e10vk
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549
Form 10-K
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(Mark One)
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þ
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For the fiscal year ended December 31, 2005 |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period
from to .
Commission File Number: 1-13105
ARCH COAL, INC.
(Exact name of registrant as specified in its charter)
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Delaware |
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43-0921172 |
(State or other jurisdiction
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(I.R.S. Employer |
of incorporation or organization)
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Identification Number) |
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One CityPlace Drive, Suite 300, St. Louis,
Missouri |
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63141 |
(Address of principal executive offices)
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(Zip code) |
Registrants telephone number, including area code:
(314) 994-2700
Securities registered pursuant to Section 12(b) of the
Act:
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Common Stock, $.01 par value
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New York Stock Exchange |
Preferred Share Purchase Rights
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New York Stock Exchange |
5% Perpetual Cumulative Convertible Preferred Stock
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New York Stock Exchange |
Title of Each Class
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Name of Each Exchange On Which Registered |
Securities registered pursuant to Section 12(g) of the
Act: None
Indicate by check mark if the registrant is a well-known
seasoned issuer, as defined in Rule 405 of the Securities
Act. Yes þ No o
Indicate by check mark if the registrant is not required to file
reports pursuant to Section 13 or Section 15(d) of the
Act. Yes o No þ
Indicate by check mark whether the registrant: (1) has
filed all reports required to be filed by Section 13 or
15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the
registrant was required to file such reports), and (2) has
been subject to such filing requirements for the past
90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers
pursuant to Item 405 of
Regulation S-K is
not contained herein, and will not be contained, to the best of
registrants knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this
Form 10-K or any
amendment to this
Form 10-K.
o
Indicate by check mark whether the registrant is a large
accelerated filer, an accelerated filer or a non-accelerated
filer. See definition of accelerated filer and large
accelerated filer in
Rule 12b-2 of the
Exchange Act. (Check one):
Large Accelerated
Filer þ Accelerated
Filer o Non-Accelerated
Filer o
Indicate by check mark whether the registrant is a shell company
(as defined in
Rule 12b-2 of the
Exchange
Act). Yes o No þ
At June 30, 2005, based on the closing price of the
registrants common stock on the New York Stock Exchange on
that date, the aggregate market value of the voting stock held
by non-affiliates of the registrant was approximately
$1.7 billion. In determining this amount, the registrant
has assumed that all of its executive officers and directors,
and persons known to it to be the beneficial owners of more than
five percent of its common stock, are affiliates. Such
assumption shall not be deemed conclusive for any other purpose.
At March 1, 2006, there were 71,383,765 shares of the
registrants common stock outstanding.
Documents incorporated by reference:
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1. |
Portions of the registrants definitive proxy statement, to
be filed with the Securities and Exchange Commission no later
than April 1, 2006, are incorporated by reference into
Part III of this
Form 10-K
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2. |
Portions of the registrants Annual Report to Stockholders
for the year ended December 31, 2005 are incorporated by
reference into Parts I, II and IV of this
Form 10-K.
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TABLE OF CONTENTS
PART I
This document contains forward-looking
statements that is, statements related to
future, not past, events. In this context, forward-looking
statements often address our expected future business and
financial performance, and often contain words such as
expects, anticipates,
intends, plans, believes,
seeks, or will. Forward-looking
statements by their nature address matters that are, to
different degrees, uncertain. For us, particular uncertainties
arise from changes in the demand for our coal by the domestic
electric generation industry; from legislation and regulations
relating to the Clean Air Act and other environmental
initiatives; from operational, geological, permit, labor and
weather-related factors; from fluctuations in the amount of cash
we generate from operations; from future integration of acquired
businesses; and from numerous other matters of national,
regional and global scale, including those of a political,
economic, business, competitive or regulatory nature. These
uncertainties may cause our actual future results to be
materially different than those expressed in our forward-looking
statements. We do not undertake to update our forward-looking
statements, whether as a result of new information, future
events or otherwise, except as may be required by law. For a
description of some of the risks and uncertainties that may
affect our future results, see Risk Factors under
Item 1A.
General
Arch Coal, Inc. is one of the largest coal producers in the
United States. From mines located in both the eastern and
western United States, we mine, process and market bituminous
and sub-bituminous coal with a low sulfur content. Because of
the location of our mines, we are able to ship coal
cost-effectively to most of the major domestic coal-fired
electric generation facilities. We sell substantially all of our
coal to producers of electric power, steel producers and
industrial facilities. In 2005, we sold approximately
140.2 million tons of coal, including approximately
11.2 million tons of coal we purchased from third parties.
At December 31, 2005, we operated 21 active mines and
controlled approximately 3.1 billion tons of proven and
probable coal reserves. Federal and state legislation
controlling air pollution affects the demand for certain types
of coal by limiting the amount of sulfur dioxide which may be
emitted as a result of fuel combustion and encourages a greater
demand for low sulfur coal. At December 31, 2005, we
estimate our proven and probable coal reserves had an average
heat value of approximately 9,900 Btus and an average sulfur
content of approximately 0.62%.
Our History
We were organized in Delaware in 1969 as Arch Mineral
Corporation. In July 1997, we merged with Ashland Coal, Inc. As
a result of the merger, we became a leading producer of
low-sulfur coal in the eastern United States.
In June 1998, we expanded into the western United States when we
acquired the coal assets of Atlantic Richfield Company.
This acquisition included the Black Thunder and Coal Creek mines
in the Powder River Basin of Wyoming, the West Elk longwall mine
in Gunnison County, Colorado and a 65% interest in Canyon Fuel
Company, which operates three longwall mines in Utah.
1
In October 1998, we added to our Powder River Basin reserves
when we were the winning bidder of the Thundercloud reserve, a
412-million-ton federal
reserve tract adjacent to the Black Thunder mine. In July 2004,
we acquired the remaining 35% interest in Canyon Fuel Company.
In August 2004, we again expanded our position in the Powder
River Basin with the acquisition of Triton Coal Companys
North Rochelle mine adjacent to our Black Thunder operation. In
September 2004, we again added to our Powder River Basin
reserves when we were the winning bidder for the Little Thunder
reserve, a 719-million
ton federal reserve tract adjacent to the Black Thunder mine.
Recent Developments
On December 30, 2005, we completed a reserve swap with
Peabody Energy and sold to Peabody a rail spur, rail loadout and
idle office complex located in the Powder River Basin for a
purchase price of $84.6 million. In the reserve swap, we
exchanged 60 million tons of coal reserves near the former
North Rochelle mine for a similar block of 60 million tons
of coal reserves more strategically positioned relative to our
Black Thunder mining complex. We believe the reserve exchange
will provide us with a more efficient mine plan.
On December 31, 2005, we accepted for conversion
2,724,418 shares of our preferred stock, representing
approximately 95% of the preferred stock issued and outstanding
on that date, pursuant to the terms of a conversion offer. As a
result of the conversion offer, we issued an aggregate of
6,534,517 shares of common stock pursuant to the conversion
terms of the preferred stock and an aggregate premium of
119,602 shares of common stock. As of March 1, 2006,
150,508 shares of preferred stock remain outstanding.
On December 31, 2005, we sold 100% of the stock of Hobet
Mining, Apogee Coal Company and Catenary Coal Company, which
include the Hobet 21, Arch of West Virginia, Samples and
Campbells Creek mining operations and approximately
455 million tons of coal reserves located in Central
Appalachia, to Magnum Coal Company in exchange for approximately
$15.0 million, subject to certain adjustments, and the
assumption by Magnum Coal Company of certain liabilities. The
mining operations we sold to Magnum Coal Company produced
approximately 12.5 million tons of coal in 2005. Our
operating results for 2005, 2004 and 2003 contained in this
report include results from the mining operations we sold to
Magnum. Our reserves and other financial statement information
as of December 31, 2005 contained in this report do not
include the reserves and other assets or liabilities associated
with the mining operations we sold to Magnum.
On February 10, 2006, we established a $100 million
accounts receivable securitization program. Under the program,
undivided interests in a pool of eligible trade receivables are
sold, without recourse, to a multi-seller, asset-backed
commercial paper conduit. Purchases by the conduit are financed
with the sale of highly-rated commercial paper. We may use the
proceeds from the sale of accounts receivable in the program as
an alternative to other forms of debt.
On February 23, 2005, our board of directors elected Steven
F. Leer, our president and chief executive officer, as chairman
of the board of directors, effective April 28, 2006.
Mr. Leer will continue to act as president and chief
executive officer until April 28, 2006, at which time
Mr. Leer will assume the responsibilities of chairman of
the board and chief executive officer. In addition, the board of
directors elected John W. Eaves, our executive vice president
and chief operating officer, as president, effective
April 28, 2006.
2
The board of directors also increased the size of the board of
directors to eleven and elected Mr. Eaves to fill the
newly-created vacancy, effective immediately.
The Coal Industry
Overview. Coal is a major contributor to the global
energy supply, representing more than 24% of international
primary energy consumption, according to the World Coal
Institute. The United States produces more than one-fifth of the
worlds coal and is the second largest coal producer in the
world, exceeded only by China. Coal in the United States
represents approximately 95% of the domestic fossil energy
reserves with over 250 billion tons of recoverable coal,
according to the United States Geological Survey.
Coal is primarily used to fuel electric power generation in the
United States. Based on preliminary data from the Energy
Information Administration, which we refer to as the EIA,
coal-based power plants generated approximately 50% of the
electricity produced in the United States in 2005. Coal also
represents the lowest cost fossil fuel used for electric power
generation making it critical to the United States economy.
According to the EIA, the average delivered cost of coal to
electric power generators for the first nine months of 2005 was
$1.52/mm Btu, which was $5.05/mm Btu less expensive than
residual fuel oil and $5.98/mm Btu less expensive than natural
gas.
Several events occurring in 2005 highlighted coals
relative importance to the United States. Compared to other
fuels used for electric power generation, coal is
domestically-available, reliable, and can be used in an
environmentally-friendly manner. Prices for oil and natural gas
in the United States reached record levels in 2005 because of
tensions regarding international supply and disruptions from two
major hurricanes. High prices have resulted in renewed interest,
not only in adding new coal-based electric power generation, but
also in refining coal into transportation fuels,
such as low-sulfur diesel. According to data from Platts, over
80,000 megawatts of new coal-based generation is now planned in
the United States. Additionally, government and private sector
interest in coal-gasification and
coal-to-liquids
technologies has increased.
Record level demand for coal in the United States strained
production and transportation in 2005. We expect coal to
continue to grow as a domestic fuel as capital is deployed for
mine development and expansion and for increased railroad
capacity. During 2005, a third rail-carrier announced that it is
seeking financing to construct rail access to the Powder River
Basin in Wyoming. We believe this announcement further
demonstrates the commitment to coal as a future source of fuel
for the United States.
The coal industry also experienced record low miner fatalities
in 2005. We expect that the industry will continue to explore
ways to further reduce and eliminate work-place hazards in the
coming years.
Coal is expected to remain the fuel of choice for domestic power
generation through 2030, according to the EIA. Through that
time, we expect new technologies intended to lower emissions of
sulfur dioxide, nitrous oxides, mercury, and particulates will
be introduced into the power generation industry. We believe
these advancements will help coal retain its role as a key fuel
for electric power generation well into the future.
U.S. Coal Consumption. Coal produced in the United
States is used primarily by utilities to generate electricity,
by steel companies to produce coke for use in blast furnaces and
by a variety of industrial users to heat and power foundries,
cement plants, paper mills, chemical plants and other
manufacturing and processing
3
facilities. Production of coal in the United States has
increased from 434 million tons in 1960 to about
1.1 billion tons in 2004 based on information provided by
EIA.
According to the EIA, U.S. coal consumption by sector for
2003 and 2004, the last years for which final information is
currently available, is as follows:
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2003 | |
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2004 | |
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End Use |
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Tons (millions) | |
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% of Total | |
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Tons (millions) | |
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% of Total | |
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Electric generation
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1,005.1 |
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91.8 |
% |
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1,016.3 |
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91.9 |
% |
Industrial
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61.3 |
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5.6 |
% |
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61.2 |
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5.5 |
% |
Steel production
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24.3 |
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2.2 |
% |
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23.7 |
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2.1 |
% |
Residential/ Commercial
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4.2 |
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0.4 |
% |
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4.2 |
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0.4 |
% |
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Total
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1,094.9 |
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100.0 |
% |
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1,105.4 |
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100.0 |
% |
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Source: EIA
Coal has long been favored as an electricity generating fuel by
utilities because of its cost advantage and its availability
throughout the United States. According to the EIA, coal
accounted for 50% of U.S. electricity generation in 2004
and is projected to account for 57% in 2030 since generation
from natural gas is expected to peak in 2020. The largest cost
component in electricity generation is fuel. According to the
National Mining Association, which we refer to as the NMA, coal
is the lowest cost fossil fuel used for electric power
generation, averaging less than
one-third of the price
of both petroleum and natural gas. According to the EIA, for a
new coal-fired plant built today, fuel costs would represent
about one-half of total operating costs, whereas the share for a
new natural gas-fired plant would be almost 90%. Other factors
that influence each utilitys choice of electricity
generation method include facility cost, fuel transportation
infrastructure, environmental restrictions and other factors.
According to the EIA, the breakdown of U.S. electricity
generation by fuel source in 2004, the last year for which final
information is currently available, is as follows:
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% of Total | |
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U.S. Electricity | |
Electricity Generation Mode |
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Generation | |
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Coal
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50.0 |
% |
Nuclear
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19.9 |
% |
Natural gas
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17.7 |
% |
Hydro
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6.8 |
% |
Petroleum
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3.0 |
% |
Other
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2.6 |
% |
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Total
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100.0 |
% |
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Source: EIA
The EIA projects that generators of electricity will increase
their demand for coal as demand for electricity increases.
Because coal-fired generation is used in most cases to meet base
load requirements, coal consumption has generally grown at the
pace of electricity growth. Demand for electricity has
historically grown in
4
proportion to the U.S. economic growth by gross domestic
product. Coal consumption patterns are also influenced by
governmental regulation impacting coal production and power
generation, technological developments and the location,
availability and quality of competing sources of coal, as well
as other fuels such as natural gas, oil and nuclear and
alternative energy sources such as hydroelectric power.
According to the EIA, coal use for electricity generation is
expected to increase on average by 1.8% per year from 2004
to 2025.
The following chart sets forth the forecasted domestic
electricity demand and the portion of demand that is forecasted
to be generated by coal based on information provided by the EIA:
The other major market for coal is the steel industry.
Metallurgical coal is distinguished by special quality
characteristics including high carbon content, low expansion
pressure, low sulfur content and various other chemical
attributes. Metallurgical coal is also high in heat value and
therefore in some instances desirable to utilities as fuel for
electricity generation. The price offered by steel makers for
the metallurgical quality attributes is typically higher than
the price offered by utility coal buyers for steam coal.
U.S. Coal Production. In 2004, the last year for
which information is currently available, total coal production
in the United States as estimated by the U.S. Department of
Energy was 1.1 billion tons. According to the EIA, the
breakdown of U.S. coal production by production region for
2003 and 2004, the last years for which final information is
currently available, is as follows (tons in millions):
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2003 | |
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2004 | |
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Tons | |
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% | |
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Tons | |
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% | |
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Appalachia
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376.1 |
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35.1 |
% |
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389.9 |
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35.1 |
% |
Western
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548.7 |
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51.2 |
% |
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575.2 |
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51.8 |
% |
Interior(1)
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146.0 |
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13.6 |
% |
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146.0 |
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13.1 |
% |
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Total
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1,070.8 |
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100.0 |
% |
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1,111.1 |
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100.0 |
% |
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Source: EIA
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(1) |
Includes the Illinois Basin |
Appalachian Region. Central Appalachia, including eastern
Kentucky, Virginia and southern West Virginia, produced 20.8% of
the total U.S. coal production in 2004. Coal mined from
this region generally has
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a high heat value of between 12,000 and 14,000 Btus per pound
and low sulfur content ranging from 0.7% to 1.5%. From 2002 to
2004, according to the Mine Safety and Health Administration,
Central Appalachia experienced a 6.7% decline in production from
248.7 million tons to 232.0 million tons, primarily as
a result of the depletion of economically attractive reserves,
permitting issues and increasing costs of production. These
factors were partially offset by production increases in
southern West Virginia due to the expansion of more economically
attractive surface mines. Northern Appalachia includes Maryland,
Ohio, Pennsylvania and northern West Virginia. Coal from this
region generally has a high heat value of between 12,000 and
14,000 Btus per pound. Its typical sulfur content ranges from
1.0% to 4.5%. Southern Appalachia includes Alabama and
Tennessee. Coal mined from this region generally has a high heat
value of between 12,500 and 14,000 Btus per pound and low sulfur
content ranging from 0.7% to 1.5%.
Western United States. The Powder River Basin is located
in northeastern Wyoming and southeastern Montana. Coal from this
region has a very low sulfur content of between 0.15% to 0.55%
and a low heat value of between 7,500 and 10,000 Btus per pound.
Coal shipped east from the Powder River Basin competes with coal
sold in the Appalachian region. The price of Powder River Basin
coal is less than that of coal produced in Central Appalachia
because Powder River Basin coal exists in greater abundance, is
easier to mine and thus has a lower cost of production. However,
Powder River Basin coal is generally lower in heat value, which
requires some electric utilities to either blend it with higher
Btu coal or retrofit existing coal plants to accommodate lower
Btu coal. The Western Bituminous region includes western
Colorado and eastern Utah. Coal from this region typically has a
sulfur content of between 0.5% and 1.0% and a heat value of
between 10,500 and 12,500 Btus per pound. The Four Corners area
includes northwestern New Mexico, northeastern Arizona,
southwestern Utah and southeastern Colorado. The coal from this
region typically has a sulfur content of between 0.75% and 1.0%
and a heat value of between 9,000 and 10,000 Btus per pound.
Interior region. The Illinois Basin includes Illinois,
Indiana and western Kentucky and is the major coal production
center in the interior region of the United States. There has
been significant consolidation among coal producers in the
Illinois Basin over the past several years. Coal from this
region varies in heat value from 10,000 to 12,500 Btus per pound
and has a high sulfur content of between 2.0% and 4.0%.
Other coal-producing states in the interior region of the United
States include Arkansas, Kansas, Louisiana, Mississippi,
Missouri, North Dakota, Oklahoma and Texas. The majority of
production in the interior region outside of the Illinois Basin
consists of lignite coal production from Texas and North Dakota.
This lignite coal typically has a heat value of between 5,000
and 9,500 Btus per pound and a sulfur content of between 1.0%
and 2.0%.
International Coal Production. Coal is imported into the
United States, primarily Columbia and Venezuela. Imported coal
generally serves coastal states along the Gulf of Mexico, such
as Alabama and Florida, and states along the eastern seaboard.
We believe that significant new capital expenditures for
transportation infrastructure would have to be incurred by
inland coal consumers in the United States if they desired to
import significant quantities of foreign coal because most
U.S. waterways and water transportation facilities are
built for export rather than import of coal. However, coal
imports have demonstrated recent strength due to their
competitive pricing, particularly when compared to Appalachian
coal.
6
Our Mining Operations
As of December 31, 2005, we operated 21 active mines, all
located in the United States. We have three reportable business
segments, which are based on the low sulfur coal producing
regions in the United States in which we operate the
Central Appalachia region, the Powder River Basin and the
Western Bituminous region. These geographically distinct areas
are characterized by geology, coal transportation routes to
consumers, regulatory environments and coal quality. These
regional similarities have caused market and contract pricing
environments to develop by coal region and form the basis for
the segmentation of our operations.
The following maps show the locations of our significant mining
operations:
Powder
River Basin and Western Bituminous
7
Central
Appalachia
We expect our mine management teams to focus their efforts on
controlling costs, managing volume and managing the revenue
adjustments that may be necessary as a result of the quality of
coal produced for contract shipments assigned to a specific
mine. We evaluate and compensate our mine management teams based
on operating costs per ton at the mine level and on other
non-financial measures, such as safety and environmental results.
Because we manage operating results on a regional basis, the
reported profit at any individual mine may not be meaningful and
is not indicative of the future economic prospects of the mine.
An individual mines profit is based on the contract
shipments that are assigned to it by the central marketing group
and the pricing under contracts for the sale of coal from a
particular mine. Contracts are typically assigned based on the
availability of coal and the cost of transporting the coal to
the customer. Therefore, a mine that is assigned a lower-price
contract will have a lower profit margin than a similar mine
with similar costs that ships a nearly identical product under a
higher-price contract. For more information about our sales and
marketing, you should see Sales, Marketing and
Customers below, and for more information about our
contracts, you should see Coal Supply Contracts
below.
