Region (WBIT) data reflect the results of Canyon Fuel Company at 100% in all periods, even though Arch accounted for Canyon Fuel on the equity method until acquiring the remaining 35% of the company on July 31, 2004.
Note: Per ton realizations and costs as detailed above exclude transportation costs that are billed to customers and postretirement medical costs.