8
The following table provides the location of and a summary of
information regarding our principal mining complexes at
December 31, 2005, the total sales associated with these
complexes for the years ended December 31, 2003, 2004 and
2005 and the total reserves associated with these complexes at
December 31, 2005:
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Tons Sold(2) | |
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Captive | |
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Contract | |
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Assigned | |
Mining Complex (Location) |
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Mine(s)(1) | |
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Mine(1) | |
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Mining Equipment | |
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Transportation | |
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2003 | |
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2004 | |
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2005 | |
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Reserves | |
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(Million | |
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(Amounts in Millions) | |
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Tons) | |
Central Appalachia:
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Arch of West Virginia (West Virginia)(3)
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S |
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U |
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L, E |
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CSX |
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2.8 |
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3.1 |
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3.0 |
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|
|
|
Campbells Creek (West Virginia)(3)
|
|
|
|
|
|
|
U |
|
|
|
|
|
|
|
Barge |
|
|
|
1.0 |
|
|
|
1.2 |
|
|
|
1.2 |
|
|
|
|
|
Coal-Mac (West Virginia)
|
|
|
S(2) |
|
|
|
U, S |
|
|
|
L, E |
|
|
|
NS/CSX |
|
|
|
2.1 |
|
|
|
2.6 |
|
|
|
3.2 |
|
|
|
14.9 |
|
Cumberland River (Virginia, Kentucky)
|
|
|
S(2), U(2) |
|
|
|
U |
|
|
|
L, C, HW |
|
|
|
NS |
|
|
|
1.5 |
|
|
|
1.6 |
|
|
|
2.3 |
|
|
|
24.3 |
|
Hobet 21 (West Virginia)(3)
|
|
|
S |
|
|
|
U |
|
|
|
D, L, S, C |
|
|
|
CSX |
|
|
|
5.2 |
|
|
|
4.6 |
|
|
|
4.2 |
|
|
|
|
|
Lone Mountain (Kentucky)
|
|
|
U(3) |
|
|
|
|
|
|
|
C |
|
|
|
NS/CSX |
|
|
|
2.7 |
|
|
|
2.9 |
|
|
|
2.6 |
|
|
|
43.1 |
|
Mingo Logan (West Virginia)
|
|
|
U |
|
|
|
U |
|
|
|
LW, C |
|
|
|
NS |
|
|
|
5.5 |
|
|
|
5.1 |
|
|
|
4.7 |
|
|
|
9.3 |
|
Mountain Laurel (West Virginia)
|
|
|
U |
|
|
|
|
|
|
|
C |
|
|
|
CSX |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
131.0 |
|
Samples (West Virginia)(3)
|
|
|
S |
|
|
|
U |
|
|
|
D, L, S, HW |
|
|
|
Barge/CSX |
|
|
|
5.5 |
|
|
|
5.1 |
|
|
|
4.3 |
|
|
|
|
|
Powder River:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Black Thunder (Wyoming)
|
|
|
S |
|
|
|
|
|
|
|
D, S |
|
|
|
UP/BN |
|
|
|
62.6 |
|
|
|
75.1 |
|
|
|
87.6 |
|
|
|
1,512.6 |
|
Coal Creek (Wyoming)(4)
|
|
|
S |
|
|
|
|
|
|
|
D, S |
|
|
|
UP/BN |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
235.8 |
|
Western Bituminous:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Arch of Wyoming (Wyoming)(5)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
UP |
|
|
|
0.5 |
|
|
|
0.2 |
|
|
|
|
|
|
|
|
|
Dugout Canyon (Utah)(6)
|
|
|
U |
|
|
|
|
|
|
|
LW, C |
|
|
|
UP |
|
|
|
2.5 |
|
|
|
3.8 |
|
|
|
4.9 |
|
|
|
34.8 |
|
Skyline (Utah)(6)(7)
|
|
|
U |
|
|
|
|
|
|
|
LW, C |
|
|
|
UP |
|
|
|
3.1 |
|
|
|
0.6 |
|
|
|
|
|
|
|
16.0 |
|
SUFCO (Utah)(6)
|
|
|
U |
|
|
|
|
|
|
|
LW, C |
|
|
|
UP |
|
|
|
7.5 |
|
|
|
7.8 |
|
|
|
7.5 |
|
|
|
57.2 |
|
West Elk (Colorado)
|
|
|
U |
|
|
|
|
|
|
|
LW, C |
|
|
|
UP |
|
|
|
6.5 |
|
|
|
6.2 |
|
|
|
5.9 |
|
|
|
73.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Totals
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
109.0 |
|
|
|
119.9 |
|
|
|
131.2 |
|
|
|
2,152.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
S |
|
= |
|
Surface Mine |
|
D |
|
= |
|
Dragline |
|
UP |
|
= |
|
Union Pacific Railroad |
U
|
|
= |
|
Underground Mine |
|
L |
|
= |
|
Loader/Truck |
|
CSX |
|
= |
|
CSX Transportation |
|
|
|
|
|
|
S |
|
= |
|
Shovel/Truck |
|
BN |
|
= |
|
Burlington Northern Railroad |
|
|
|
|
|
|
E |
|
= |
|
Excavator/Truck |
|
NS |
|
= |
|
Norfolk Southern Railroad |
|
|
|
|
|
|
LW |
|
= |
|
Longwall |
|
|
|
|
|
|
|
|
|
|
|
|
C |
|
= |
|
Continuous Miner |
|
|
|
|
|
|
|
|
|
|
|
|
HW |
|
= |
|
Highwall Miner |
|
|
|
|
|
|
9
|
|
(1) |
Amounts in parenthesis indicate the number of captive and
contract mines at the mining complex or location at
December 31, 2005. Captive mines are mines which we own and
operate on land owned or leased by us. Contract mines are mines
which other operators mine for us under contracts on land owned
or leased by us. |
|
(2) |
Tons sold include tons of coal we purchased from third parties
and processed through our loadout facilities. Coal purchased
from third parties and processed through our loadout facilities
approximated 2.2 million tons for 2005, 2.0 million
tons for 2004 and 1.7 million tons for 2003. We have not
included tons of coal we purchased from third parties that were
not processed through our loadout facilities in the tons sold
amounts above. |
|
(3) |
In December 2005, we sold 100% of the stock of Hobet Mining,
Apogee Coal Company and Catenary Coal Company, which include the
Hobet 21, Arch of West Virginia, Samples and Campbells
Creek mining complexes and associated reserves, to Magnum Coal
Company. |
|
(4) |
We idled the Coal Creek complex in 2000. We have announced that
we will be restarting the Coal Creek mine in 2006. |
|
(5) |
We placed the inactive surface mines at the Arch of Wyoming
complex into reclamation mode in 2004. |
|
(6) |
Prior to July 31, 2004, we owned a 65% interest in Canyon
Fuel and accounted for it as an equity investment and our
financial statements and tons sold were not consolidated into
our financial statements. Subsequent to July 31, 2004 when
we acquired the remaining 35% of Canyon Fuel, its financial
results and tons sold are consolidated into our financial
statements. Amounts shown represent 100% of Canyon Fuels
sales volume for all periods presented. |
|
(7) |
In 2005, we resumed development mining at our Skyline complex,
which we had idled in 2004. |
We also incorporate by reference the information about the
operating results of each of our segments for the years ended
December 31, 2005, 2004 and 2003 contained in
Note 23 Segment Information to our consolidated
financial statements included in our 2005 Annual Report to
Stockholders.
Our Mining Methods
We employ mining methods designed to most efficiently mine coal
according to the geological characteristics of our mines.
Underground Mining. Our underground mines are typically
operated using one, or both, of two different techniques:
continuous mining or longwall mining.
In 2005, 7% of our coal production came from underground mining
operations generally using continuous mining techniques.
Continuous mining is one type of room-and-pillar mining where
rooms are cut into the coalbed, leaving a series of pillars, or
columns, of coal to help support the mine and roof and direct
the flow of air. Continuous mining equipment is used to cut the
coal from the mining face. Generally, openings are driven 18 to
20 feet wide, and the pillars are generally rectangular in
shape measuring 35 to 80 feet wide by 35 to 100 feet
long. As mining advances, a grid-like pattern of entries and
pillars is formed. Shuttle cars are used to transport coal to a
conveyor belt for transport to the surface. When mining advances
to the end of a panel, retreat mining may begin. In retreat
mining, as much coal as is feasible is mined from the pillars
that were created in advancing the panel, allowing the roof to
collapse in a controlled fashion. When
10
retreat mining is completed to the mouth of the panel, the mined
panel is abandoned and generally sealed from the rest of the
mine. The room-and-pillar method is often used to mine small
coal blocks or thinner seams. Seam recovery ranges from 35% to
70%, with higher seam recovery rates applicable where retreat
mining is combined with room-and-pillar mining.
In 2005, 12% of our coal production came from underground mining
operations generally using longwall mining techniques. Longwall
mining is the most productive underground mining method used in
the United States. A rotating drum is trammed mechanically
across the face of the coal, and a hydraulic system supports the
roof of the mine while the drum advances through the coal. Chain
conveyors then move the loosened coal to a standard underground
mine conveyor system for delivery to the surface. Continuous
miners are used to develop access to long rectangular blocks of
coal that are then mined with longwall equipment, allowing
controlled subsidence behind the retreating machinery. Longwall
mining is highly productive and most effective for long blocks
of medium to thick coal seams. Ultimate seam recovery of
in-place reserves using longwall mining can reach 70%, which is
generally much higher than the room-and-pillar underground
mining techniques.
Surface Mining. Surface mining is used when coal is found
close to the surface. In 2005, 73% of our coal production came
from surface mines. This method involves the removal of
overburden (earth and rock covering the coal) with heavy earth
moving equipment and explosives, loading out the coal, replacing
the overburden and topsoil after the coal has been excavated and
reestablishing vegetation as well as making other improvements
that have local community and environmental benefits. Seam
recovery for surface mining is typically between 80% and 90%. We
employ the following two types of surface mining methods:
truck-and-shovel mining and dragline mining.
Truck-and-shovel mining is a surface mining method that uses
large shovels, excavators or loaders to remove overburden which
is then used to backfill pits after coal removal. Once exposed,
shovels, excavators or loaders load the coal into haul trucks
for transportation to a preparation plant or unit train loadout
facility. Dragline mining is a surface mining method that uses
large capacity draglines to remove overburden to expose the coal
seams. Once exposed, shovels load coal into haul trucks for
transportation to a preparation plan or unit train loadout
facility. Seam recovery using the truck-and-shovel or dragline
mining methods is typically 85% or more.
The remaining 8% of our coal production in 2005 was comprised of
coal we purchased from third parties at prevailing market rates
or pursuant to other contractual arrangements.
Our Mining Complexes
The following provides a description of the operating
characteristics of our mining complexes. The amounts disclosed
below for the total cost of property, plant and equipment and
net book value of each mining complex do not include the costs
or net book values of the coal reserves that we have assigned to
any individual complex.
Central Appalachia. Our operations in the Central
Appalachian region are located in southern West Virginia,
eastern Kentucky and Virginia and included ten underground mines
and five surface mines at December 31, 2005. During 2005,
these mining complexes sold approximately 25.5 million tons
of compliance, low-sulfur and metallurgical coal to customers in
the United States and abroad. Metallurgical coal
11
accounted for 2.2 million tons of total coal sales from
these complexes in 2005. We control approximately
408.5 million tons of proven and probable coal reserves in
Central Appalachia.
Coal-Mac. Our Coal-Mac operations consist of two
production complexes, Ragland and Holden 22, located in
Logan County and Mingo County, West Virginia. The Ragland and
Holden 22 complexes mine contiguous properties with an estimated
42.9 million tons of assigned recoverable coal. The Ragland
complex operates four production spreads as well as an overland
belt and loadout system. Coal is trucked from the Ragland mine
to one of two truck dumps where it is belted to a batch weigh
loadout and direct shipped on the Norfolk Southern railroad. The
Ragland loadout is capable of loading 5,000 tons per hour. The
Holden 22 complex consists of a surface mine, a contract deep
mine, a preparation plant and rail loadout system. Coal from the
surface mine at our Holden 22 complex is transported via truck
to the plant where it is either directly loaded or cleaned and
then shipped on the CSX rail system. Coal from the underground
mine at our Holden 22 complex is transported by conveyor belt to
a stockpile where it is then trucked to the plant and cleaned
prior to shipment. The Holden 22 preparation plant has a feed
capacity of 600 raw tons per hour. The Holden 22 loadout is
capable of loading 3,200 tons per hour. At December 31,
2005, the total cost of property, plant and equipment at our
Coal-Mac operations was approximately $96.9 million and the
net book value was approximately $57.9 million.
Cumberland River. The Cumberland River complex is an
underground and surface mining complex located in Wise County,
Virginia, and Letcher County, Kentucky. The complex is located
on approximately 14,000 acres and contains approximately
26.9 million tons of assigned recoverable coal, primarily
in Kentucky. The complex currently consists of three underground
mines (two captive, one contract), two captive surface
operations, two highwall miners (one captive, one contract), and
one preparation plant and loadout facility. The preparation
plant processes approximately two-thirds of the production, and
approximately one-third of the production is shipped raw. All of
the production is shipped through the loadout facility in
Virginia via the Norfolk Southern railroad. The loadout facility
is capable of loading a 12,500-ton unit train (108 cars) in less
than four hours. The total cost of property, plant and equipment
at the Cumberland River complex at December 31, 2005 was
approximately $97.1 million, and the net book value was
approximately $46.1 million.
Lone Mountain. The Lone Mountain complex is an
underground operation located in Harlan County, Kentucky and Lee
County, Virginia on approximately 15,000 acres containing
approximately 43.1 million tons of assigned recoverable
coal. The Lone Mountain complex currently consists of three
underground mines operating seven continuous miner sections in
total. The mined coal is conveyed from Kentucky to Virginia and
processed through a preparation plant located near St. Charles,
Virginia. The loadout facility is capable of shipping on the
Norfolk Southern and CSX railroads. The loadout facility is
capable of loading a 10,000 ton unit train in less than four
hours. The total cost of property, plant and equipment at the
Lone Mountain complex at December 31, 2005 was
approximately $140.1 million, and the net book value was
approximately $52.1 million.
Mingo Logan Ben Creek. The Mingo
Logan Ben Creek mine is an underground operation
located in Mingo County and Logan County, West Virginia on
approximately 20,000 acres containing approximately
9.3 million tons of assigned recoverable coal. The Mingo
Logan Ben Creek complex currently consists of four
continuous miners that support a longwall. The mined coal is
processed through a preparation plant connected to the mine by a
conveyor. The loadout on the Norfolk Southern railroad is
connected to the mine
12
by a second conveyor. The loadout facility is capable of loading
a 15,000-ton unit train in less than four hours. The total cost
of property, plant and equipment at the Mingo Logan
Ben Creek complex at December 31, 2005 was approximately
$131.6 million, and the net book value was approximately
$17.7 million.
Mountain Laurel Complex. The Mountain Laurel complex is
an underground operation that we are developing in Logan County,
West Virginia on approximately 9,000 acres containing
approximately 170.3 million tons of assigned recoverable
coal. The Mountain Laurel complex will consist of three to six
continuous miners that support a longwall. Mine development
began in July 2004, and the first continuous miner unit began
development in late September 2005. Two more continuous miner
units will be placed into production in the first half of 2006.
Full production will not be realized until the longwall is
placed into service in the second half of 2007. All raw coal is
belted and processed through a
state-of-the-art 2,100
ton per hour preparation plant located at the mine. The loadout
facility is on the CSX railroad and is connected to the plant by
a 5,000 ton per hour conveyor. The loadout facility is scheduled
to be placed into service in the third quarter of 2006 and will
be capable of loading a 15,000-ton unit train in less than four
hours. The total cost of property, plant and equipment at the
Mountain Laurel complex at December 31, 2005 is
approximately $98.4 million.
Powder River Basin. Our operations in the Powder River
Basin are located in Wyoming and include two surface mines.
During 2005, these mining complexes sold approximately
87.6 million tons of compliance, low-sulfur coal to
customers in the United States. We control approximately
1.9 billion tons of proven and probable coal reserves in
the Powder River Basin.
Black Thunder. The Black Thunder mine is a surface mining
complex located in Campbell County, Wyoming. The mine complex is
located on approximately 24,000 acres with a majority of
coal controlled by federal and state leases with a small amount
of private fee coal acreage. The total assigned recoverable coal
reserves are estimated to be approximately 1.5 billion
tons. The mine currently consists of six active pit areas, two
owned loadout facilities and one leased loadout facility. All of
the coal is shipped raw to customers, and there are no
preparation plant processes. All of the production is shipped
via the Burlington Northern and Union Pacific railroads. The
loadout facilities are capable of loading a 14,500-ton unit
train in two to three hours. The total cost of property, plant
and equipment at the Black Thunder mine at December 31,
2005 was approximately $503.4 million and the net book
value was approximately $328.0 million.
Coal Creek. The Coal Creek mine is a surface mining
complex located in Campbell County, Wyoming. The mine complex is
located on approximately 10,000 acres with a majority of
coal controlled by federal and state leases and a small amount
of private fee coal acreage. The total assigned recoverable coal
reserves are estimated to be 239.1 million tons. The mine
currently consists of no active pit areas, and one loadout
facility. Although the mine has been idle since 2000, we plan to
reactivate production in 2006. All of the coal is shipped raw to
customers, and there are no preparation plant processes. All of
the production is shipped via the Burlington Northern and Union
Pacific railroads. The loadout facility is capable of loading a
14,000-ton unit train in less than three hours. The total cost
of property, plant and equipment at the Coal Creek mine at
December 31, 2005 was approximately $49.4 million, and
the net book value was approximately $35.0 million. The
Coal Creek mine had no coal production during 2005.
Western Bituminous Region. Our operations in the Western
Bituminous Region are located in southern Wyoming, Colorado and
Utah and include four underground mines and four surface mines.
All of the surface
13
mines are in reclamation mode. During 2005, these mining
complexes sold approximately 18.3 million tons of
compliance, low-sulfur coal to customers in the United States.
We control approximately 469.2 million tons of proven and
probable coal reserves in the Western Bituminous Region.
Arch of Wyoming. The Arch of Wyoming mining complex is a
surface mining complex located in Carbon County, Wyoming. The
complex consists of four inactive surface mines that are in the
final process of reclamation. The complex also consists of an
undeveloped mining area called Carbon Basin that has recently
been permitted for operations. The inactive surface mines under
reclamation are located on approximately 58,000 acres with
a majority of coal controlled by federal, private and state
leases. The Carbon Basin mine complex is located on
approximately 13,000 acres with a majority of coal
controlled by federal, private and state leases. The total
assigned recoverable coal reserves at Carbon Basin are estimated
to be 194.1 million tons with a majority of the reserves
recoverable by underground mining methods. The total cost of
property, plant and equipment at the Arch of Wyoming complex at
December 31, 2005 was approximately $40.8 million, and
the net book value was approximately $3.1 million. The Arch
of Wyoming complex had no coal production during 2005.
Dugout Canyon. The Dugout Canyon mine is an underground
mine located in Carbon County, Utah. The mine is located on
approximately 9,000 acres with a majority of coal
controlled by federal and state leases with a small amount of
private fee coal acreage. The total assigned recoverable coal
reserves are estimated to be 39.7 million tons. The mine
currently consists of a single longwall and two continuous miner
sections, and one truck loadout facility. All of the coal is
shipped raw to customers, and there are no preparation plant
processes. All of the production is shipped via the Union
Pacific railroad. The mine loadout facility is capable of
loading about 20,000 tons per day into highway trucks. Train
shipments are handled by a third party loadout that can load an
11,000-ton train in less than three hours. The total cost of
property, plant and equipment at the Dugout Canyon mine at
December 31, 2005 was approximately $81.0 million, and
the net book value was approximately $50.9 million.
Skyline. The Skyline mine is an underground mine located
in Carbon and Emery Counties, Utah. The mine is located on
approximately 13,000 acres with a majority of coal
controlled by federal leases with a small amount on private and
county leases. The total assigned recoverable coal reserves are
estimated to be 16.0 million tons. The mine currently
consists of two continuous miner sections and a longwall that
will be operational in
mid-2006 and one
loadout facility. All of the coal can be shipped raw to
customers, and there are no preparation plant processes. All of
the production is shipped via the Union Pacific railroad or
directly to customers by highway trucks. The loadout facility is
capable of loading a 12,000-ton unit train in less than four
hours. The total cost of property, plant and equipment at the
Skyline mine at December 31, 2005 was approximately
$81.3 million and the net book value was approximately
$46.4 million.
Sufco. The Sufco mine is an underground mine located in
Sevier County, Utah. The mine is located on approximately
27,000 acres with a majority of coal controlled by federal
and state leases with a small amount of private fee coal
acreage. The total assigned recoverable coal reserves are
estimated to be 89.7 million tons. The mine currently
consists of a single longwall and two continuous miner sections,
and one loadout facility. All of the coal is shipped raw to
customers without preparation plant processing. All of the
production is shipped via the Union Pacific railroad or directly
to customers by highway trucks. The loadout facility, located
approximately 90 miles from the mine, is capable of loading
an 11,000-ton unit train in less than three hours.
14
The total cost of property, plant and equipment at the Sufco
Mine at December 31, 2005 was approximately
$121.6 million, and the net book value was approximately
$45.6 million.
West Elk. The West Elk mine is an underground mine
located in Gunnison County, Colorado. The mine is located on
approximately 15,000 acres with a majority of coal
controlled by federal and state leases with a small amount of
private fee coal acreage. The total assigned recoverable coal
reserves are estimated to be 129.8 million tons. The mine
currently consists of a single longwall and three continuous
miner sections, and one loadout facility. All of the coal is
shipped raw to customers, and there are no preparation plant
processes. All of the production is shipped via the Union
Pacific railroad. The loadout facility is capable of loading an
11,000-ton unit train in less than three hours. The total cost
of property, plant and equipment at the West Elk mine at
December 31, 2005 was approximately $173.5 million,
and the net book value was approximately $71.9 million.
Transportation
We ship our coal to customers by means of railroad cars, river
barges or trucks, or a combination of these means of
transportation. We also ship our coal to Atlantic coast
terminals for shipment to domestic and international customers.
As is customary in the industry, once the coal is loaded onto
the barge or rail car, our customers are typically responsible
for the freight costs to the ultimate destination.
Transportation costs borne by the customer vary greatly based on
each customers proximity to the mine and our proximity to
the loadout facilities.
Our Arch Coal Terminal is located in Catlettsburg, Kentucky on a
111-acre site on the
Big Sandy River above its confluence with the Ohio River. The
terminal provides coal and other bulk material storage and can
load and offload river barges at the facility. The terminal can
provide up to 500,000 tons of storage and can process up to six
million tons of coal annually. In addition to providing storage
and transloading services, the terminal provides maintenance and
other services.
In addition, our subsidiaries together own a 17.5% interest in
Dominion Terminal Associates, which leases and operates a ground
storage-to-vessel coal
transloading facility in Newport News, Virginia. The facility
has a rated throughput capacity of 20 million tons of coal
per year and ground storage capacity of approximately
1.7 million tons. The facility serves international
customers, as well as domestic coal users located on the eastern
seaboard of the United States.
Sales, Marketing and Customers
Coal prices are influenced by a number of factors and vary
dramatically by region. As a result of these regional
characteristics, prices of coal within a given major coal
producing region tend to be relatively consistent. The two
principal components of the price of coal within a region are
the price of coal at the mine, which is influenced by market
conditions and by mine operating costs, coal quality, and
transportation costs involved in moving coal from the mine to
the point of use. In addition to supply and demand factors, the
price of coal at the mine is influenced by geologic
characteristics such as seam thickness, overburden ratios and
depth of underground reserves. It is generally cheaper to mine
coal seams that are thick and located close to the surface than
to mine thin underground seams. Within a particular geographic
region, underground mining, which is the mining method we use in
the Western Bituminous region and also a method we use at certain
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mines in Central Appalachia, is generally more expensive than
surface mining, which is the mining method we use in the Powder
River Basin and also for certain of our Central Appalachian
mines. This is the case because of the higher capital costs,
including costs for modern mining equipment and construction of
extensive ventilation systems and higher labor costs due to
lower productivity associated with underground mining.
In addition to the cost of mine operations, the price of coal is
also a function of quality characteristics such as heat value,
sulfur, ash and moisture content. Higher carbon and lower ash
content generally result in higher prices.
Management, including our chief executive officer and chief
operating officer, reviews and makes resource allocations based
on the goal of maximizing our profits in light of the
comparative cost structures of our various operations. Because
our customers purchase coal on a regional basis, coal can
generally be sourced from several different locations within a
region. Once we have a contractual commitment to purchase an
amount of coal at a certain price, our central marketing group
assigns contract shipments to our various mines which can be
used to source the coal in the appropriate region.
Coal Supply Contracts
We sell coal both under long-term contracts, the terms of which
are greater than 12 months, and on a current market or spot
basis. When our coal sales contracts expire or are terminated,
we are exposed to the risk of having to sell coal into the spot
market, where demand is variable and prices are subject to
greater volatility. Historically, the price of coal sold under
long-term contracts has exceeded prevailing spot prices for
coal. However, in the past several years new contracts have been
priced at or near existing spot rates.
The terms of our coal sales contracts result from bidding and
extensive negotiations with customers. Consequently, the terms
of these contracts typically vary significantly in many
respects, including price adjustment features, provisions
permitting renegotiation or modification of coal sale prices,
coal quality requirements, quantity parameters, flexibility and
adjustment mechanisms, permitted sources of supply, treatment of
environmental constraints, options to extend, and force majeure,
suspension, termination and assignment provisions.
Provisions permitting renegotiation or modification of coal sale
prices are present in many of our more recently negotiated
long-term contracts and usually occur midway through a contract
or every two to three years, depending upon the length of
the contract. In some circumstances, customers have the option
to terminate the contract if prices have increased by a
specified percentage from the price at the commencement of the
contract or if the parties cannot agree on a new price. The term
of sales contracts has decreased significantly over the last two
decades as competition in the coal industry has increased and,
more recently, as electricity generators have prepared
themselves for federal Clean Air Act requirements and the
deregulation of their industry.
We also participate in the over the counter market
for a small portion of our sales.
Competition
The coal industry is intensely competitive. The most important
factors on which we compete are coal quality, transportation
costs from the mine to the customer and the reliability of
supply. Our principal competitors include Alpha Natural
Resources, Inc., CONSOL Energy Inc., Foundation Coal Holdings,
Inc.,
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International Coal Group, Inc., James River Coal Company,
Kennecott Energy Company, Massey Energy Company, Magnum Coal
Company and Peabody Energy Corp. Some of these coal producers
are larger and have greater financial resources and larger
reserve bases than we do. We also compete directly with a number
of smaller producers in the Central Appalachian and Powder River
Basin areas and our other market regions. As the price of
domestic coal increases, we may also begin to compete with
companies that produce coal from one or more foreign countries,
such as Columbia and Venezuela.
Additionally, coal competes with other fuels such as petroleum,
natural gas, hydropower and nuclear energy for steam and
electrical power generation. Over time, costs and other factors,
such as safety and environmental consideration, relating to
these alternative fuels may affect the overall demand for coal
as a fuel.
Geographic Data
We market our coal principally to electric utilities in the
United States. Coal sales to foreign customers approximated
$166.0 million for 2005, $134.0 million for 2004 and
$45.8 million for 2003.
Environmental Matters
Our operations, like operations of other companies engaged in
similar businesses, are subject to regulation by federal, state
and local authorities on matters such as the discharge of
materials into the environment, employee health and safety, mine
permits and other licensing requirements, reclamation and
restoration activities involving our mining properties,
management of materials generated by mining operations, surface
subsidence from underground mining, water pollution, air quality
standards, protection of wetlands, endangered plant and wildlife
protection, limitations on land use, storage of petroleum
products and substances that are regarded as hazardous under
applicable laws and management of electrical equipment
containing polychlorinated biphenyls, which we refer to as PCBs.
Additionally, the electric generation industry is subject to
extensive regulation regarding the environmental impact of its
power generation activities, which could affect demand for our
coal. The possibility exists that new legislation or regulations
may be adopted or that the enforcement of existing laws could
become more stringent, either of which may have a significant
impact on our mining operations or our customers ability
to use coal and may require us or our customers to significantly
change operations or to incur substantial costs.
While it is not possible to quantify the expenditures we incur
to maintain compliance with all applicable federal and state
laws, those costs have been and are expected to continue to be
significant. Federal and state mining laws and regulations
require us to obtain surety bonds to guarantee performance or
payment of certain long-term obligations including mine closure
and reclamation costs, federal and state workers
compensation benefits, coal leases and other miscellaneous
obligations. Compliance with these laws has substantially
increased the cost of coal mining for all domestic coal
producers.
The following is a summary of the various federal and state
environmental and similar regulations that have a material
impact on our operations:
Clean Air Act. The federal Clean Air Act and similar
state and local laws, which regulate emissions into the air,
affect coal mining and processing operations primarily through
permitting and emissions control requirements. The Clean Air Act
also indirectly affects coal mining operations by extensively
regulating the
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emissions from coal-fired industrial boilers and power plants,
which are the largest end-users of our coal. These regulations
can take a variety of forms, as explained below.
The Clean Air Act imposes obligations on the United States
Environmental Protection Agency, which we refer to as the EPA,
and the states to implement regulatory programs that will lead
to the attainment and maintenance of EPA-promulgated ambient air
quality standards. EPA has promulgated ambient air quality
standards for a number of air pollutants, including standards
for sulfur dioxide, particulate matter, nitrogen oxides and
ozone, which are associated with the combustion of coal. Owners
of coal-fired power plants and industrial boilers have been
required to expend considerable resources in an effort to comply
with these ambient air quality standards. In particular,
coal-fired power plants will be affected by state regulations
designed to achieve attainment of the ambient air quality
standard for ozone, which may require significant expenditures
for additional emissions control equipment needed to meet the
current national ambient air standard for ozone. Ozone is
produced by the combination of two primary precursor pollutants:
volatile organic compounds and nitrogen oxides. Nitrogen oxides
are a by-product of coal combustion. Accordingly, emissions
control requirements for new and expanded coal-fired power
plants and industrial boilers will continue to become more
demanding in the years ahead.
In July 1997, the EPA adopted more stringent ambient air quality
standards for ozone and fine particulate matter
(PM2.5,
which can be formed in the air from gaseous emissions of sulfur
dioxide and nitrogen oxides, both of which are associated with
coal combustion). In a February 2001 decision, the United States
Supreme Court largely upheld the EPAs position, although
it remanded the EPAs ozone implementation policy for
further consideration. On remand, the Court of Appeals for the
D.C. Circuit affirmed the EPAs adoption of these more
stringent ambient air quality standards. As a result of the
finalization of these standards, states that are not in
attainment for these standards will have to revise their State
Implementation Plans to include provisions for the control of
ozone precursors and/or particulate matter. In April 2004, the
EPA issued final nonattainment designations for the eight-hour
ozone standard, and, in December 2004, issued the final
nonattainment designations for
PM2.5.
On April 30, 2004, the EPA published the final
Phase 1, 8-hour
ozone implementation rule, and on November 29, 2005, the
EPA published its final Phase 2,
8-hour ozone
implementation rule. On November 1, 2005, the EPA published
its proposed
PM2.5
implementation rule. States will have to submit their
8-hour ozone and
PM2.5
SIPs by April 2007 and April 2008, respectively, and are likely
to require electric power generators to reduce further sulfur
dioxide, nitrogen oxide and particulate matter emissions,
particularly in designated nonattainment areas. Both the
nonattainment designations and the
8-hour implementation
rule are the subject of litigation. Depending upon the outcome
of the litigation, the potential need to achieve such emissions
reductions could result in reduced coal consumption by electric
power generators. Thus, future regulations regarding ozone,
particulate matter and other pollutants could restrict the
market for coal and our development of new mines. This in turn
may result in decreased production and a corresponding decrease
in our revenues. The EPA is currently obligated under a consent
decree to sign final rulemakings concerning the particulate
matter National Ambient Air Quality Standards (NAAQS) in
September 2006, and proposed and final rulemakings concerning
the ozone NAAQS in March 2007 and December 2007, respectively.
On January 17, 2006, the EPA published a new and more
stringent proposed NAAQS for
PM2.5
and inhalable course particles
(PM10-2.5),
which are smaller than 10 micrometers in diameter but larger
than
PM2.5.
These and other ambient air quality standards could restrict the
market for coal and the development of new mines.
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In October 1998, the EPA finalized a rule that requires
19 states in the Eastern United States that have ambient
air quality programs to make substantial reductions in nitrogen
oxide emissions. Under the rule, which is commonly known as the
NOx SIP Call, Phase I states are required to reduce
nitrogen oxide emissions by 2004, and Phase II states are
required to reduce nitrogen oxide emissions by 2007. The Court
of Appeals for the D.C. Circuit largely upheld the NOx SIP Call,
and affected states have adopted and submitted to the EPA NOx
SIP Call rules. As a result, many power plants and large
industrial sources have been or will be required to install
additional control measures. The installation of these control
measures could make it more costly to operate coal-fired units
and, depending upon the requirements of individual SIPs, could
make coal a less attractive fuel.
The EPA has also initiated a regional haze program designed to
protect and to improve visibility at and around National Parks,
National Wilderness Areas and International Parks, particularly
those located in the southwest and southeast United States. This
program restricts the construction of new coal-fired power
plants whose operation may impair visibility at and around
federally protected areas. In June 2005, EPA finalized
amendments to the regional haze rules or Clean Air Visibility
Rule (CAVR) which will require certain existing coal-fired
power plants to install Best Available Retrofit Technology
(BART) to limit haze-causing emissions, such as sulfur
dioxide, nitrogen oxides, and particulate matter. By imposing
limitations upon the placement and construction of new
coal-fired power plants and BART requirements on existing
coal-fired power plants, the EPAs regional haze program
could affect the future market for coal. The EPAs CAVR is
the subject of litigation in the Court of Appeals for the D.C.
Circuit. In addition, in August 2005, the EPA published a
proposed emissions trading rule as an alternative to BART.
New regulations concerning the routine maintenance provisions of
the New Source Review program were published in October 2003.
Fourteen states, the District of Columbia and a number of
municipalities filed lawsuits challenging these regulations, and
in December 2003 the Court stayed the effectiveness of these
rules. In July 2004 the EPA granted a petition to reconsider the
legal basis for the routine maintenance provisions, and the
litigation was suspended while the rule was being reconsidered.
In June 2005, the EPA issued its final response, which does not
change the rule. The case has been returned to the D.C.
Circuits active docket, and final briefs were due in
January 2006. In addition, in October 2005, the EPA published a
proposed rule requiring an hourly emissions test for power
plants for determining an emissions increase under the New
Source Review program. By imposing requirements for the
construction and modification of coal-fired units, these New
Source Review reforms could make coal a less attractive fuel.
In January 2004, the EPA Administrator announced that the EPA
would be taking new enforcement actions against utilities for
violations of the existing New Source Review requirements, and
shortly thereafter, the EPA issued enforcement notices to
several electric utility companies. Additionally, the
U.S. Department of Justice, on behalf of the EPA, has filed
lawsuits against several investor-owned electric utilities for
alleged violations of the Clean Air Act. The EPA claims that
these utilities have failed to obtain permits required under the
Clean Air Act for alleged major modifications to their power
plants. We supply coal to some of the currently affected
utilities, and it is possible that other of our customers will
be sued. These lawsuits could require the utilities to pay
penalties and install pollution control equipment or undertake
other emission reduction measures, which could adversely impact
their demand for coal.
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In March 2004, North Carolina submitted to the EPA a petition
under § 126 of the Clean Air Act. In its petition,
North Carolina alleges that power plants in 12 states
contribute significantly to nonattainment in, and interfere with
maintenance by, North Carolina with respect to the PM2.5 NAAQS.
In addition, North Carolina alleges that power plants in
five states contribute significantly to nonattainment in, and
interfere with maintenance by, North Carolina with respect to
the 8-hour ozone NAAQS.
In August 2005, the EPA published a proposed rule in response to
North Carolinas §126 Petition. For ozone, the EPA is
proposing to deny North Carolinas petition. For PM2.5, the
EPA is proposing to deny North Carolinas petition as to
Michigan and Illinois and with respect to the other targeted
States is proposing two options. Under Option 1, the EPA is
proposing to deny North Carolinas petition if the EPA
issues its Clean Air Interstate Rule (CAIR) Federal
Implementation Plan (FIP) by March 15, 2006, and under
Option 2, the EPA is proposing to grant North
Carolinas petition if the EPA does not issue its CAIR FIP
by March 15, 2006. Pursuant to a consent decree, the EPA is
obligated to promulgate its final rule on North Carolinas
§ 126 petition by March 15, 2006. If the EPA
grants North Carolinas § 126 petition, then
coal-fired power plants in Alabama, Georgia, Indiana, Kentucky,
Ohio, Pennsylvania, South Carolina, Tennessee, Virginia, and
West Virginia must reduce their
SO2
and NOX emissions by March 15, 2009. If finalized, the
EPAs proposed response to North Carolinas
§ 126 petition could adversely impact the coal needs
of power plants in the affected states.
In March 2005, the EPA issued three new rules that will impact
coal-fired power plants. These are (i) the Clean Air
Interstate Rule (CAIR), which caps emissions of sulfur dioxide
(SO2)
and nitrogen oxides (NOx) in the eastern United States;
(ii) the mercury de-listing rule, which de-lists power
plants as a source of mercury and other toxic air pollutants and
rescinds a finding made in 2000 that it was appropriate and
necessary to regulate power plants under Section 112(c) of
the Clean Air Act; and (iii) the Clean Air Mercury Rule
(CAMR), which caps and reduces mercury emissions from coal-fired
power plants. Both CAIR and CAMR provide power plant operators a
market-based system in which plants that exceed federal
requirements can sell pollution credits to plant operators who
need more time to comply with the stricter rules. CAIR requires
reductions of
SO2
and/or NOx emissions across 28 eastern states and the District
of Columbia and, when fully implemented in 2015, CAIR will
reduce
SO2emissions
in these states by over 70 percent and NOx emissions by
over 60 percent from 2003 levels. Under the new mercury
emissions rule, mercury emissions from coal-fired power plants
will not be regulated as a Hazardous Air Pollutant, which would
require installation of Maximum Available Control Technology
(MACT). Instead, using the cap-and-trade system, these plants
will have until 2010 to cut mercury emission levels to 38 tons a
year from 48 tons and until 2018 to bring that level down to 15
tons, a 69 percent reduction. Utility analysts have
estimated meeting the goals for
SO2
and NOx will cost power generators approximately
$50 billion to install the required filtration systems, or
scrubbers, on their smokestacks, but these controls
are expected to also reduce the mercury emissions to the
targeted levels in 2010. Additional controls will be required to
meet the mercury emissions cap in 2018. The CAIR, mercury
de-listing rule, and the CAMR are the subject of ongoing
litigation. If the mercury de-listing rule is not upheld, then
the CAMR and its cap-and-trade program may also be rejected in
favor of the MACT approach. If CAIR and CAMR survive the legal
challenges, or if a MACT requirement is imposed for mercury
emissions, the additional costs that may be associated with
operating coal-fired power generation facilities due to the
implementation of these new rules may render coal a less
attractive fuel source.
Other Clean Air Act programs are also applicable to power plants
that use our coal. For example, the acid rain control provisions
of Title IV of the Clean Air Act require a reduction of
sulfur dioxide emissions from
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power plants. Because sulfur is a natural component of coal,
required sulfur dioxide reductions can affect coal mining
operations. Title IV imposes a two-phase approach to the
implementation of required sulfur dioxide emissions reductions.
Phase I, which became effective in 1995, regulated the
sulfur dioxide emissions levels from 261 generating units at 110
power plants and targeted the highest sulfur dioxide emitters.
Phase II, implemented January 1, 2000, made the
regulations more stringent and extended them to additional power
plants, including all power plants of greater than 25 megawatt
capacity. Affected electric utilities can comply with these
requirements by:
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burning lower sulfur coal, either exclusively or mixed with
higher sulfur coal; |
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installing pollution control devices such as scrubbers, which
reduce the emissions from high sulfur coal; |
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reducing electricity generating levels; or |
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purchasing or trading emissions credits. |
Specific emissions sources receive these credits, which electric
utilities and industrial concerns can trade or sell to allow
other units to emit higher levels of sulfur dioxide. Each credit
allows its holder to emit one ton of sulfur dioxide.
Other proposed initiatives may have an effect upon coal
operations. One such proposal is the Bush Administrations
Clear Skies legislation. As proposed, this legislation is
designed to reduce emissions of sulfur dioxide, nitrogen oxides,
and mercury from power plants. Other so-called mutli-pollutant
bills, which would regulate additional air pollutants, have been
proposed by various members of Congress. While the details of
all of these proposed initiatives vary, there appears to be a
movement towards increased regulation of emissions, including
carbon dioxide and mercury. If such initiatives were to become
law, power plants could choose to shift away from coal as a fuel
source to meet these requirements.
Mine Health and Safety Laws. Stringent safety and health
standards have been imposed by federal legislation since the
adoption of the Mine Safety and Health Act of 1969. The Mine
Safety and Health Act of 1977, which significantly expanded the
enforcement of health and safety standards of the Mine Safety
and Health Act of 1969, imposes comprehensive safety and health
standards on all mining operations. In addition, as part of the
Mine Safety and Health Acts of 1969 and 1977, the Black Lung Act
requires payments of benefits by all businesses conducting
current mining operations to coal miners with black lung and to
some survivors of a miner who dies from this disease. The states
in which we operate also have mine safety and health laws. In
January 2006, the West Virginia legislature amended its mine
safety and health laws to require mine operators to notify
emergency response coordinators promptly after serious accidents
and provide miners with wireless tracking and communications
devices and self-contained self-rescue breathing equipment.
Federal legislation has been proposed along the same lines but
has not been yet passed, and other states are considering
similar laws.
Surface Mining Control and Reclamation Act. The Surface
Mining Control and Reclamation Act, which we refer to as SMCRA,
establishes operational, reclamation and closure standards for
all aspects of surface mining as well as many aspects of deep
mining. SMCRA requires that comprehensive environmental
protection and reclamation standards be met during the course of
and upon completion of mining activities. In conjunction with
mining the property, we are contractually obligated under the
terms of our leases to comply with all laws, including SMCRA and
equivalent state and local laws. These obligations include
reclaiming and
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restoring the mined areas by grading, shaping, preparing the
soil for seeding and by seeding with grasses or planting trees
for use as pasture or timberland, as specified in the approved
reclamation plan.
SMCRA also requires us to submit a bond or otherwise financially
secure the performance of our reclamation obligations. The
earliest a reclamation bond can be completely released is five
years after reclamation has been achieved. Federal law and some
states impose on mine operators the responsibility for repairing
the property or compensating the property owners for damage
occurring on the surface of the property as a result of mine
subsidence, a consequence of longwall mining and possibly other
mining operations. In addition, the Abandoned Mine Lands Act,
which is part of SMCRA, imposes a tax on all current mining
operations, the proceeds of which are used to restore mines
closed before 1977. The maximum tax is $0.35 per ton of
coal produced from surface mines and $0.15 per ton of coal
produced from underground mines.
We also lease some of our coal reserves to third party
operators. Under SMCRA, responsibility for unabated violations,
unpaid civil penalties and unpaid reclamation fees of
independent mine lessees and other third parties could
potentially be imputed to other companies that are deemed,
according to the regulations, to have owned or
controlled the mine operator. Sanctions against the
owner or controller are quite severe and
can include civil penalties, reclamation fees and reclamation
costs. We are not aware of any currently pending or asserted
claims against us asserting that we own or
control any of our lessees operations.
Framework Convention on Global Climate Change. The United
States and more than 160 other nations are signatories to the
1992 Framework Convention on Global Climate Change, commonly
known as the Kyoto Protocol, that is intended to limit or
capture emissions of greenhouse gases such as carbon dioxide and
methane. The U.S. Senate has neither ratified the treaty
commitments, which would mandate a reduction in
U.S. greenhouse gas emissions, nor enacted any law
specifically controlling greenhouse gas emissions, and the Bush
Administration has withdrawn support for this treaty.
Nonetheless, future regulation of greenhouse gases could occur
either pursuant to future U.S. treaty obligations or
pursuant to statutory or regulatory changes under the Clean Air
Act. Efforts to control greenhouse gas emissions could result in
reduced demand for coal if electric power generators switch to
lower carbon sources of fuel.
West Virginia Antidegradation Policy. In January 2002, a
number of environmental groups and individuals filed suit in the
U.S. District Court for the Southern District of West
Virginia to challenge the EPAs approval of West
Virginias antidegradation implementation policy. Under the
federal Clean Water Act, state regulatory authorities must
conduct an antidegradation review before approving permits for
the discharge of pollutants to waters that have been designated
as high quality by the state. Antidegradation review involves
public and intergovernmental scrutiny of permits and requires
permittees to demonstrate that the proposed activities are
justified in order to accommodate significant economic or social
development in the area where the waters are located. In August
2003, the Southern District of West Virginia vacated the
EPAs approval of West Virginias anti-degradation
procedures, and remanded the matter to the EPA. On
March 29, 2004, the EPA Regions III sent a letter to
the West Virginia Department of Environmental Protection that
approved portions of the states anti-degradation program,
denied approval of portions pending further study, and
recommended removal of certain language on the states
regulations. Depending upon the outcome of the review, the
issuance or re-issuance of Clean Water Act permits to us may be
delayed or denied, and may increase the costs, time and
difficulty associated with obtaining and complying Clean Water
Act permits for surface mining operations.
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Comprehensive Environmental Response, Compensation and
Liability Act. The Comprehensive Environmental Response,
Compensation and Liability Act, which we refer to as CERCLA, and
similar state laws affect coal mining operations by, among other
things, imposing cleanup requirements for threatened or actual
releases of hazardous substances that may endanger public health
or welfare or the environment. Under CERCLA and similar state
laws, joint and several liability may be imposed on waste
generators, site owners and lessees and others regardless of
fault or the legality of the original disposal activity.
Although the EPA excludes most wastes generated by coal mining
and processing operations from the hazardous waste laws, such
wastes can, in certain circumstances, constitute hazardous
substances for the purposes of CERCLA. In addition, the
disposal, release or spilling of some products used by coal
companies in operations, such as chemicals, could implicate the
liability provisions of the statute. Thus, coal mines that we
currently own or have previously owned or operated, and sites to
which we sent waste materials, may be subject to liability under
CERCLA and similar state laws. In particular, we may be liable
under CERCLA or similar state laws for the cleanup of hazardous
substance contamination at sites where we own surface rights.
Mining Permits and Approvals. Mining companies must
obtain numerous permits that strictly regulate environmental and
health and safety matters in connection with coal mining, some
of which have significant bonding requirements. In connection
with obtaining these permits and approvals, we may be required
to prepare and present to federal, state or local authorities
data pertaining to the effect or impact that any proposed
production of coal may have upon the environment. The
requirements imposed by any of these authorities may be costly
and time consuming and may delay commencement or continuation of
mining operations. Regulations also provide that a mining permit
can be refused or revoked if an officer, director or a
shareholder with a 10% or greater interest in the entity is
affiliated with another entity that has outstanding permit
violations. Thus, past or ongoing violations of federal and
state mining laws could provide a basis to revoke existing
permits and to deny the issuance of additional permits.
Regulatory authorities exercise considerable discretion in the
timing of permit issuance. Also, private individuals and the
public at large possess rights to comment on and otherwise
engage in the permitting process, including through intervention
in the courts. Accordingly, the permits we need for our mining
operations may not be issued, or, if issued, may not be issued
in a timely fashion, or may involve requirements that may be
changed or interpreted in a manner which restricts our ability
to conduct our mining operations or to do so profitably.
In order to obtain mining permits and approvals from state
regulatory authorities, mine operators, including us, must
submit a reclamation plan for restoring, upon the completion of
mining operations, the mined property to its prior condition,
productive use or other permitted condition. Typically we submit
the necessary permit applications several months before we plan
to begin mining a new area. Some of our required permits are
becoming increasingly more difficult and expensive to obtain and
the application review processes are taking longer to complete
and becoming increasingly subject to challenge. As a result, we
cannot be sure that we will not experience difficulty in
obtaining mining permits in the future.
Future legislation and administrative regulations may emphasize
the protection of the environment and, as a consequence, the
activities of mine operators, including us, may be more closely
regulated. Legislation and regulations, as well as future
interpretations of existing laws, may also require substantial
increases in equipment
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expenditures and operating costs, as well as delays,
interruptions or the termination of operations. We cannot
predict the possible effect of such regulatory changes.
Under some circumstances, substantial fines and penalties,
including revocation or suspension of mining permits, may be
imposed under the laws described above. Monetary sanctions and,
in severe circumstances, criminal sanctions may be imposed for
failure to comply with these laws.
Endangered Species. The federal Endangered Species Act
and counterpart state legislation protects species threatened
with possible extinction. Protection of endangered species may
have the effect of prohibiting or delaying us from obtaining
mining permits and may include restrictions on timber
harvesting, road building and other mining or agricultural
activities in areas containing the affected species. A number of
species indigenous to our properties are protected under the
Endangered Species Act. Based on the species that have been
identified to date and the current application of applicable
laws and regulations, however, we do not believe there are any
species protected under the Endangered Species Act that would
materially and adversely affect our ability to mine coal from
our properties in accordance with current mining plans.
Other Environmental Laws. We are required to comply with
numerous other federal, state and local environmental laws in
addition to those previously discussed. These additional laws
include, for example, the Resource Conservation and Recovery
Act, the Safe Drinking Water Act, the Toxic Substance Control
Act and the Emergency Planning and Community
Right-to-Know Act. We
believe that we are in substantial compliance with all
applicable environmental laws.
Definitions of Select Mining Terms
Assigned Reserves. Recoverable coal reserves that have
been designated for mining by a specific operation.
Auger Mining. Auger mining employs a large auger, which
functions much like a carpenters drill. The auger bores
into a coal seam and discharges coal out of the spiral onto
waiting conveyor belts. After augering is completed, the
openings are reclaimed. This method of mining is usually
employed to recover any additional coal left in deep overburden
areas that cannot be reached economically by other types of
surface mining.
Btu British Thermal Unit. A measure of the
energy required to raise the temperature of one pound of water
one degree of Fahrenheit.
Coal Seam. A bed or stratum of coal.
Coal Washing. The process of removing impurities, such as
ash and sulfur-based compounds, from coal.
Compliance Coal. Coal which, when burned, emits 1.2
pounds or less of sulfur dioxide per million Btus, which is
equivalent to 0.72% sulfur per pound of 12,000 Btu coal.
Compliance coal requires no mixing with other coals or use of
sulfur dioxide reduction technologies by generators of
electricity to comply with the requirements of the Clean Air Act.
Continuous Miner. A machine used in underground mining to
cut coal from the seam and load it onto conveyors or into
shuttle cards in a continuous operation.
Continuous Mining. One of two major underground mining
methods now used in the United States. This process utilizes a
continuous miner.
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Dragline. A large machine used in the surface mining
process to remove the overburden, or layers of earth and rock,
covering a coal seam. The dragline has a large bucket suspended
from the end of a long boom. The bucket, which is suspended by
cables, is able to scoop up great amounts of overburden as it is
dragged across the excavation area.
Excavator-and-Loader Mining. A form of surface mining in
which large excavators remove overburden from above the coal
seam. The overburden is loaded into trucks and hauled to a
valley fill or back-stacked on previously mined areas.
Highwall Mining. Highwall mining employs a large machine
with a continuous miner head. The head cuts into a coal seam and
discharges coal out onto waiting conveyor belts. After highwall
mining is completed, the openings are reclaimed. This method of
mining is usually employed to recover any additional coal left
in deep overburden areas that cannot be reached economically by
other types of surface mining.
Longwall Mining. One of two major underground coal mining
methods now used in the United States. This method employs a
rotating drum, which is pulled mechanically back and forth
across a face of coal that is usually several hundred feet long.
The loosened coal falls onto a conveyor for removal from the
mine. Longwall operations include a hydraulic roof support
system that advances as mining proceeds, allowing the roof to
fall in a controlled manner in areas already mined.
Low-Sulfur Coal. Coal which, when burned, emits 1.6
pounds or less of sulfur dioxide per million Btus.
Metallurgical Coal. The various grades of coal suitable
for distillation into carbon in connection with the manufacture
of steel. Also known as met coal.
Preparation Plant. A preparation plant is a facility for
crushing, sizing and washing coal to prepare it for use by a
particular customer. The washing process has the added benefit
of removing some of the coals sulfur content.
Probable Reserves. Reserves for which quantity and grade
and/or quality are computed from information similar to that
used for proven reserves, but the sites for inspection, sampling
and measurement are farther apart; therefore, the degree of
assurance, although lower than that for proven
(measured) reserves, is high enough to assume continuity
between points of observation.
Proven Reserves. Reserves for which (a) quantity is
computed from dimensions revealed in outcrops, trenches,
workings or drill holes; grade and/or quality are computed from
the results of detailed sampling and (b) the sites for
inspection, sampling and measurement are spaced so closely and
the geologic character is so well defined that size, shape,
depth and mineral content of reserves are well established.
Reclamation. The restoration of land and environmental
values to a mining site after the coal is extracted. Reclamation
operations are usually underway where the coal has already been
taken from a mine, even as mining operations are taking place
elsewhere at the site. The process commonly includes
recontouring or shaping the land to its approximate
original appearance, restoring topsoil and planting native grass
and ground covers.
Recoverable Reserves. The amount of proven and probable
reserves that can actually be recovered from the reserve base
taking into account all mining and preparation losses involved
in producing a saleable product using existing methods and under
current law.
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Reserves. That part of a mineral deposit which could be
economically and legally extracted or produced at the time of
the reserve determination.
Spot Market. Sales of coal under an agreement for
shipments over a period of less than one year.
Steam Coal. Coal used in steam boilers to produce
electricity.
Surface Mine. A mine in which the coal lies near the
surface and can be extracted by removing overburden.
Tons. References to a ton mean a
short or net tonne, which is equal to 2,000 pounds.
Truck-and-Loader Mining. A form of surface mining in
which endloaders remove overburden from above the coal seam. The
overburden is loaded into trucks and hauled to a valley fill or
back-stacked on previously mined areas.
Truck-and-Shovel Mining. An open-cast method of mining
that uses large shovels to remove overburden, which is used to
backfill pits after coal removal.
Unassigned Reserves. Recoverable coal reserves that have
not yet been designated for mining by a specific operation.
Underground Mine. Also known as a deep mine.
Usually located several hundred feet below the earths
surface, an underground mines coal is removed mechanically
and transferred by shuttle car or conveyor to the surface.
Employees
As of March 1, 2006, we employed a total of approximately
3,700 persons, approximately 200 of whom were
represented by the Scotia Employees Association. We believe that
our relations with all employees are good.
Executive Officers
The following is a list of our executive officers, their ages
and their positions and offices during the last five years:
C. Henry Besten, Jr., 58, is our Senior Vice
President Strategic Development and has served in
such capacity since December 2002. Mr. Besten is also
President of our Arch Energy Resources, Inc. subsidiary and has
served in that capacity since July 1997. From July 1997 to
December 2002, Mr. Besten served as our Vice
President Strategic Marketing. Mr. Besten also
served as our Acting Chief Financial Officer from December 1999
to November 2000.
John W. Eaves, 48, is our Executive Vice President and Chief
Operating Officer and has served in such capacity since December
2002. Mr. Eaves has also been a director since February
2006. From February 2000 to December 2002, Mr. Eaves served
as our Senior Vice President Marketing and from
September 1995 to December 2002 as President of our Arch Coal
Sales Company, Inc. subsidiary. Mr. Eaves also served as
our Vice President Marketing from July 1997 through
February 2000. Mr. Eaves serves on the board of directors
of ADA-ES, Inc.
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Sheila B. Feldman, 51, is our Vice President Human
Resources and has served in such capacity since February 2003.
From 1997 to February 2003, Ms. Feldman was the Vice
President Human Resources and Public Affairs of
Solutia Inc.
Robert G. Jones, 49, is our Vice President Law,
General Counsel and Secretary and has served in such capacity
since March 2000. Mr. Jones served as our Assistant General
Counsel from July 1997 through February 2000 and as Senior
Counsel from August 1993 to July 1997.
Steven F. Leer, 53, is our President and Chief Executive Officer
and a director and has served in such capacity since 1992.
Mr. Leer also serves on the boards of the Norfolk Southern
Corporation, USG Corp., the Western Business Roundtable and the
University of the Pacific. Mr. Leer is a past chairman and
continues to serve on the boards of the Center for Energy and
Economic Development, the National Coal Council and the National
Mining Association.
Robert J. Messey, 60, is our Senior Vice President and Chief
Financial Officer and has served in such capacity since December
2000. Mr. Messey serves on the board of directors of Baldor
Electric Company and Stereotaxis, Inc.
David B. Peugh, 51, is our Vice President Business
Development and has served in such capacity since 1993.
Deck S. Slone, 42, is our Vice President Investor
Relations and Public Affairs and has served in such capacity
since 2001. Mr. Slone was named one of our senior officers
in August 2005. Mr. Slone has helped direct our investor
relations and public affairs functions since joining us in 1997.
David N. Warnecke, 50, is our Vice President
Marketing and Trading and is President of our Arch Coal Sales
Company, Inc. subsidiary. Previously, Mr. Warnecke served
as President of Arch Transportation Company and served as
Executive Vice President of Arch Coal Sales Company, Inc. until
June 1, 2005 when he was appointed President.
Available Information
We file annual, quarterly and current reports, and amendments to
those reports, proxy statements and other information with the
Securities and Exchange Commission. You may access and read our
filings without charge through the SECs website, at
sec.gov. You may also read and copy any document we file
at the SECs public reference room located at 100 F Street,
N.E., Room 1580, Washington, D.C. 20549. Please call
the SEC at
1-800-SEC-0330 for
further information on the public reference room.
We also make the documents listed above available through our
website, archcoal.com, as soon as practicable after we
file or furnish them with the SEC. You may also request copies
of the documents, at no cost, by telephone at
(314) 994-2700 or by mail at Arch Coal, Inc., One CityPlace
Drive, Suite 300, St. Louis, Missouri, Attention:
Vice President Investor Relations. The information
on our website is not part of this Annual Report on
Form 10-K.
ITEM 1A. RISK FACTORS.
Our business inherently involves certain risks and
uncertainties. The risks and uncertainties described below are
not the only ones we face. Additional risks and uncertainties
not presently known to us or that we
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currently deem immaterial may also impair our business
operations. Should one or more of any of these risks
materialize, our business, financial condition or results of
operations could be materially adversely affected.
Risks Related to Our Business
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A substantial or extended decline in coal prices could
reduce our revenue and the value of our coal reserves. |
Our results of operations are substantially dependent upon the
prices we receive for our coal. The prices we receive for our
coal depend upon factors beyond our control, including:
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the supply of and demand for domestic and foreign coal; |
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the demand for electricity in the United States; |
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the capacity and cost of transportation facilities; |
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domestic and foreign governmental regulations and taxes; |
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air emission standards for domestic and foreign coal-fired power
plants; |
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regulatory, administrative and judicial decisions that affect
the coal mining industry; |
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the price and availability of alternative fuels, including the
effects of technological developments; |
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the effect of worldwide energy conservation measures; and |
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the supply of and demand for metallurgical coal. |
Any one or more of the foregoing factors could adversely affect
the sale prices we may be able to obtain for our coal. Declines
in the prices we receive for our coal could adversely affect our
operating results and our revenue.
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Any change in coal demand by U.S. electric power
generators that results in a decrease in the use of coal could
result in lower prices for our coal, which would reduce our
revenue and adversely impact our earnings and the value of our
coal reserves. |
Demand for our coal and the prices that we may obtain for our
coal are closely linked to coal consumption patterns of the
domestic electric generation industry, which has accounted for
approximately 92% of domestic coal consumption in recent years
according to the EIA. The amount of coal consumed for
U.S. electric power generation is influenced by factors
beyond our control, including:
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the overall demand for electricity, which is significantly
dependent upon general economic conditions and summer and winter
temperatures in the United States; |
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environmental and government regulation; |
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technological developments; and |
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the location, availability, quality and price of competing
sources of coal, alternative fuels such as natural gas, oil and
nuclear and alternative energy sources such as hydroelectric
power. |
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Demand for our low sulfur coal and the prices that we will be
able to obtain for it will also be affected by the price and
availability of high sulfur coal, which can be marketed in
tandem with emissions allowances in order to meet Clean Air Act
requirements.
In addition, the requirements of the Clean Air Act may result in
more electric power generations shifting from coal to natural
gas-fired power plans. Any reduction in the amount of coal
consumed by domestic electric power generators could reduce the
price of steam coal that we produce, thereby reducing our
revenue and adversely affecting our earnings and the value of
our coal reserves.
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Our coal mining production is subject to conditions and
events beyond our control, which could result in higher
operating expenses or decreased production and adversely affect
our operating results. |
Our coal mining operations are conducted in underground mines
and at surface mines. The level of our production at these mines
is subject to operating conditions and events beyond our control
that could disrupt operations, affect production and the costs
of mining at particular mines for varying lengths of time and
have a significant impact on our operating results. Adverse
operating conditions and events that we may experience include:
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unexpected variations in geological conditions, such as the
thickness of the coal deposits and the amount of rock embedded
in or overlying the coal deposit; |
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mining and processing equipment failures and unexpected
maintenance problems; |
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interruptions due to transportation delays; |
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unexpected delays and difficulties in acquiring, maintaining or
renewing necessary permits or mining or surface rights; |
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unavailability of mining equipment and supplies and increases in
the price of mining equipment and supplies; |
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shortage of qualified labor and a significant rise in labor
costs; |
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fluctuations in the cost of industrial supplies, including
steel-based supplies, natural gas, diesel fuel and oil; |
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adverse weather and natural disasters, such as heavy rains and
flooding; |
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unexpected or accidental surface subsidence from underground
mining; |
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accidental mine water discharges, fires, explosions or similar
mining accidents; |
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regulatory issues involving the plugging of and mining through
oil and gas wells that penetrate the coal seams we mine; and |
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the cost of surety bonds and the collateral required for our
mining complexes is increasing and the surety bonds are becoming
more difficult to obtain. |
If any of these conditions or events occur in the future at any
of our mining complexes, particularly our Black Thunder mine,
our cost of mining and any delay or halt of production either
permanently or for varying lengths of time could adversely
affect our operating results. In addition, if we do not have
insurance covering
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certain of these conditions or events or if the insurance
coverage we have is limited or excludes certain of these
conditions or events, then we may not be able to recover any of
the losses we may incur as a result of such conditions or
events, some of which may be substantial.
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Increases in the price of steel and petroleum products and
a shortage of tires used in our mining operations could
significantly affect our operating profitability. |
Our coal mining operations use significant amounts of steel,
diesel fuel and tires. The price of scrap steel, which is used
in making roof bolts and required by the room and pillar method
of mining, has risen significantly in recent months. During
2005, the costs of diesel fuel, explosives and coal trucking
increased as a direct result of supply chain problems related to
Hurricane Katrinas devastation in Mississippi and
Louisiana and Hurricane Ritas destruction in Texas and
Louisiana. There may be other acts of nature that could also
increase the costs of raw materials. We have also recently
experienced a shortage in rubber tires, which are used on the
trucks and heavy machinery with which we operate our mines. If
the price of steel, petroleum products or other materials
remains high or continues to increase and if tires continue to
remain in short supply, our operational expenses will remain
high or increase and our production could be affected, which
could have a significant negative impact on our profitability.
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There is a shortage of skilled coal mining workers, and as
a result we are facing significantly higher labor costs as well
as competition for workers from other coal producers. |
Efficient coal mining using modern techniques and equipment
requires skilled workers, preferably with at least one year of
experience and proficiency in multiple mining tasks. Increased
demand for coal and the increase in the market price for such
coal in recent years has caused a resurgence of mining activity.
Consequently, there has been a significant tightening of the
labor supply and an increase in the turnover of the labor force
as coal producers compete with each other for skilled personnel.
In recent years, a shortage of trained coal miners has caused us
to operate certain units without full staff, which has decreased
our productivity and increased our costs. We are currently
experiencing increasing labor costs, especially with regard to
state certified electricians who are in short supply. We employ
certain drug testing programs and take appropriate corrective
actions that include terminating or suspending workers caught
abusing drugs. This causes us to lose otherwise skilled workers
and puts further pressure on what is already a tight labor
supply. In addition, because of the shortage of experienced
miners, we have hired novice miners, who are required to be
accompanied by experienced workers as a safety precaution. These
measures adversely affect the productivity of our workers as
well as the operating efficiency of our mining complexes. If the
shortage of experienced labor continues or worsens and if our
labor costs continue to rise, it could have an adverse impact on
our labor productivity and costs and our ability to expand
production.
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Disruption in supplies of coal produced by our contract
mine operators could temporarily impair our ability to fill
customers orders or increase our costs. |
We utilize independent contractors to operate certain of our
mining complexes, including select operations at our Coal-Mac,
Cumberland River and Mingo Logan mining complexes. Operational
difficulties at contractor-operated mines, changes in demand for
contract miners from other coal producers and other factors
beyond our control could affect the availability, pricing, and
quality of coal produced for us by contractors.
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Disruption in our supply of contractor-produced coal could
temporarily impair our ability to fill our customers
orders or require us to pay higher prices in order to obtain the
required coal from other sources. Any increase in the prices we
pay for contractor-produced coal could increase our costs and,
therefore, reduce our profitability.
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We face numerous uncertainties in estimating our
economically recoverable coal reserves, and inaccuracies in our
estimates could result in decreased profitability from lower
than expected revenue or higher than expected costs. |
We base our forecasts of future performance on, among other
things, estimates of our recoverable coal reserves. We base our
estimates of reserve information on engineering, economic and
geological data assembled and analyzed by internal and third
party engineers and reviewed periodically by third party
consultants. There are numerous uncertainties inherent in
estimating quantities and qualities of, and costs to mine,
recoverable reserves, including many factors beyond our control.
Estimates of economically recoverable coal reserves and net cash
flows necessarily depend upon a number of variable factors and
assumptions, any one of which may, if incorrect, result in an
estimate that varies considerably from actual results. These
factors and assumptions include:
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unexpected geological and mining conditions which may not be
fully identified by available exploration data or drill hole
density and may differ from our experiences in areas we
currently mine; |
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future coal prices, operating costs, capital expenditures,
severance and excise taxes, royalties and development and
reclamation costs; |
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future mining technology improvements; and |
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the assumed effects of regulation by governmental agencies. |
For these reasons, estimates of the economically recoverable
quantities and qualities attributable to any particular group of
properties, classifications of reserves based on risk of
recovery and estimates of net cash flows expected from
particular reserves prepared by different engineers or by the
same engineers at different times may vary substantially. Actual
coal tonnage recovered from identified reserve areas or
properties and revenue and expenditure with respect to our
reserves may vary materially from estimates. As a result, these
estimates may not accurately reflect our actual reserves. Any
inaccuracy in our estimates related to our reserves could result
in lower than expected revenue, higher than expected costs or
decreased profitability.
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Defects in title or loss of any leasehold interests in our
properties could limit our ability to mine these properties or
result in significant unanticipated costs. |
We conduct a significant part of our mining operations on
properties that we lease. A title defect or the loss of any
lease could adversely affect our ability to mine the associated
reserves. Because title to most of our leased properties and
mineral rights is not usually verified until we make a
commitment to develop a property, which may not occur until
after we have obtained necessary permits and completed
exploration of the property, our right to mine some of our
reserves has in the past, and may again in the future, be
adversely affected if defects in title or boundaries exist. In
order to obtain leases or mining contracts to conduct our mining
operations on property where these defects exist, we have had
to, and may in the future have to, incur unanticipated costs. In
addition, we may not be able to successfully negotiate new
leases or mining contracts
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for properties containing additional reserves, or maintain our
leasehold interests in properties where we have not commenced
mining operations during the term of the lease. Some leases have
minimum production requirements. Failure to meet those
requirements could result in losses of prepaid royalties and, in
some rare cases, could result in a loss of the lease itself.
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Fluctuations in transportation costs and the availability
and reliability of transportation facilities could affect the
demand for our coal or temporarily impair our ability to supply
coal to our customers. |
We depend upon barge, rail, truck and belt transportation
systems to deliver coal to our customers. Disruption of these
transportation services due to weather-related problems,
mechanical difficulties, strikes, lockouts, bottlenecks, and
other events could temporarily impair our ability to supply coal
to our customers, resulting in decreased shipments. Decreased
performance levels over longer periods of time could cause our
customers to look to other sources for their coal needs,
negatively affecting our revenue and profitability. We have no
long-term contracts with transportation providers to ensure
consistent and reliable service. In addition, increases in
transportation costs, including increases resulting from
fluctuations in the price of gasoline and diesel fuel, could
make coal a less competitive source of energy when compared to
alternative fuels such as natural gas or could make our coal
production less competitive than coal produced in other regions
of the United States or abroad. If there are disruptions of the
transportation services provided by the railroad companies we
use, or if rail transport costs rise significantly and we are
unable to find alternative transportation providers to ship our
coal, our business could be adversely affected.
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Acquisitions that we may undertake would involve a number
of inherent risks, any of which could cause us not to realize
the benefits anticipated to result. |
We continually seek to expand our operations and coal reserves
through acquisitions of businesses and assets, including leases
of coal reserves. Acquisitions involve various inherent risks,
such as:
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uncertainties in assessing the value, strengths and potential
profitability of, and identifying the extent of all weaknesses,
risks, contingent and other liabilities (including environmental
liabilities) of, acquisition or other transaction candidates; |
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the potential loss of key customers, management and employees of
an acquired business; |
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the ability to achieve identified operating and financial
synergies anticipated to result from an acquisition or other
transaction; |
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problems that could arise from the integration of the acquired
business; and |
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unanticipated changes in business, industry or general economic
conditions that affect the assumptions underlying the
acquisition or other transaction rationale. |
Any one or more of these factors could cause us not to realize
the benefits anticipated to result from the acquisition of
businesses or assets or could result in unexpected liabilities
associated with these acquisition candidates.
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Our business will be adversely affected if we are unable
to develop or acquire additional coal reserves that are
economically recoverable. |
We control substantial undeveloped reserves and have not
identified the equipment or workforce that will be employed to
mine these reserves. Permits have been obtained for some of
these undeveloped reserves. We expect to obtain the required
remaining permits by the time we commence mining these reserves,
but we may be unable to do so at all or within the necessary
time period. Some of the required permits are becoming
increasingly more difficult and expensive to obtain and the
application review processes are taking longer to complete and
becoming increasingly subject to challenge.
We may not be able to mine all our reserves as profitably as we
do at our current operations. Our planned development projects
and acquisition activities may not result in significant
additional reserves, and we may not have continuing success
developing new mines or expanding existing mines beyond our
existing reserve base. Our profitability depends substantially
on our ability to mine coal reserves that have the geological
characteristics that enable them to be mined at competitive
costs and to meet the quality needed by our customers.
Because the amount of coal in our reserves decline as we mine
our coal, our future success and growth depend, in part, upon
our ability to acquire additional coal reserves that are
economically recoverable. Replacement reserves may not be
available when required or, if available, may not be available
at commercially attractive prices or be capable of being mined
at comparable costs. We may not be able to accurately assess the
geological characteristics of any reserves that we acquire,
which may adversely affect our profitability and financial
condition. Exhaustion of reserves at particular mines also may
have an adverse effect on our operating results that is
disproportionate to the percentage of overall production
represented by such mines. Our ability to obtain other reserves
in the future could be limited by restrictions under our
existing or future debt agreements, competition from other coal
companies for attractive properties, the lack of suitable
acquisition candidates or the inability to acquire coal
properties on commercially reasonable terms.
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Our profitability may be adversely affected by our
commitments under long-term coal supply contracts and changes in
purchasing patterns in the coal industry may make it difficult
for us to extend existing contracts or to enter into long-term
supply contracts. |
We sell a substantial portion of our coal under long-term coal
supply agreements, which we define as contracts with a term
greater than 12 months. The prices for coal shipped under
these contracts is fixed for the initial year of the contract
and may be subject to certain adjustments in later years. As a
result, the prices for coal shipped under these contracts may be
below the current market price for similar-type coal at any
given time, depending on the timeframe of the contract execution
or initiation. For the year ended December 31, 2005, we
sold approximately 70% of the total tons sold pursuant to
long-term coal supply agreements. As a consequence of the
substantial volume of our sales that are subject to these
long-term agreements, we have less coal available with which to
capitalize on higher coal prices if and when they arise. In
addition, in some cases, our ability to realize the higher
prices that may be available in the open market may be
restricted when customers elect to purchase higher volumes under
some contracts.
When our current contracts with customers expire or are
otherwise renegotiated, our customers may decide not to extend
or enter into new long-term contracts or, in the absence of
long-term contracts, our
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customers may decide to purchase fewer tons of coal than in the
past or on different terms, including under different pricing
terms. Furthermore, uncertainty caused by laws and regulations
affecting electric utilities, including the Clean Air Act, could
deter our customers from entering into long-term coal supply
agreements. To the degree that we operate outside of long-term
contracts, our revenues are subject to pricing in the coal open
market, which can be significantly more volatile than the
pricing structure negotiated through a long-term coal supply
agreement. This volatility could adversely affect the
profitability of our operations if open market pricing for coal
becomes unfavorable. For additional information relating to
these contracts, you should see Business Coal
Supply Contracts under Item 1.
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The loss of, or significant reduction in, purchases by our
largest customers could adversely affect our revenues. |
For the year ended December 31, 2005, we derived
approximately 29% of our total coal revenues from sales to our
three largest customers, Tennessee Valley Authority, American
Electric Power and Progress Fuels, and approximately 53% of our
total coal revenues from sales to our ten largest customers. At
December 31, 2005, we had coal supply agreements with those
ten customers that expire at various times from 2006 to 2017. We
intend to discuss the extension of existing agreements or
entering into new long-term agreements with those and other
customers, but the negotiations may not be successful, and those
customers may not continue to purchase coal from us under
long-term coal supply agreements, or at all. If any of those
customers were to significantly reduce their purchases of coal
from us, or if we were unable to sell coal to them on terms as
favorable to us as the terms under our current agreements, our
revenues and profitability could suffer materially.
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Certain provisions in our long-term supply agreements may
provide limited protection during adverse economic conditions or
may result in economic penalties upon the failure to meet
specifications. |
Coal supply agreements typically contain force majeure
provisions allowing temporary suspension of performance by us or
our customers during the duration of specified events beyond the
control of the affected party. Most of our coal supply
agreements also contain provisions requiring us to deliver coal
meeting quality thresholds for certain characteristics such as
heat value, sulfur content, ash content, hardness and ash fusion
temperature. Failure to meet these specifications could result
in economic penalties, including price adjustments, purchasing
replacement coal in the higher priced open market, the rejection
of deliveries or, in the extreme, termination of the contracts.
Consequently, due to the risks mentioned above with respect to
long-term supply agreements, we may not achieve the revenue or
profit we expect to achieve from these sales commitments.
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We have a significant amount of debt relative to our total
capitalization, which limits our flexibility and imposes
restrictions on us, and a downturn in economic or industry
conditions may materially affect our ability to meet our future
financial commitments and liquidity needs. |
As of December 31, 2005, we had consolidated indebtedness
of approximately $982.4 million, representing approximately
45% of our total capitalization. We also have significant lease
and royalty obligations. Our ability to satisfy our debt, lease
and royalty obligations, and our ability to refinance our
indebtedness, will depend upon our future operating performance,
which will be affected by prevailing economic conditions in the
markets that we serve and financial, business and other factors,
many of which are
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beyond our control. We may be unable to generate sufficient cash
flow from operations and future borrowings or other financing
may be unavailable in an amount sufficient to enable us to fund
our future financial obligations or our other liquidity needs.
The amount and terms of our debt could have material
consequences to our business, including, but not limited to:
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making it more difficult for us to satisfy our debt covenants
and debt service, lease payment and other obligations; |
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increasing our vulnerability to general adverse economic and
industry conditions; |
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limiting our ability to obtain additional financing to fund
future acquisitions, working capital, capital expenditures or
other general operating requirements; |
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reducing the availability of cash flow from operations to fund
acquisitions, working capital, capital expenditures or other
general operating purposes; |
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limiting our flexibility in planning for, or reacting to,
changes in our business and the industry in which we
compete; and |
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placing us at a competitive disadvantage when compared to
competitors with less relative amounts of debt. |
Despite these significant levels of indebtedness, we may incur
additional indebtedness in the future, which would heighten the
risks described above.
|
|
|
If our assumptions regarding our likely future expenses
related to benefits for non-active employees are incorrect, then
expenditures for these benefits could be materially higher than
we have predicted. |
We are subject to long-term liabilities under a variety of
benefit plans and other arrangements with current and former
employees. These obligations have been estimated based on
actuarial assumptions, including:
|
|
|
|
|
actuarial estimates; |
|
|
|
assumed discount rates; |
|
|
|
estimates of mine lives; |
|
|
|
expected returns on pension plan assets; and |
|
|
|
changes in health care costs. |
If our assumptions relating to these benefits change in the
future or are incorrect, we may be required to record additional
expenses, which would reduce our profitability. In addition,
future regulatory and accounting changes relating to these
benefits could result in increased obligations or additional
costs, which could also have a material adverse affect on our
financial results. You should see Note 12
Employee Benefit Plans to our consolidated financial statements
included in our 2005 Annual Report to Stockholders for more
information about these assumptions.
35
|
|
|
Increased consolidation and competition within the coal
industry may adversely affect our ability to sell coal, and
excess production capacity in the industry could put downward
pressure on coal prices. |
During the last several years, the U.S. coal industry has
experienced increased consolidation, which has contributed to
the industry becoming more competitive. According to the NMA, in
1994, the top ten coal producers accounted for approximately 45%
of total domestic coal production. By 2004, however, the top ten
coal producers share had increased to approximately 69% of
total domestic coal production, according to the NMA.
Consequently, some of our competitors in the domestic coal
industry are major coal producers who have greater financial
resources than we do. The intense competition among coal
producers may impact our ability to retain or attract customers
and may, therefore, adversely affect our future revenue and
profitability. Recent increases in coal prices could encourage
the development of expanded coal producing capacity in the
United States. Any resulting overcapacity from existing or new
competitors could reduce coal prices and, therefore, our revenue.
|
|
|
We may be unable to comply with restrictions imposed by
our credit facilities and other financing arrangements which
could result in a default under these agreements. |
The agreements governing our outstanding debt and our accounts
receivable securitization program impose a number of
restrictions on us. For example, the terms of our credit
facilities, leases and other financing arrangements contain
financial and other covenants that create limitations on our
ability to, among other things, borrow the full amount under our
credit facilities, effect acquisitions or dispositions and incur
additional debt, and require us to, among other things, maintain
various financial ratios and comply with various other financial
covenants. Our ability to comply with these restrictions may be
affected by events beyond our control and, as a result, we may
be unable to comply with these restrictions. A failure to comply
with these restrictions could adversely affect our ability to
borrow under our credit facilities or result in an event of
default under these agreements. In the event of a default, our
lenders and the counterparties to our other financing
arrangements could terminate their commitments to us and declare
all amounts borrowed, together with accrued interest and fees,
immediately due and payable. If this were to occur, we might not
be able to pay these amounts, or we might be forced to seek an
amendment to our financing arrangements which could make the
terms of these arrangements more onerous for us.
|
|
|
Changes in our credit ratings could adversely affect our
costs and expenses. |
On October 15, 2004, Moodys downgraded our credit
ratings, including the ratings on our outstanding senior notes,
to Ba3 with a stable outlook. Any downgrade in our credit
ratings could adversely affect our ability to borrow and result
in more restrictive borrowing terms, including increased
borrowing costs, more restrictive covenants and the extension of
less open credit. This in turn could affect our internal cost of
capital estimates and therefore operational decisions.
|
|
|
Failure to obtain or renew surety bonds on acceptable
terms could affect our ability to secure reclamation and coal
lease obligations, which could adversely affect our ability to
mine or lease coal. |
Federal and state laws require us to obtain surety bonds to
secure performance or payment of certain long-term obligations
such as mine closure or reclamation costs, federal and state
workers compensation costs, coal leases and other
obligations. These bonds are typically re-priced annually but
are non-cancellable by the surety.
36
Surety bond issuers and holders may increase premiums associated
with the bonds or impose other less favorable terms upon those
renewals. The ability of surety bond issuers and holders to
demand additional collateral or other less favorable terms has
increased as the number of companies willing to issue these
bonds has decreased over time. Our failure to maintain, or our
inability to acquire, surety bonds that are required by state
and federal law would affect our ability to secure reclamation
and coal lease obligations, which could adversely affect our
ability to mine or lease coal. That failure could result from a
variety of factors including:
|
|
|
|
|
lack of availability, higher expenses or unfavorable market
terms of new bonds; |
|
|
|
restrictions on availability of collateral for current and
future third party surety bond issuers under the terms of our
credit facility; and |
|
|
|
insufficient borrowing capacity under our revolving credit
facility or our receivable securitization facility for
additional letters of credit. |
|
|
|
Terrorist attacks and threats, escalation of military
activity in response to such attacks or acts of war may
negatively affect our business, financial condition and results
of operations. |
Terrorist attacks and threats, escalation of military activity
in response to such attacks or acts of war may negatively affect
our business, financial condition, and results of operations.
Our business is affected by general economic conditions,
fluctuations in consumer confidence and spending, and market
liquidity, which can decline as a result of numerous factors
outside of our control, such as terrorist attacks and acts of
war. Future terrorist attacks against U.S. targets, rumors
or threats of war, actual conflicts involving the
United States or its allies, or military or trade
disruptions affecting our customers may materially adversely
affect our operations and those of our customers. As a result,
there could be delays or losses in transportation and deliveries
of coal to our customers, decreased sales of our coal and
extension of time for payment of accounts receivable from our
customers. In addition, disruption or significant increases in
energy prices could result in government-imposed price controls.
It is possible that any of these occurrences, or a combination
of them, could have a material adverse effect on our business,
financial condition and results of operations.
Risks Related to Environmental and Other Regulation
|
|
|
Federal and state governments extensively regulate our
mining operations, which imposes significant costs on us, and
future regulations could increase those costs or limit our
ability to produce and sell coal. |
The coal mining industry is subject to increasingly strict
regulation by federal, state and local authorities with respect
to matters such as:
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|
|
the discharge of materials into the environment; |
|
|
|
employee health and safety; |
|
|
|
mine permitting and licensing requirements; |
|
|
|
reclamation and restoration of mining properties after mining is
completed; |
|
|
|
management of materials generated by mining operations; |
|
|
|
surface subsidence from underground mining; |
37
|
|
|
|
|
water pollution; |
|
|
|
statutorily mandated benefits for current and retired coal
miners; |
|
|
|
air quality standards; |
|
|
|
protection of wetlands; |
|
|
|
endangered plant and wildlife protection; |
|
|
|
limitations on land use; |
|
|
|
storage and disposal of petroleum products and substances that
are regarded as hazardous under applicable laws; and |
|
|
|
management of electrical equipment containing PCBs. |
The costs, liabilities and requirements associated with these
regulations may be costly and time-consuming and may delay
commencement or continuation of exploration or production
operations. Failure to comply with these regulations may result
in the assessment of administrative, civil and criminal
penalties, the imposition of cleanup and site restoration costs
and liens, the issuance of injunctions to limit or cease
operations, the suspension or revocation of permits and other
enforcement measures that could have the effect of limiting
production from our operations. We may also incur costs and
liabilities resulting from claims for damages to property or
injury to persons arising from our operations. If we incur
significant costs and liabilities, our business, financial
condition and results of operations could be adversely affected.
You should see Business Environmental
Matters under Item 1.
The possibility exists that new legislation and/or regulations
and orders may be adopted that may materially adversely affect
our mining operations, our cost structure and/or our
customers ability to use coal. New legislation or
administrative regulations (or new judicial interpretations or
administrative enforcement of existing laws and regulations),
including proposals related to the protection of the environment
that would further regulate and tax the coal industry, may also
require us or our customers to change operations significantly
or incur increased costs. Such regulations, if enacted in the
future, could have a material adverse effect on our business,
financial condition and results of operations.
|
|
|
We may be unable to obtain and renew permits necessary for
our operations, which would reduce our production, cash flow and
profitability. |
Mining companies must obtain numerous permits that strictly
regulate environmental and health and safety matters in
connection with coal mining including permits issued by various
federal and state agencies and regulatory bodies. We believe
that we have obtained the necessary permits to mine our
developed reserves at our mining complexes. However, as we
commence mining our undeveloped reserves, we will need to apply
for and obtain the required permits. The permitting rules are
complex and change frequently, making our ability to comply with
the applicable requirements more difficult or even impossible,
thereby precluding continuing or future mining operations.
Private individuals and the public at large have certain rights
to comment on and otherwise engage in the permitting process,
including through intervention in the courts. Accordingly, the
permits we need for our mining operations may not be issued, or,
if issued, may not be issued in a timely fashion, or may involve
requirements that may be changed or interpreted in a manner
which restricts our
38
ability to conduct our mining operations or to do so profitably.
An inability to conduct our mining operations pursuant to
applicable permits would reduce our production, cash flow and
profitability.
|
|
|
The Clean Air Act affects us and our customers, and could
increase the cost of coal production and/or reduce the demand
for coal as a fuel source and thereby cause our sales and
profitability to decline. |
The Clean Air Act regulates coal mining operations both directly
and indirectly. Direct impacts on coal mining and processing
operations may occur through Clean Air Act permitting
requirements and/or emission control requirements, including
requirements relating to particulate matter. The Clean Air Act
indirectly affects coal mining operations by extensively
regulating the air emissions of sulfur dioxide, nitrogen oxide,
mercury and other compounds emitted by coal-fired electricity
generating plants. Clean Air Act requirements that may directly
or indirectly affect our operations or those of our electric
utility customer base, and which could cause them to reduce
their coal usage, include:
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|
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|
|
reduction of sulfur dioxide emissions imposed by Title IV
of the Clean Air Act; |
|
|
|
reduction of sulfur dioxide, nitrogen oxide and ozone emissions
under EPA National Ambient Air Quality Standards; |
|
|
|
reduction of nitrogen oxide emissions under the NOx SIP Call
program; |
|
|
|
reduction of nitrous oxide, sulfur dioxide, and mercury
emissions by power plants through cap-and-trade
programs under the Clear Skies Initiative; |
|
|
|
reduction of sulfur dioxide and nitrogen oxide emissions under
the Clean Air Interstate Rule; |
|
|
|
reduction of and permanent cap on mercury emissions from
coal-fired power plants under the Utility Mercury Reductions
Rule; |
|
|
|
potential reduction of carbon dioxide emissions that could
result from ongoing state lawsuits against the EPA; and |
|
|
|
reduction requirements for regional haze around national parks
and national wilderness areas. |
The potential negative effects of these emissions and other
requirements on our business include:
|
|
|
|
|
reduction in demand for our coal by electric utilities, our
largest customers, due to increased compliance requirements,
which could impose significant capital expenditure and costs on
coal-fired electricity generation; |
|
|
|
reduction in demand for our coal due to decisions by our
customers to replace outdated coal plants with, or to construct
new plants using, alternative fuel technologies, due to
increased capital expenditure, cost or permitting
restrictions; and |
|
|
|
increased costs to us of coal mining and/or processing due to
permitting requirements and/or emission control requirements
relating to particulate matter. |
Any resulting decrease in the demand for our coal will adversely
affect our business and our results of operations.
39
|
|
|
We have significant reclamation and mine closure
obligations. If the assumptions underlying our accruals are
materially inaccurate, we could be required to expend greater
amounts than anticipated. |
SMCRA establishes operational, reclamation and closure standards
for all aspects of surface mining as well as most aspects of
deep mining. Estimates of our total reclamation and mine-closing
liabilities are based upon permit requirements and our
engineering expertise related to these requirements. The
estimate of ultimate reclamation liability is reviewed
periodically by our management and engineers. The estimated
liability can change significantly if actual costs vary from
assumptions or if governmental regulations change significantly.
Statement of Financial Accounting Standard No. 143,
Accounting for Asset Retirement Obligations,
requires that retirement obligations be recorded as a liability
based on fair value, which is calculated as the present value of
the estimated future cash flows. In estimating future cash
flows, we considered the estimated current cost of reclamation
and applied inflation rates and a third-party profit, as
necessary. The third-party profit is an estimate of the
approximate markup that would be charged by contractors for work
performed on our behalf. Our resulting liability could change
significantly if actual costs differ from our assumptions.
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Our operations may impact the environment or cause
exposure to hazardous substances, and our properties may have
environmental contamination, which could result in material
liabilities to us. |
Our operations currently use hazardous materials and generate
limited quantities of hazardous wastes from time to time. We
could become subject to claims for toxic torts, natural resource
damages and other damages as well as for the investigation and
clean up of soil, surface water, groundwater, and other media.
Such claims may arise, for example, out of conditions at sites
that we currently own or operate, as well as at sites that we
previously owned or operated, or may acquire. Our liability for
such claims may be joint and several, so that we may be held
responsible for more than our share of the contamination or
other damages, or even for the entire share. We are not subject
to material claims arising out of contamination at our
facilities or other locations, but may incur such liabilities in
the future.
We maintain extensive coal refuse areas and slurry impoundments
at a number of our mining complexes. Such areas and impoundments
are subject to extensive regulation. Slurry impoundments have
been known to fail, releasing large volumes of coal slurry into
the surrounding environment. Structural failure of an
impoundment can result in extensive damage to the environment
and natural resources, such as bodies of water that the coal
slurry reaches, as well as liability for related personal
injuries and property damages, and injuries to wildlife. Some of
our impoundments overlie mined out areas, which can pose a
heightened risk of failure and of damages arising out of
failure. If one of our impoundments were to fail, we could be
subject to substantial claims for the resulting environmental
contamination and associated liability, as well as for fines and
penalties.
Drainage flowing from or caused by mining activities can be
acidic with elevated levels of dissolved metals; a condition
referred to as acid mine drainage, which we refer to
as AMD. The treating of AMD can be costly. Although we do not
currently face material costs associated with AMD, it is
possible that we could incur significant costs in the future.
These and other similar unforeseen impacts that our operations
may have on the environment, as well as exposures to hazardous
substances or wastes associated with our operations, could
result in costs and liabilities that could materially and
adversely affect us.
40
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|
|
Judicial rulings that restrict how we may dispose of
mining wastes could significantly increase our operating costs,
discourage customers from purchasing our coal, and materially
harm our financial condition and operating results. |
To dispose of mining overburden generated by our surface mining
operations, we often need to obtain permits to construct and
operate valley fills and surface impoundments. Some of these
permits are nationwide permits (as opposed to
individual permits) issued by the Army Corps of Engineers for
dredging and filling in streams and wetlands. Lawsuits
challenging the Army Corps of Engineers authority to issue
Nationwide Permit 21 have been instituted by environmental
groups. In 2004, a federal court issued an order enjoining the
Army Corps of Engineers from issuing further Nationwide 21
permits in the Southern District of West Virginia, although such
ruling has not affected the ability of mining operations to seek
and apply for individual permits for mining activities. The
decision was appealed and has subsequently been remanded to the
district court for further consideration. We cannot predict the
final outcomes of this lawsuit. If mining methods at issue are
limited or prohibited, it could significantly increase our
operational costs, make it more difficult to economically
recover a significant portion of our reserves and lead to a
material adverse effect on our financial condition and results
of operation. We may not be able to increase the price we charge
for coal to cover higher production costs without reducing
customer demand for our coal. You should see the section
entitled Contingencies appearing in
Managements Discussion and Analysis of Financial
Condition and Results of Operations contained in our
Annual Report to Stockholders for more information about the
litigation described above.
|
|
ITEM 1B. |
UNRESOLVED STAFF COMMENTS. |
None.
As of December 31, 2005, we owned or controlled primarily
through long-term leases approximately 156,000 acres of
coal land in West Virginia, 99,000 acres of coal land in
Wyoming, 82,000 acres of coal land in Illinois,
63,000 acres of coal land in Utah, 54,000 acres of
coal land in Kentucky, 22,000 acres of coal land in New
Mexico and 17,000 acres of coal land in Colorado. In
addition, we also owned or controlled through long-term leases
smaller parcels of property in Alabama, Indiana, Montana and
Texas. We lease approximately 115,000 acres of our coal
land from the federal government and approximately
28,000 acres of our coal land from various state
governments. These governmental leases have terms expiring
between 2007 and 2010 and are subject to readjustment and/or
extension and to earlier termination for failure to meeting
diligent development requirements. Our Pardee, Levan, Sufco,
Cardinal, Holden 22, Mingo Logan, Ragland, Medicine Bow and
Seminoe II preparation plants or loadout facilities are
located on properties held under leases which expire at varying
dates over the next thirty years. Most of the leases contain
options to renew. Our remaining preparation plants and loadout
facilities are located on property owned by us or for which we
have a special use permit.
Our executive headquarters occupy approximately
93,000 square feet of leased space at One CityPlace Drive,
in St. Louis, Missouri. Our subsidiaries currently own or
lease the equipment utilized in their mining operations. You
should see Item 1. Business for more
information about our mining operations, mining complexes and
transportation facilities.
41
Our Reserves
We estimate that we owned or controlled approximately
3.1 billion tons of proven and probable recoverable
reserves at December 31, 2005. Recoverable reserves include
only saleable coal and do not include coal which would remain
unextracted, such as for support pillars, and processing losses,
such as washery losses. Reserve estimates are prepared by our
engineers and geologists and reviewed and updated periodically.
Total recoverable reserve estimates and reserves dedicated to
mines and complexes change from time to time to reflect mining
activities, analysis of new engineering and geological data,
changes in reserve holdings and other factors.
The following tables present by state our estimated assigned and
unassigned recoverable coal reserves at December 31, 2005:
Total Assigned Reserves
(tonnage in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total | |
|
|
|
|
|
Sulfur Content | |
|
|
|
|
|
|
|
Past Reserve | |
|
|
Assigned | |
|
|
|
|
|
(lbs. per million Btus) | |
|
|
|
Reserve Control | |
|
Mining Method | |
|
Estimates | |
|
|
Recoverable | |
|
|
|
|
|
| |
|
As Received | |
|
| |
|
| |
|
| |
|
|
Reserves | |
|
Proven | |
|
Probable | |
|
<1.2 | |
|
1.2-2.5 | |
|
>2.5 | |
|
Btu per lb.(1) | |
|
Leased | |
|
Owned | |
|
Surface | |
|
Underground | |
|
2003 | |
|
2004 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Wyoming
|
|
|
1,748 |
|
|
|
1,705 |
|
|
|
43 |
|
|
|
1,697 |
|
|
|
51 |
|
|
|
|
|
|
|
8,814 |
|
|
|
1,746 |
|
|
|
2 |
|
|
|
1,748 |
|
|
|
|
|
|
|
1,025 |
|
|
|
1,840 |
|
Central App
|
|
|
243 |
|
|
|
190 |
|
|
|
53 |
|
|
|
72 |
|
|
|
171 |
|
|
|
|
|
|
|
12,937 |
|
|
|
221 |
|
|
|
22 |
|
|
|
79 |
|
|
|
164 |
|
|
|
441 |
|
|
|
409 |
|
Illinois
|
|
|
13 |
|
|
|
12 |
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
13 |
|
|
|
10,725 |
|
|
|
|
|
|
|
13 |
|
|
|
13 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Utah
|
|
|
108 |
|
|
|
60 |
|
|
|
48 |
|
|
|
108 |
|
|
|
|
|
|
|
|
|
|
|
11,653 |
|
|
|
107 |
|
|
|
1 |
|
|
|
|
|
|
|
108 |
|
|
|
116 |
|
|
|
112 |
|
Colorado
|
|
|
74 |
|
|
|
56 |
|
|
|
18 |
|
|
|
73 |
|
|
|
1 |
|
|
|
|
|
|
|
11,866 |
|
|
|
72 |
|
|
|
2 |
|
|
|
|
|
|
|
74 |
|
|
|
85 |
|
|
|
80 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
2,186 |
|
|
|
2,023 |
|
|
|
163 |
|
|
|
1,950 |
|
|
|
223 |
|
|
|
13 |
|
|
|
9,526 |
|
|
|
2,146 |
|
|
|
40 |
|
|
|
1,840 |
|
|
|
346 |
|
|
|
1,667 |
|
|
|
2,441 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
As received btu per lb. includes the weight of moisture in the
coal on an as sold basis. |
Total Unassigned Reserves
(tonnage in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total | |
|
|
|
|
|
Sulfur Content | |
|
|
|
|
|
|
|
|
Unassigned | |
|
|
|
|
|
(lbs. per million Btus) | |
|
|
|
Reserve Control | |
|
Mining Method | |
|
|
Recoverable | |
|
|
|
|
|
| |
|
As Received | |
|
| |
|
| |
|
|
Reserves | |
|
Proven | |
|
Probable | |
|
<1.2 | |
|
1.2-2.5 | |
|
>2.5 | |
|
Btu per lb.(1) | |
|
Leased | |
|
Owned | |
|
Surface | |
|
Underground | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Wyoming
|
|
|
387 |
|
|
|
273 |
|
|
|
114 |
|
|
|
338 |
|
|
|
49 |
|
|
|
|
|
|
|
9,671 |
|
|
|
282 |
|
|
|
105 |
|
|
|
213 |
|
|
|
174 |
|
Central App
|
|
|
166 |
|
|
|
117 |
|
|
|
49 |
|
|
|
78 |
|
|
|
45 |
|
|
|
43 |
|
|
|
12,604 |
|
|
|
105 |
|
|
|
61 |
|
|
|
48 |
|
|
|
118 |
|
Illinois
|
|
|
244 |
|
|
|
175 |
|
|
|
69 |
|
|
|
|
|
|
|
|
|
|
|
244 |
|
|
|
11,356 |
|
|
|
36 |
|
|
|
208 |
|
|
|
2 |
|
|
|
242 |
|
Utah
|
|
|
37 |
|
|
|
15 |
|
|
|
22 |
|
|
|
32 |
|
|
|
5 |
|
|
|
|
|
|
|
11,177 |
|
|
|
37 |
|
|
|
|
|
|
|
|
|
|
|
37 |
|
Colorado
|
|
|
56 |
|
|
|
45 |
|
|
|
11 |
|
|
|
55 |
|
|
|
1 |
|
|
|
|
|
|
|
11,498 |
|
|
|
55 |
|
|
|
1 |
|
|
|
|
|
|
|
56 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
890 |
|
|
|
625 |
|
|
|
265 |
|
|
|
503 |
|
|
|
100 |
|
|
|
287 |
|
|
|
10,857 |
|
|
|
515 |
|
|
|
375 |
|
|
|
263 |
|
|
|
627 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2) |
As received btu per lb. includes the weight of moisture in the
coal on an as sold basis. |
As of December 31, 2005, approximately 13.5% of our coal
reserves were held in fee, with the balance controlled by
leases, most of which do not expire until the exhaustion of
mineable and merchantable coal. Other leases have primary terms
expiring in various years ranging from 2006 to 2020, and most
contain options to renew for stated periods. Under current
mining plans, substantially all reported leased reserves will be
mined out within the period of existing leases or within the
time period of assured lease renewals. Royalties are paid to
lessors either as a fixed price per ton or as a percentage of
the gross sales price of the mined coal. The majority of the
significant leases are on a percentage royalty basis. In some
cases, a lease bonus (prepaid
42
royalty) is required, payable either at the time of execution of
the lease or in annual installments. In most cases, the prepaid
royalty amount is applied to reduce future production royalties.
Federal and state legislation controlling air pollution affects
the demand for certain types of coal by limiting the amount of
sulfur dioxide which may be emitted as a result of fuel
combustion and encourages a greater demand for low sulfur coal.
All of our identified coal reserves have been subject to
preliminary coal seam analysis to test sulfur content. Of these
reserves, approximately 79.7% consist of compliance coal, or
coal which emits 1.2 pounds or less of sulfur dioxide per
million Btu upon combustion, while an additional 7.0% could be
sold as low-sulfur coal. The balance is classified as
high-sulfur coal. Some of our low-sulfur coal can be marketed as
compliance coal when blended with other compliance coal.
Accordingly, most of our reserves are primarily suitable for the
domestic steam coal markets. However, a substantial portion of
the low-sulfur and compliance coal reserves at the Mingo Logan,
Cumberland River and Lone Mountain operations may also be used
as a high-volatile, low-sulfur, metallurgical coal.
The carrying cost of our coal reserves at December 31, 2005
was $1.07 billion, consisting of $108.4 million of
prepaid royalties and the $957.8 million net book value of
coal lands and mineral rights.
Title to coal properties held by lessors or grantors to us and
our subsidiaries and the boundaries of properties are normally
verified at the time of leasing or acquisition. However, in
cases involving less significant properties and consistent with
industry practices, title and boundaries are not completely
verified until such time as our independent operating
subsidiaries prepare to mine such reserves. If defects in title
or boundaries of undeveloped reserves are discovered in the
future, control of and the right to mine such reserves could be
adversely affected.
From time to time, lessors or sublessors of land leased by our
subsidiaries have sought to terminate such leases on the basis
that such subsidiaries have failed to comply with the financial
terms of the leases or that the mining and related operations
conducted by such subsidiaries are not authorized by the leases.
Some of these allegations relate to leases upon which we conduct
operations material to our consolidated financial position,
results of operations and liquidity, but we do not believe any
pending claims by such lessors or sublessors have merit or will
result in the termination of any material lease or sublease. You
should see Contingencies appearing in
Managements Discussion and Analysis of Financial
Condition and Results of Operations contained in our 2005
Annual Report to Stockholders for more information about these
claims.
We leased approximately 21,000 acres of property to other
coal operators in 2005. We received royalty income of
$7.1 million in 2005 from the mining of approximately
3.0 million tons, $4.0 million in 2004 from the mining
of approximately 2.9 million tons and $1.7 million in
2003 from the mining of approximately 1.3 million tons on
those properties. We have included reserves at properties leased
by us to other coal operators in the reserve figures set forth
in this report.
We must obtain permits from applicable state regulatory
authorities before we begin to mine particular reserves.
Applications for permits require extensive engineering and data
analysis and presentation, and must address a variety of
environmental, health and safety matters associated with a
proposed mining operation. These matters include the manner and
sequencing of coal extraction, the storage, use and disposal of
waste and other substances and other impacts on the environment,
the construction of overburden fills and water containment
areas, and reclamation of the area after coal extraction. We are
required to post bonds to secure performance under our permits.
As is typical in the coal industry, we strive to obtain mining
permits within a
43
time frame that allows us to mine reserves as planned on an
uninterrupted basis. We generally begin preparing applications
for permits for areas that we intend to mine up to three years
in advance of their expected issuance date. Regulatory
authorities have considerable discretion in the timing of permit
issuance and the public has rights to comment on and otherwise
engage in the permitting process, including through intervention
in the courts.
Our reported coal reserves are those that could be economically
and legally extracted or produced at the time of their
determination. In determining whether our reserves meet this
standard, we take into account, among other things, our
potential inability to obtain a mining permit, the possible
necessity of revising a mining plan, changes in estimated future
costs, changes in future cash flows caused by changes in costs
required to be incurred to meet regulatory requirements and
obtaining mining permits, variations in quantity and quality of
coal, and varying levels of demand and their effects on selling
prices. We have obtained, or we have a high probability of
obtaining, all required permits or government approvals with
respect to our reserves. Except as described elsewhere in this
document with respect to permits to conduct mining operations
involving valley fills, which has been taken into account in
determining our reserves, we are not currently aware of matters
which would significantly hinder our ability to obtain future
mining permits or governmental approvals with respect to our
reserves.
We periodically engage third parties to review our reserve
estimates. The most recent third party review of our reserve
estimates was conducted by Weir International Mining Consultants
in February 2006.
|
|
ITEM 3. |
LEGAL PROCEEDINGS. |
There is hereby incorporated by reference into this Annual
Report on
Form 10-K the
information under the caption Contingencies
appearing in Managements Discussion and Analysis of
Financial Condition and Results of Operations contained in
our 2005 Annual Report to Stockholders.
|
|
ITEM 4. |
SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS. |
There were no matters submitted to a vote of security holders
through the solicitation of proxies or otherwise during the
fourth quarter of 2005.
PART II
|
|
ITEM 5. |
MARKET FOR REGISTRANTS COMMON EQUITY, RELATED
STOCKHOLDER MATTERS AND ISSUER PURCHASES OF EQUITY
SECURITIES. |
We incorporate by reference the information under the caption
Corporate Governance and Stockholder Information
contained in our 2005 Annual Report to Stockholders.
On December 30, 2005, we issued an aggregate of
6,654,119 shares of our common stock pursuant to
Section 3(a)(9) of the Securities Act of 1933 to certain
holders of our preferred stock who elected to convert their
preferred stock to shares of our common stock pursuant to a
conversion offer that we commenced on December 1, 2005. We
had previously registered shares of common stock that could be
issued upon conversion of all of the preferred stock we
originally issued in January 2003. As part of the conversion
offer, we agreed to pay holders of our preferred stock who
elected to convert their preferred stock a premium, payable in
shares of
44
our common stock, valued at $3.50. As a result of the conversion
offer, we issued an aggregate of 6,534,517 shares of common
stock pursuant to the conversion terms of the preferred stock
and an aggregate premium of 119,602 shares of common stock.
We estimate that the premium we paid was less than the net
present value of the remaining preferred stock dividends to be
paid through the date on which the preferred stock becomes
callable by us.
The following table summarizes information about shares of our
common stock that we purchased during the fourth quarter of 2005.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Approximate Dollar | |
|
|
|
|
|
|
Total Number of | |
|
Value of Shares that | |
|
|
|
|
|
|
Shares Purchased | |
|
May Yet be | |
|
|
|
|
Average Price | |
|
As Part of our | |
|
Purchased Under | |
|
|
Total Number of | |
|
Paid per | |
|
Share Repurchase | |
|
Our Share | |
Period |
|
Shares Purchased | |
|
Share | |
|
Program(1) | |
|
Repurchase Program | |
|
|
| |
|
| |
|
| |
|
| |
Oct. 1 - Oct. 31, 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nov. 1 - Nov. 30, 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dec. 1 - Dec. 31, 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
426,877,820(2) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
In September 2001, our board of directors authorized a share
repurchase program for the purchase of up to
6,000,000 shares of our common stock. As of
December 31, 2005, 357,200 shares have been purchased
under this program. |
|
(2) |
Calculated using 5,642,800 shares of common stock which may
yet be purchased under our share repurchase program and $75.65,
the closing price of our common stock as reported on the New
York Stock Exchange on March 1, 2006. |
|
|
ITEM 6. |
SELECTED FINANCIAL DATA. |
We incorporate by reference the information under the caption
Selected Financial Information contained in our 2005
Annual Report to Stockholders.
|
|
ITEM 7. |
MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL
CONDITION AND RESULTS OF OPERATIONS. |
We incorporate by reference the information under the caption
Managements Discussion and Analysis of Financial
Condition and Results of Operations contained in our 2005
Annual Report to Stockholders.
The following table sets forth our ratios of earnings to
combined fixed charges and preference dividends for the periods
indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31, 2005 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
2002 | |
|
2001 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
Ratio of earnings to combined fixed charges and preference
dividends(1)
|
|
|
|
|
|
|
2.54x |
|
|
|
|
|
|
|
|
|
|
|
1.04x |
|
|
|
(1) |
Ratio of earnings to combined fixed charges and preference
dividends is computed on a total enterprise basis including our
consolidated subsidiaries, plus our share of significant
affiliates accounted for on the |
45
|
|
|
equity method that are 50% or greater owned or whose
indebtedness has been directly or indirectly guaranteed by us.
Earnings consist of income (loss) from continuing operations
before income taxes and are adjusted to include fixed charges
(excluding capitalized interest). Fixed charges consist of
interest incurred on indebtedness, the portion of operating
lease rentals deemed representative of the interest factor and
the amortization of debt expense. Preference dividends are the
amount of pre-tax earnings required to pay dividends on our
outstanding preferred stock and Arch Western Resources,
LLCs preferred membership interest. Combined fixed charges
and preference dividends exceeded earnings by $0.8 million
in 2005, $2.9 million in 2003 and $22.3 million in
2002. |
|
|
ITEM 7A. |
QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET
RISK. |
We incorporate by reference the information under the caption
Managements Discussion and Analysis of Financial
Condition and Results of Operations contained in our 2005
Annual Report to Stockholders.
|
|
ITEM 8. |
FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA. |
Reference is made to Part IV, Item 15 of this Annual
Report on
Form 10-K for the
information required by Item 8.
|
|
ITEM 9. |
CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING
AND FINANCIAL DISCLOSURE. |
None.
|
|
ITEM 9A. |
CONTROLS AND PROCEDURES. |
We performed an evaluation under the supervision and with the
participation of our management, including our chief executive
officer and chief financial officer, of the effectiveness of the
design and operation of our disclosure controls and procedures
as of December 31, 2005. Based on that evaluation, our
management, including our chief executive officer and chief
financial officer, concluded that the disclosure controls and
procedures were effective as of such date. There were no changes
in internal control over financial reporting that occurred
during our fiscal quarter ended December 31, 2005 that have
materially affected, or are reasonably likely to materially
affect, our internal control over financial reporting.
We incorporate by reference managements annual report on
internal control over financial reporting and the report of
independent registered public accounting firm related thereto
contained in our 2005 Annual Report to Stockholders.
46
|
|
ITEM 9B. |
OTHER INFORMATION. |
None.
PART III
|
|
ITEM 10. |
DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT. |
We incorporate by reference the information appearing in the
sections entitled Nominees for a
Three-Year Term That
Will Expire in 2009, Nominee for a Two-Year Term
That Will Expire in 2008, Directors Whose Terms Will
Expire in 2007, Directors Whose Term Will Expire in
2008 and Section 16(a) Beneficial Ownership
Reporting Compliance in our proxy statement to be
distributed to stockholders in connection with the 2006 annual
meeting. You should also see the list of our executive officers
and related information under Executive Officers in
Part I, Item 1 of this Annual Report on
Form 10-K.
|
|
ITEM 11. |
EXECUTIVE COMPENSATION. |
We incorporate by reference the information appearing in the
Summary Compensation Table and in the sections
entitled Compensation of Directors, Option
Grants in Last Fiscal Year, Stock Option Exercises
and Year-End Values, Long-Term Incentive
Plans Performance Contingent Phantom Stock Awards in
Last Fiscal Year, Long-Term Incentive
Plans Performance Unit Awards in Last Fiscal
Year, Pension Plans, Deferred
Compensation Plan and Employment Agreements in
our proxy statement to be distributed to stockholders in
connection with the 2006 annual meeting. We do not incorporate
by reference any of the information appearing in the sections
entitled Report of the Personnel and Compensation
Committee or Stock Price Performance Graph in
our proxy statement to be distributed to stockholders in
connection with the 2006 annual meeting in reliance on
Regulation S-K,
Item 402(a)(8).
|
|
ITEM 12. |
SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND
MANAGEMENT AND RELATED STOCKHOLDER MATTERS. |
We incorporate by reference the information appearing in the
sections entitled Ownership by Directors and Executive
Officers and Ownership by Others in our proxy
statement to be distributed to stockholders in connection with
the 2006 annual meeting.
47
Securities Authorized for Issuance Under Equity Compensation
Plans
The Arch Coal, Inc. 1997 Stock Incentive Plan, which has been
approved by our stockholders, is the sole plan under which we
are authorized to issue shares of our common stock to employees.
The following table shows the number of shares of common stock
to be issued upon exercise of options outstanding at
December 31, 2005, the weighted average exercise price of
those options, and the number of shares of common stock
remaining available for future issuance at December 31,
2005, excluding shares to be issued upon exercise of outstanding
options. No warrants or rights had been issued under the plan as
of December 31, 2005.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Number of Securities | |
|
|
|
|
|
|
Remaining Available for | |
|
|
|
|
|
|
Future Issuance Under | |
|
|
Number of Securities to be | |
|
Weighted-Average | |
|
Equity Compensation | |
|
|
Issued Upon Exercise of | |
|
Exercise Price of | |
|
Plans (Excluding | |
|
|
Outstanding Options, | |
|
Outstanding Options, | |
|
Securities to be Issued | |
Plan Category |
|
Warrants and Rights | |
|
Warrants and Rights | |
|
Upon Exercise) | |
|
|
| |
|
| |
|
| |
Equity compensation plans approved by security holders
|
|
|
1,455,758 |
|
|
$ |
20.81 |
|
|
|
2,650,101 |
|
Equity compensation plans not approved by security holders
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
1,455,758 |
|
|
$ |
20.81 |
|
|
|
2,650,101 |
|
|
|
|
|
|
|
|
|
|
|
|
|
ITEM 13. |
CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS. |
None.
|
|
ITEM 14. |
PRINCIPAL ACCOUNTING FEES AND SERVICES. |
We incorporate by reference the information appearing in the
section Independent Registered Public Accounting
Firm in our proxy statement to be distributed to
stockholders in connection with the 2006 annual meeting.
PART IV
|
|
ITEM 15. |
EXHIBITS AND FINANCIAL STATEMENT SCHEDULES |
We incorporate by reference the following consolidated financial
statements and consolidated financial statement schedule of Arch
Coal, Inc. and subsidiaries included in our 2005 Annual Report
to Stockholders:
|
|
|
Consolidated Statements of Operations Years Ended
December 31, 2005, 2004 and 2003 |
|
|
Consolidated Balance Sheets December 31, 2005
and 2004 |
|
|
Consolidated Statements of Stockholders Equity
Years Ended December 31, 2005, 2004 and 2003 |
|
|
Consolidated Statements of Cash Flows Years Ended
December 31, 2005, 2004 and 2003 |
|
|
Notes to Consolidated Financial Statements |
|
|
Schedule of Valuation and Qualifying Accounts. |
48
|
|
|
All other schedules for which provision is made in the
applicable accounting regulations of the Securities and Exchange
Commission are not required under the related instructions or
are inapplicable and, therefore, have been omitted. |
Exhibits filed as part of this Annual Report on
Form 10-K are as
follows:
|
|
|
|
|
Exhibit |
|
Description |
|
|
|
|
2 |
.1 |
|
Purchase and Sale Agreement, dated as of December 31, 2005,
by and between Arch Coal, Inc. and Magnum Coal Company
(incorporated herein by reference to Exhibit 10.1 of the
registrants Current Report on Form 8-K filed on
January 6, 2006). |
|
2 |
.2 |
|
Amendment No. 1 to the Purchase and Sale Agreement, dated
as of February 7, 2006, by and between Arch Coal, Inc. and
Magnum Coal Company. |
|
3 |
.1 |
|
Amended and Restated Certificate of Incorporation of Arch Coal,
Inc. (incorporated by reference to Exhibit 3.1 of the
registrants Quarterly Report on Form 10-Q for the
quarter ended March 31, 2000). |
|
3 |
.2 |
|
Restated and Amended Bylaws of Arch Coal, Inc. (incorporated by
reference to Exhibit 3.2 of the registrants Annual
Report on Form 10-K for the year ended December 31,
2000). |
|
4 |
.1 |
|
Form of Rights Agreement, dated March 3, 2000 (incorporated
by reference to Exhibit 1 to the registrants Current
Report on Form 8-A filed on March 9, 2000). |
|
4 |
.2 |
|
Description of Indenture pursuant to Shelf Registration
Statement (incorporated herein by reference to the Registration
Statement on Form S-3 (Registration No. 333-58738)
filed by the registrant on April 11, 2001). |
|
4 |
.3 |
|
Certificate of Designations Establishing the Designations,
Powers, Preferences, Rights, Qualifications, Limitations and
Restrictions of the registrants 5% Perpetual Cumulative
Convertible Preferred Stock (incorporated herein by reference to
Exhibit 3 to the Registration Statement on Form 8-A
filed by the registrant on March 5, 2003). |
|
4 |
.4 |
|
Indenture, dated as of June 25, 2003, by and among Arch
Western Finance, LLC, Arch Coal, Inc., Arch Western Resources,
LLC, Arch of Wyoming, LLC, Mountain Coal Company, L.L.C.,
Thunder Basin Coal Company, L.L.C. and The Bank of New York, as
trustee (incorporated herein by reference to Exhibit 4.1 to
the Registration Statement on Form S-4 (Reg.
No. 333-107569) filed by Arch Western Finance, LLC on
August 1, 2003). |
|
4 |
.5 |
|
Credit Agreement, dated as of December 22, 2004, by and
among Arch Coal, Inc., the Banks party thereto, PNC Bank,
National Association, as administrative agent, Citicorp USA,
Inc., JPMorgan Chase Bank, N.A., and Wachovia Bank, National
Association, as co-syndication agents, and Fleet National Bank,
as documentation agent (incorporated by reference to
Exhibit 99.1 to the Current Report on Form 8-K filed
by the registrant on December 28, 2004). |
|
10 |
.1 |
|
Amended and Restated Retention Agreement between Arch Coal, Inc.
and Steven F. Leer, dated October 1, 2004 (incorporated by
referenced to Exhibit 10.1 to the registrants Annual
Report on Form 10-K for the year ended December 31,
2004). |
|
10 |
.2 |
|
Form of Retention Agreement between Arch Coal, Inc. and each of
its Executive Officers (other than its Chief Executive Officer)
(incorporated by referenced to Exhibit 10.2 to the
registrants Annual Report on Form 10-K for the year
ended December 31, 2004). |
49
|
|
|
|
|
Exhibit |
|
Description |
|
|
|
|
10 |
.3 |
|
Coal Lease Agreement dated as of March 31, 1992, among
Hobet Mining, Inc. (successor by merger with Dal-Tex Coal
Corporation) as lessee and UAC and Phoenix Coal Corporation, as
lessors, and related guarantee (incorporated herein by reference
to the Current Report on Form 8-K filed by Ashland Coal,
Inc. on April 6, 1992). |
|
10 |
.4 |
|
Lease dated as of October 1, 1987, between Pocahontas Land
Corporation and Mingo Logan Collieries Company whose name
is now Mingo Logan Coal Company (incorporated herein by
reference to Exhibit 10.3 to Amendment No. 1 to the
Current Report on Form 8-K filed by Ashland Coal, Inc. on
February 14, 1990). |
|
10 |
.5 |
|
Consent, Assignment of Lease and Guaranty dated January 24,
1990, among Pocahontas Land Corporation, Mingo Logan Coal
Company, Mountain Gem Land, Inc. and Ashland Coal, Inc.
(incorporated herein by reference to Exhibit 10.4 to
Amendment No. 1 to the Current Report on Form 8-K
filed by Ashland Coal, Inc. on February 14, 1990). |
|
10 |
.6 |
|
Federal Coal Lease dated as of June 24, 1993 between the
United States Department of the Interior and Southern Utah Fuel
Company (incorporated herein by reference to Exhibit 10.17
of the registrants Annual Report on Form 10-K for the
year ended December 31, 1998). |
|
10 |
.7 |
|
Federal Coal Lease between the United States Department of the
Interior and Utah Fuel Company (incorporated herein by reference
to Exhibit 10.18 of the registrants Annual Report on
Form 10-K for the year ended December 31, 1998). |
|
10 |
.8 |
|
Federal Coal Lease dated as of July 19, 1997 between the
United States Department of the Interior and Canyon Fuel
Company, LLC (incorporated herein by reference to
Exhibit 10.19 of the registrants Annual Report on
Form 10-K for the year ended December 31, 1998). |
|
10 |
.9 |
|
Federal Coal Lease dated as of January 24, 1996 between the
United States Department of the Interior and the Thunder Basin
Coal Company (incorporated herein by reference to
Exhibit 10.20 of the registrants Annual Report on
Form 10-K for the year ended December 31, 1998). |
|
10 |
.10 |
|
Federal Coal Lease Readjustment dated as of November 1,
1967 between the United States Department of the Interior and
the Thunder Basin Coal Company (incorporated herein by reference
to Exhibit 10.21 of the registrants Annual Report on
Form 10-K for the year ended December 31, 1998). |
|
10 |
.11 |
|
Federal Coal Lease effective as of May 1, 1995 between the
United States Department of the Interior and Mountain Coal
Company (incorporated herein by reference to Exhibit 10.22
of the registrants Annual Report on Form 10-K for the
year ended December 31, 1998). |
|
10 |
.12 |
|
Federal Coal Lease dated as of January 1, 1999 between the
Department of the Interior and Ark Land Company (incorporated
herein by reference to Exhibit 10.23 of the
registrants Annual Report on Form 10-K for the year
ended December 31, 1998). |
|
10 |
.13 |
|
Federal Coal Lease dated as of October 1, 1999 between the
United States Department of the Interior and Canyon Fuel
Company, LLC (incorporated herein by reference to
Exhibit 10 of the registrants Quarterly Report on
Form 10-Q for the quarter ended September 30, 1999). |
50
|
|
|
|
|
Exhibit |
|
Description |
|
|
|
|
10 |
.14 |
|
Federal Coal Lease effective as of March 1, 2005 by and
between the United States of America and Ark Land LT, Inc.
covering the tract of land known as Little Thunder
in Campbell County, Wyoming (incorporated by reference to
Exhibit 99.1 to the Current Report on Form 8-K filed
by the registrant on February 10, 2005). |
|
10 |
.15 |
|
Modified Coal Lease (WYW71692) executed January 1, 2003 by
and between the United States of America, through the Bureau of
Land Management, as lessor, and Triton Coal Company, LLC, as
lessee, covering a tract of land known as North
Rochelle in Campbell County, Wyoming (incorporated by
reference to Exhibit 10.24 to the registrants Annual
Report on Form 10-K for the year ended December 31,
2004). |
|
10 |
.16 |
|
Coal Lease (WYW71692) executed January 1, 1998 by and
between the United States of America, through the Bureau of Land
Management, as lessor, and Triton Coal Company, LLC, as lessee,
covering a tract of land known as North Roundup in
Campbell County, Wyoming (incorporated by reference to
Exhibit 10.24 to the registrants Annual Report on
Form 10-K for the year ended December 31, 2004). |
|
10 |
.17 |
|
Form of Indemnity Agreement between Arch Coal, Inc. and
Indemnitee (as defined therein) (incorporated herein by
reference to Exhibit 10.15 of the Registration Statement on
Form S-4 (Registration No. 333-28149) filed by the
registrant on May 30, 1997). |
|
10 |
.18* |
|
Arch Coal, Inc. Incentive Compensation Plan For Executive
Officers (incorporated herein by reference to Exhibit 99.1
of the Current Report on Form 8-K filed by the registrant
on February 28, 2005. |
|
10 |
.19* |
|
Arch Coal, Inc. (formerly Arch Mineral Corporation) Deferred
Compensation Plan (incorporated herein by reference to
Exhibit 4.1 of the Registration Statement on Form S-8
(Registration No. 333-68131) filed by the registrant on
December 1, 1998). |
|
10 |
.20* |
|
Arch Coal, Inc. 1997 Stock Incentive Plan (as Amended and
Restated on February 28, 2002) (incorporated herein by
reference to Exhibit 10.1 to the registrants
Quarterly Report on Form 10-Q for the quarter ended
March 31, 2002). |
|
10 |
.21* |
|
Arch Mineral Corporation 1996 ERISA Forfeiture Plan
(incorporated herein by reference to Exhibit 10.20 to the
Registration Statement on Form S-4 (Registration
No. 333-28149) filed by the registrant on May 30,
1997). |
|
10 |
.22* |
|
Arch Coal, Inc. Outside Directors Deferred Compensation
Plan effective January 1, 1999 (incorporated herein by
reference to Exhibit 10.30 of the registrants Annual
Report on Form 10-K for the year ended December 31,
1998). |
|
10 |
.23* |
|
Second Amendment to the Arch Mineral Corporation Supplemental
Retirement Plan effective January 1, 1998(incorporated
herein by reference to Exhibit 10.31 of the
registrants Annual Report on Form 10-K for the year
ended December 31, 1998). |
|
10 |
.24 |
|
Receivables Purchase Agreement, dated as of February 3,
2006, among Arch Receivable Company, LLC, Arch Coal Sales
Company, Inc., Market Street Funding LLC, as issuer, the
financial institutions from time to time party thereto, as LC
Participants, and PNC Bank, National Association, as
Administrator on behalf of the Purchasers and as LC Bank
(incorporated herein by reference to Exhibit 10.1 to the
registrants Current Report on Form 8-K filed on
February 14, 2006). |
51
|
|
|
|
|
Exhibit |
|
Description |
|
|
|
|
10 |
.25* |
|
Summary of the salaries for the named executive officers of the
registrant (incorporated herein by reference to
Exhibit 10.1 to the registrants Current Report on
Form 8-K filed on February 24, 2006). |
|
10 |
.26* |
|
Summary of the award levels and performance goals for the named
executive officers of the registrant (incorporated herein by
reference to Exhibit 10.3 to the registrants Current
Report on Form 8-K filed on February 24, 2006). |
|
10 |
.27* |
|
Form of Restricted Stock Unit Contract (incorporated herein by
reference to Exhibit 10.5 to the registrants Current
Report on Form 8-K filed on February 24, 2006). |
|
10 |
.28* |
|
Form of Performance Unit Contract (incorporated herein by
reference to Exhibit 10.7 to the registrants Current
Report on Form 8-K filed on February 24, 2006). |
|
12 |
.1 |
|
Computation of ratio of earnings to combined fixed charges and
preference dividends. |
|
13 |
.1 |
|
Portions of the registrants Annual Report to Stockholders
for the year ended December 31, 2005. |
|
21 |
.1 |
|
Subsidiaries of the registrant. |
|
23 |
.1 |
|
Consent of Ernst & Young LLP. |
|
24 |
.1 |
|
Power of Attorney. |
|
31 |
.1 |
|
Rule 13a-14(a)/15d-14(a) Certification of Steven F. Leer. |
|
31 |
.2 |
|
Rule 13a-14(a)/15d-14(a) Certification of Robert J. Messey. |
|
32 |
.1 |
|
Section 1350 Certification of Steven F. Leer. |
|
32 |
.2 |
|
Section 1350 Certification of Robert J. Messey. |
|
|
* |
Denotes management contract or compensatory plan arrangements. |
52
SIGNATURES
Pursuant to the requirements of Section 13 and 15(d) of the
Securities Exchange Act of 1934, the registrant has duly caused
this report to be signed on its behalf by the undersigned,
thereunto duly authorized.
|
|
|
|
|
|
|
Steven F. Leer |
|
President and Chief Executive Officer |
|
|
March 14, 2006 |
|
|
|
|
|
Signatures |
|
Capacity |
|
|
|
|
/s/ Steven F. Leer
Steven F. Leer |
|
President and Chief Executive Officer and Director (Principal
Executive Officer) |
|
/s/ Robert J. Messey
Robert J. Messey |
|
Senior Vice President and Chief Financial Officer (Principal
Financial Officer) |
|
/s/ John W. Lorson
John W. Lorson |
|
Controller
(Principal Accounting Officer) |
|
*
James R. Boyd |
|
Director |
|
*
Frank M. Burke |
|
Director |
|
/s/ John W. Eaves
John W. Eaves |
|
Executive Vice President and Chief Operating Officer and Director |
|
*
Patricia Fry Godley |
|
Director |
|
*
Douglas H. Hunt |
|
Director |
|
*
Thomas A. Lockhart |
|
Director |
|
*
A. Michael Perry |
|
Director |
|
*
Robert G. Potter |
|
Director |
53
|
|
|
|
|
Signatures |
|
Capacity |
|
|
|
|
*
Theodore D. Sands |
|
Director |
|
*
Wesley M. Taylor |
|
Director |
|
*By: |
|
/s/ Robert G. Jones
Robert G. Jones
Attorney-in-fact |
|
|
54
exv2w2
Exhibit 2.2
AMENDMENT NO. 1 TO THE
|
|
|
PURCHASE AND SALE AGREEMENT |
|
|
|
THIS AMENDMENT NO. 1 (this Amendment)
to that Purchase and Sale Agreement dated December 31, 2005
by and between the parties hereto (the
Agreement) is made and entered into on
the 7th day of February, 2006, by and among Arch Coal,
Inc., a Delaware corporation (Arch)
and Magnum Coal Company, a Delaware corporation
(Magnum). |
RECITALS
WHEREAS, on December 31, 2005, Arch and Magnum entered into
the Agreement; and
WHEREAS, Arch and Magnum desire to amend the Agreement as set
forth below;
NOW, THEREFORE, the parties to this Amendment undertake and
agree as follows:
1. Definitions
1.1 Terms capitalized but not
defined herein have the meaning set forth in the Agreement.
2. Working Capital
Adjustment
2.1 The text contained in
Section 3.2(b) shall be deleted in its entirety and
replaced with the following text:
|
|
|
The Adjusted Working Capital shall mean the Closing
Working Capital reflected on the Actual Closing Working Capital
Statement, adjusted as follows: increased by (i) all
amounts paid by Arch on or prior to the Closing Date as advance
royalties due in January 2006 and payable to Dingess Rum, ACIN
or Kelly Hatfield, (ii) all current medical and other
benefits claims that are incurred but not recorded,
(iii) all accrued incentive compensation amounts, and
(iv) the amount of the payment made by Arch for the
January 4, 2006 payroll with respect to the Arch Companies,
and decreased by net pension assets. For clarification, the Cash
Balance provided for in Section 6.2(d)(j) shall not be
factored into the calculation of Adjusted Working Capital in any
way. |
3. Permits
3.1 The text contained in
Section 6.1(c) shall be deleted in its entirety and
replaced with the following text:
|
|
|
At the Closing or as soon as reasonably possible
thereafter, (i) Arch shall assign or cause the assignment
of all rights in and to, and the Company shall assume all
obligations under, all Permits listed on Schedule 4.2.19(1)
that are not listed as owned by one of the Arch Companies, in
each case, pursuant to a Permit Assignment and Assumption
Agreement, and (ii) the Company shall cooperate and shall
cause the Arch Companies, as applicable, to cooperate, in good
faith with Arch in connection with the filings that were made by
Arch or one of its Affiliates prior to the Closing with respect
to those permits set forth on Schedule 6.1(c) in order to
assign such permits to Arch or one of its Affiliates. |
4. Non-Solicitation
4.1 The text contained in
Section 7(a) shall be deleted in its entirety and replaced
with the following text:
|
|
|
The Company agrees that it will not, and none of its
Affiliates will, either for its own account or in connection
with or on behalf of any Person at any time from the Execution
Date until the date that is six months after the Closing Date
(the Restricted Period), directly or
indirectly, either for itself or any other Person,
(i) induce, solicit or entice or attempt to induce, solicit
or entice any employee at such time of Arch or any of its
Subsidiaries at such time to leave the employ thereof, or
(ii) in any way interfere with the relationship between
Arch or any of its Subsidiaries at such time and any of its
employees at such time, it being understood that upon
consummation of the sale contemplated in Article II, such |
|
|
|
restrictions are not applicable to the Arch Companies given that
they will be Subsidiaries of the Company. Notwithstanding
the foregoing, nothing in this paragraph shall prevent the
Company from making general advertisements of employment
opportunities or hiring any employee of Arch or its Subsidiaries
who independent of any actions by the Company or any of its
Affiliates, other than general advertisements, applies for a
position with the Company. |
4.2 The text contained in
Section 7(b) shall be deleted in its entirety and replaced
with the following text:
|
|
|
Arch agrees that it will not, and none of its Affiliates
will, either for his or its own account or in connection with or
on behalf of any Person during the Restricted Period, directly
or indirectly, either for itself or any other Person,
(i) induce, solicit or entice or attempt to induce, solicit
or entice any employee at such time of the Company or its
Subsidiaries at such time to leave the employ of thereof, or
(ii) in any way interfere with the relationship between the
Company or any of its Subsidiaries at such time and any of its
employees at such time. Notwithstanding the foregoing, nothing
in this paragraph shall prevent Arch from making general
advertisements of employment opportunities or hiring any
employee of the Company or its Subsidiaries who independent of
any actions by Arch or any of its Affiliates, other than general
advertisements, applies for a position with Arch. |
5. Arch Covenants
5.1 The text contained in
Section 6.2(o) shall be deleted in its entirety
5.2 Arch shall pay to the Company a
one-time payment of $34,117,000, such payment to be made by wire
of immediately available funds within one business day from the
execution of the Amendment, to an account specified in writing
by the Company.
6. Integration
6.1 The text contained in
Section 11.12 shall be deleted in its entirety.
7. Miscellaneous
7.1 Sections 11.4, 11.6, 11.7,
11.8 and 11.9 shall be applicable to the terms of this Amendment
and are hereby incorporated by reference; provided that
(a) any reference to this Agreement in such
provisions of the Agreement shall be deemed for purposes of this
Amendment to be a reference to this Amendment and
(b) any other necessary changes relating to syntax, section
or article references and other similar matters shall be deemed
made.
7.2 The representations of the
Company contained in Section 4.1 and of Arch contained in
Section 4.2.2 shall be applicable to this Amendment and are
hereby incorporated by reference, provided that (a) any
reference to this Agreement in such provisions of
the Agreement shall be deemed for purposes of this Amendment to
be a reference to this Amendment and (b) any
other necessary changes relating to syntax, section or article
references and other similar matters shall be deemed made.
7.3 The Agreement, this Amendment
and the Ancillary Documents (and any schedules, exhibits or
annexes thereto), contain the entire agreement and understanding
among the parties with respect to the subject matter hereof and
supersede all prior agreements and understandings relating to
such subject matter. Neither Party shall be liable or bound to
the other Party in any manner by any representations, warranties
or covenants relating to such subject matter except as
specifically set forth herein or therein.
7.4 Except as set forth herein, the
terms and provisions of the Agreement shall be unchanged by this
Amendment and shall remain in full force and effect.
[SIGNATURE PAGE FOLLOWS]
IN WITNESS WHEREOF, this Agreement has been duly executed by the
parties hereto as of this 7th day of February, 2006.
|
|
|
|
Title: |
Vice President Law |
|
|
|
|
Title: |
President and Chief Executive Officer |
exv12w1
Exhibit 12.1
Computation of Ratio of Earnings to Combined Fixed Charges
and Preference Dividends
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
2002 | |
|
2001 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(Dollars in thousands, except ratios) | |
Earnings:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pretax income (loss)
|
|
$ |
3,473 |
|
|
$ |
113,576 |
|
|
$ |
(2,870 |
) |
|
$ |
(21,562 |
) |
|
$ |
2,509 |
|
|
Fixed charges, net of capitalized interest
|
|
|
93,435 |
|
|
|
73,639 |
|
|
|
59,656 |
|
|
|
55,194 |
|
|
|
68,424 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings before taxes and fixed charges
|
|
$ |
96,908 |
|
|
$ |
187,215 |
|
|
$ |
56,786 |
|
|
$ |
33,632 |
|
|
$ |
70,933 |
|
Fixed charges:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
|
$ |
72,408 |
|
|
$ |
62,634 |
|
|
$ |
50,133 |
|
|
$ |
51,922 |
|
|
$ |
64,211 |
|
|
Capitalized interest
|
|
|
4,248 |
|
|
|
162 |
|
|
|
|
|
|
|
711 |
|
|
|
|
|
|
Preferred dividends
|
|
|
15,579 |
|
|
|
7,187 |
|
|
|
6,589 |
|
|
|
|
|
|
|
|
|
|
Arch Western Resources LLC dividends on preferred membership
interest
|
|
|
96 |
|
|
|
96 |
|
|
|
95 |
|
|
|
95 |
|
|
|
95 |
|
|
Portions of rent which represent an interest factor
|
|
|
5,351 |
|
|
|
3,722 |
|
|
|
2,839 |
|
|
|
3,177 |
|
|
|
4,118 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total fixed charges
|
|
$ |
97,683 |
|
|
$ |
73,801 |
|
|
$ |
59,656 |
|
|
$ |
55,905 |
|
|
$ |
68,424 |
|
Ratio of earnings to fixed charges
|
|
|
(a) |
|
|
|
2.54 |
x |
|
|
(a) |
|
|
|
(a) |
|
|
|
1.04 |
x |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
Ratio of earnings to combined fixed charges and preference
dividends is computed on a total enterprise basis including our
consolidated subsidiaries, plus our share of significant
affiliates accounted for on the equity method that are 50% or
greater owned or whose indebtedness has been directly or
indirectly guaranteed by us. Earnings consist of income (loss)
from continuing operations before income taxes and are adjusted
to include fixed charges (excluding capitalized interest). Fixed
charges consist of interest incurred on indebtedness, the
portion of operating lease rentals deemed representative of the
interest factor and the amortization of debt expense. Preference
dividends are the amount of pre-tax earnings required to pay
dividends on our outstanding preferred stock and Arch Western
Resources, LLCs preferred membership interest. Combined
fixed charges and preference dividends exceeded earnings by $775
for the year ended December 31, 2005, $2,870 for the year
ended December 31, 2003 and $22,273 for the year ended
December 31, 2002. |
exv13w1
Part II Annual Report
Managements Discussion and Analysis of Financial
Condition and Results of Operation
This document contains forward-looking
statements that is, statements related to
future, not past, events. In this context, forward-looking
statements often address our expected future business and
financial performance, and often contain words such as
expects, anticipates,
intends, plans, believes,
seeks, or will. Forward-looking
statements by their nature address matters that are, to
different degrees, uncertain. For us, particular uncertainties
arise from changes in the demand for our coal by the domestic
electric generation industry; from legislation and regulations
relating to the Clean Air Act and other environmental
initiatives; from operational, geological, permit, labor and
weather-related factors; from fluctuations in the amount of cash
we generate from operations; from future integration of acquired
businesses; and from numerous other matters of national,
regional and global scale, including those of a political,
economic, business, competitive or regulatory nature. These
uncertainties may cause our actual future results to be
materially different than those expressed in our forward-looking
statements. We do not undertake to update our forward-looking
statements, whether as a result of new information, future
events or otherwise, except as may be required by law.
Executive Overview
We focus on taking steps to increase shareholder returns by
improving earnings, strengthening cash generation and improving
productivity at our large-scale mines, while building on our
strategic position in each of the nations principal
low-sulfur coal basins. We believe that success in the coal
industry is largely dependent on leadership in three crucial
areas of performance safety, environmental
stewardship and shareholder return. At the same time, we are
sustaining our long-standing focus on being a low-cost producer
in the regions where we operate. We are also seeking to enhance
our position as a preferred supplier to U.S. power
producers, acting as a reliable and ethical partner. We plan to
focus on organic growth by continuing to develop our existing
reserve base, and we plan to evaluate acquisitions that
represent a good fit with our existing operations.
Economic expansion and the high cost of competing fuels
translated into strong coal demand throughout 2005. We estimate
that coal-fuel electric generation increased 2.5% during 2005.
In addition to increasing utilization at existing coal-fired
power plants, U.S. power generators are moving forward with
plans to build new coal plants. Already, projects have been
announced that we believe could boost the installed coal-based
generating units by approximately 80 gigawatts, or 25%, which
could ultimately increase coal demand by as much as
300 million tons annually. In addition, interest in
converting coal into transportation fuels and synthetic natural
gas has increased from prior years.
Meanwhile, coal production during 2005 struggled to keep pace
with increased demand, with consumption outstripping supply for
the third consecutive year, according to our estimates. We
estimate that utility coal stockpiles ended 2005 at their lowest
year-end levels in decades at approximately 33 days of
supply, or 37% below the
15-year average. We
believe stockpile levels are particularly low in the midwestern
United States, where coal fuel costs have boosted wholesale
power sales and rail disruptions have constrained coal
deliveries. We believe that strong coal demand and continuing
supply constraints will result in a multi-year effort to restore
utility stockpiles to targeted levels, particularly in the
midwestern United States traditionally served by coal producers
operating in the Powder River Basin.
II-1
Rail service disruptions experienced throughout the industry
during 2004 continued for much of 2005 and resulted in missed
shipments in all of our operating regions, including some of our
highest margin coal in Central Appalachia. Severe weather and
the resulting maintenance efforts exacerbated the railroad
disruptions already existing as a result of inadequate staffing
at the railroads, equipment shortages and an overall increase in
rail shipments. We expect continued challenges during 2006 due
to rail shortages, and we continue to work with our customers
and the railroads in an effort to minimize the impact of future
disruptions.
Overall, 2005 was one of the most eventful years in the history
of our company. We believe our accomplishments during 2005,
particularly those during the last quarter, have strengthened
our strategic, operational and financial position within the
U.S. coal industry.
Results of Operation
On October 27, 2005, we conducted a precautionary
evacuation of our West Elk mine after we detected elevated
readings of combustion-related gases in an area of the mine
where we had completed mining activities but had not yet removed
all remaining longwall equipment. We have successfully
controlled the combustion-related gases, re-entered and
rehabilitated the mine, and we have taken actions to commence
longwall mining which we expect to begin late in the first
quarter. We estimate that the financial impact of idling the
mine and fighting the fire during the fourth quarter of 2005 was
$33.3 million in reduced operating profit. We will continue
to be negatively impacted during the first quarter of 2006 until
the longwall is back in production and the mine is operating at
full capacity.
On December 30, 2005, we completed a reserve swap with
Peabody Energy and sold to Peabody a rail spur, rail loadout and
idle office complex located in the Powder River Basin for a
purchase price of $84.6 million, resulting in a gain of
$46.5 million. In the reserve swap, we exchanged
60 million tons of coal reserves near the former North
Rochelle mine for a similar block of 60 million tons of
coal reserves more strategically positioned relative to our
Black Thunder mining complex. We believe the reserve exchange
will provide us with a more efficient mine plan.
On December 31, 2005, we accepted for conversion
2,724,418 shares of preferred stock, representing
approximately 95% of the preferred stock issued and outstanding
on that date, pursuant to the terms of a conversion offer. As a
result of the conversion offer, we issued an aggregate of
6,534,517 shares of common stock pursuant to the conversion
terms of the preferred stock and an aggregate premium of
119,602 shares of common stock. We recorded the issuance of
the aggregate premium as a preferred stock dividend of
$9.5 million. As of March 1, 2006, 150,508 shares
of preferred stock remain outstanding.
On December 31, 2005, we sold all of the stock of three
subsidiaries and their four associated mining operations and
coal reserves in Central Appalachia to Magnum Coal Company. The
three subsidiaries include Hobet Mining, Apogee Coal Company and
Catenary Coal Company, which include the Hobet 21, Arch of
West Virginia, Samples and Campbells Creek mining operations.
Included in the sale were a total of 455.0 million tons of
reserves. For the year ended December 31, 2005, these
subsidiaries sold 12.7 million tons of coal, had revenues
of $509.8 million and incurred a loss from operations of
$8.3 million, for the year ended December 31, 2004,
these subsidiaries sold 14.0 million tons of coal, had
revenues of $475.1 million and incurred a loss from
operations of $3.8 million, and for the year ended
December 31, 2003, these subsidiaries
II-2
sold 14.4 million tons of coal, had revenues of
$424.3 million and incurred a loss from operations of
$65.6 million. As a result of the sale, Magnum acquired all
of the assets and liabilities of the subsidiaries including
various employee liabilities of idle union properties whose
former employees were signatory to a United Mine Workers
Association contract. We recognized a gain of $7.5 million
as a result of the transaction.
On February 10, 2006, we established a $100 million
accounts receivable securitization program. Under the program,
undivided interests in a pool of eligible trade receivables are
sold, without recourse, to a
multi-seller,
asset-backed commercial paper conduit. Purchases by the conduit
are financed with the sale of highly-rated commercial paper. We
may use the proceeds from the sale of accounts receivable in the
program as an alternative to other forms of debt.
On February 23, 2005, our board of directors elected Steven
F. Leer, our president and chief executive officer, as chairman
of the board of directors, effective April 28, 2006.
Mr. Leer will continue to act as president and chief
executive officer until April 28, 2006, at which time
Mr. Leer will assume the responsibilities of chairman of
the board and chief executive officer. In addition, the board of
directors elected John W. Eaves, our executive vice president
and chief operating officer, as president, effective
April 28, 2006. The board of directors also increased the
size of the board of directors to eleven and elected
Mr. Eaves to fill the newly-created vacancy, effective
immediately.
II-3
|
|
|
Items Affecting Comparability of Reported
Results |
The comparison of our operating results for the years ended
December 31, 2005, 2004 and 2003 is affected by the
following significant items:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
|
(Amounts in millions) | |
Operating income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gain on sale of Powder River Basin assets
|
|
$ |
46.5 |
|
|
$ |
|
|
|
$ |
|
|
|
Gain on sale of Central Appalachian operations
|
|
|
7.5 |
|
|
|
|
|
|
|
|
|
|
Reduced operating profit from West Elk thermal event
|
|
|
(33.3 |
) |
|
|
|
|
|
|
|
|
|
Arbitration and legal settlements
|
|
|
(16.0 |
) |
|
|
|
|
|
|
|
|
|
Gain on land, equipment and facility sales
|
|
|
28.2 |
|
|
|
6.7 |
|
|
|
3.8 |
|
|
Mark-to-market adjustments on sulfur dioxide and coal derivatives
|
|
|
(19.7 |
) |
|
|
|
|
|
|
|
|
|
Long-term incentive compensation expense
|
|
|
(19.5 |
) |
|
|
(5.5 |
) |
|
|
(16.2 |
) |
|
Establishment of charitable foundation
|
|
|
(5.0 |
) |
|
|
|
|
|
|
|
|
|
Gain on sale of investment in Natural Resource Partners
L.P.
|
|
|
|
|
|
|
91.3 |
|
|
|
42.7 |
|
|
Severance costs/reduction in workforce
|
|
|
|
|
|
|
(2.1 |
) |
|
|
(2.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net increase (decrease) in operating income
|
|
$ |
(11.3 |
) |
|
$ |
90.4 |
|
|
$ |
27.7 |
|
Other:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gain (loss) from mark-to-market adjustments on interest rate
swaps that no longer qualify as hedges
|
|
|
(2.3 |
) |
|
|
0.9 |
|
|
|
13.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net increase (decrease) in pre-tax income
|
|
$ |
(13.6 |
) |
|
$ |
91.3 |
|
|
$ |
41.1 |
|
|
|
|
|
|
|
|
|
|
|
Gain on sale of Powder River Basin assets. As discussed
above under Recent Developments, on
December 30, 2005, we completed a reserve swap with Peabody
Energy and sold to Peabody a rail spur, rail loadout and an idle
office complex, all of which is located in the Powder River
Basin for a purchase price of $84.6 million. As a result of
the transaction, we recognized a gain of $46.5 million
which we recorded as a component of other operating income. Due
to the similarity of the exchanged reserves, the reserves
received were recorded at the net book value of the reserves
transferred.
Gain on sale of Central Appalachian assets. As discussed
above under Recent Developments, on
December 31, 2005, we sold all of the stock of three
subsidiaries and their associated mining operations and coal
reserves in Central Appalachia to Magnum Coal Company. In
accordance with the terms of the transaction, we agreed to pay
$50.2 million to Magnum in 2006 which we have recorded in
current liabilities at December 31, 2005. We recorded a
loss of $65.4 million related to firm purchase commitments
to supply below-market sales contracts that can no longer be
sourced from our production as a result of the sale of these
operations to Magnum. We recorded the loss related to the
below-market legacy sales contracts as an accrued expense at
December 31, 2005. The net book value of the subsidiaries
sold was a net liability of $123.1 million.
II-4
Reduced operating profit from West Elk thermal event. As
discussed above under Recent Developments, we
performed a cautionary evacuation of our West Elk mine during
the fourth quarter of 2005.
Arbitration and legal settlements. In December 2005, we
settled a dispute with one of our landowners. For more
information concerning these proceedings, you should see
Managements Discussion and Analysis of Financial
Condition Contingencies below. As a result of
the settlement, we recognized an expense of $16.0 million
which we recorded as a component of other expenses.
Gain on land, equipment and facility sales. During the
years ended December 31, 2005, 2004 and 2003, we recognized
gains on several land, equipment and facility sales, certain of
which are noted below. We recorded these gains as a component of
other income. During 2005, we assigned our rights and
obligations on several parcels of land to a third party in a
gain of $6.3 million, we recognized a gain of
$7.3 million on the sale a dragline and sold surface land
resulting in a gain of $9.0 million. During 2004 and 2003,
we recognized gains from the sale of land associated with our
idle properties which we recorded as a component of other
operating income.
Unrealized losses on sulfur dioxide and coal derivatives.
We recorded certain expenses related to changes in fair market
value of sulfur dioxide and coal derivatives during the period
as a component of other operating income. For more information
about these expenses, you should see Managements
Discussion and Analysis of Financial Condition
Liquidity and Capital Resources below.
Establishment of charitable foundation. In December 2005,
we contributed $5.0 million to fund the new Arch Coal
Foundation, which will support a range of charitable and
community-oriented organizations and programs.
Long-term incentive compensation expense. During 2004, we
granted an award of 220,766 shares of
performance-contingent phantom stock that vest upon the
achievement of a pre-determined average closing price of our
common stock for a period of 20 consecutive trading days during
the five year period following the date of grant. During the
first quarter of 2005, the shares vested, and we paid the award
in a combination of shares of our common stock and cash. As a
result, we recognized a $9.9 million expense. In 2005, we
granted another award of performance-contingent phantom stock of
up to 252,600 units that vest upon the achievement of a
pre-determined average closing price of our common stock for a
period of 20 consecutive trading days and the attainment of
certain EBITDA levels. During the fourth quarter of 2005, we
determined that based on the closing price of our common stock
and the forecast EBITDA projections, it was appropriate to
accrue a ratable portion of the award over the projected period
of attainment. We recognized $4.5 million of expense
related to this award. Of the aggregate amounts we recognized
during 2005, we recorded $13.6 million as a component of
selling, general and administrative expense and
$0.8 million as a component of cost of coal sales. The
remaining expense of $5.1 million during 2005 relates to
other incentive compensation plans. During 2004, we recorded an
aggregate expense of $5.5 million related to awards we
granted under our long-term incentive compensation plans. Awards
under these plans included restricted stock units that vest
ratably over a three-year period and performance unit tied to
our performance against pre-established targets, including
certain financial, safety and environmental performance targets
during the three-year period ending December 31, 2006.
During the fourth quarter of 2003, our board of directors
approved awards under a
four-year performance
unit plan that began in 2000. We recorded an aggregate expense
of $16.2 million in 2003 related to those awards.
II-5
Gain on sale of investment in Natural Resource Partners
L.P. During 2004, we sold our remaining limited partnership
units of Natural Resource Partners L.P. resulting in proceeds of
approximately $111.4 million and a gain of
$91.3 million. During 2003, we sold our general partner
interest and subordinated units resulting in proceeds of
$115.0 million and a gain of $42.7 million.
Severance costs/reduction in workforce. During 2004,
Canyon Fuel, for which we accounted under the equity method
through July 31, 2004, began the process of idling its
Skyline Mine. Canyon Fuel completed the idling process in May
2004. In connection with this process, Canyon Fuel incurred
severance costs of $3.2 million for the year ended
December 31, 2004. We reflected our share of these costs
totaling $2.1 million as a component of income from equity
investments.
During the year ended December 31, 2003, we instituted cost
reduction efforts throughout our operations. These cost
reduction efforts included the termination of approximately 100
employees at our corporate office and Central Appalachia mining
operations. Of the expense recognized, we recorded
$1.6 million as a component of cost of coal sales and the
remainder as a component of selling, general and administrative
expenses.
Unrealized gain on interest rate swaps that no longer
qualified as hedges. We entered into several interest rate
swap agreements to hedge the variable rate interest payments due
under Arch Westerns term loans. Subsequent to the
repayment of those term loans, the swaps no longer qualified for
hedge accounting under Statement of Financial Accounting
Standards No. 133, Accounting for Derivative
Instruments and Hedging Activities, which we refer to as
FAS 133. As such, we recognized income related to favorable
changes in the market value of the swap agreements as a
component of other non-operating income. During the year ended
December 31, 2003, we recognized income of
$13.4 million related to the unrealized gains on these swap
agreements.
|
|
|
Year Ended December 31, 2005 Compared to Year Ended
December 31, 2004 |
The following discussion summarizes our operating results for
the year ended December 31, 2005 and compares those results
to our operating results for the year ended December 31,
2004.
Revenues. The following table summarizes the number of
tons we sold during the year ended December 31, 2005 and
the sales associated with those tons and compares those results
to the comparable information for the year ended
December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
Increase (Decrease) | |
|
|
| |
|
| |
|
|
2005 | |
|
2004 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands, except per ton data) | |
Coal sales
|
|
$ |
2,508,773 |
|
|
$ |
1,907,168 |
|
|
$ |
601,605 |
|
|
|
31.5% |
|
Tons sold
|
|
|
140,202 |
|
|
|
123,060 |
|
|
|
17,142 |
|
|
|
13.9% |
|
Coal sales realization per ton sold
|
|
$ |
17.89 |
|
|
$ |
15.50 |
|
|
$ |
2.39 |
|
|
|
15.4% |
|
II-6
The following table shows the number of tons sold by operating
segment during the year ended December 31, 2005 and
compares those amounts to the comparable information for the
year ended December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons Sold | |
|
% of Total | |
|
|
| |
|
| |
|
|
2005 | |
|
2004 | |
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands) | |
|
|
|
|
Powder River Basin
|
|
|
91,471 |
|
|
|
81,857 |
|
|
|
65.2 |
% |
|
|
66.5 |
% |
Central Appalachia
|
|
|
30,532 |
|
|
|
30,008 |
|
|
|
21.8 |
% |
|
|
24.4 |
% |
Western Bituminous Region
|
|
|
18,199 |
|
|
|
11,195 |
|
|
|
13.0 |
% |
|
|
9.1 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
140,202 |
|
|
|
123,060 |
|
|
|
100.0 |
% |
|
|
100.0 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales. The increase in our coal sales resulted from
a combination of increased volumes, higher pricing, and the
acquisitions of Triton in the Powder River Basin on
August 20, 2004 and the remaining 35% interest in Canyon
Fuel in the Western Bituminous region on July 31, 2004.
Our volume in the Powder River Basin increased 11.7% during 2005
compared to 2004. Our volume in Central Appalachia remained
relatively flat, increasing 1.7% in 2005 compared to 2004. In
the Western Bituminous region, our volume increased 62.6% during
the same period. In addition to an overall increase in demand,
volumes in the Powder River Basin and the Western Bituminous
region also benefited from the acquisitions described above.
Our per ton realizations increased due primarily to higher
contract prices in all three segments. In the Powder River
Basin, our per ton realization increased 16.3% due to increased
base pricing and above-market pricing on certain contracts
acquired in our Triton acquisition as well as higher sulfur
dioxide quality premiums resulting from higher sulfur dioxide
emission allowance prices. Our per ton realization in the
Central Appalachia Basin increased 17.7% as both contract and
spot market prices were higher than in 2004. Additionally, we
received higher sales prices on our metallurgical coal sales in
2005 compared to 2004. The Western Bituminous regions per
ton realization increased 24.7%. In addition to higher contract
pricing, per ton realization in the Western Bituminous region
was also affected by our acquisition of the remaining 35%
interest in Canyon Fuel during the third quarter of 2004.
On a consolidated basis, the increase in per ton realization was
partially offset by the change in mix of sales volumes among our
operating regions. As reflected in the table above, Central
Appalachia volumes (which have the highest average realization)
were relatively flat in 2005 while volumes from lower
realization regions (the Powder River Basin and Western
Bituminous region) increased from 2004.
II-7
Operating costs and expenses. The following table
summarizes our operating costs and expenses for the year ended
December 31, 2005 and compares those results to the
comparable information for the year ended December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
Increase (Decrease) | |
|
|
| |
|
| |
|
|
2005 | |
|
2004 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands) | |
Cost of coal sales
|
|
$ |
2,174,007 |
|
|
$ |
1,638,646 |
|
|
$ |
535,361 |
|
|
|
32.7 |
% |
Depreciation, depletion and amortization
|
|
|
212,301 |
|
|
|
166,322 |
|
|
|
45,979 |
|
|
|
27.6 |
% |
Selling, general and administrative expenses
|
|
|
91,568 |
|
|
|
57,975 |
|
|
|
33,593 |
|
|
|
57.9 |
% |
Other expenses
|
|
|
80,983 |
|
|
|
35,758 |
|
|
|
45,225 |
|
|
|
126.5 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
2,558,859 |
|
|
$ |
1,898,701 |
|
|
$ |
660,158 |
|
|
|
34.8 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of coal sales. The increase in cost of coal sales is
primarily due to the acquisitions of Triton in the Powder River
Basin on August 20, 2004 and the remaining 35% interest in
Canyon Fuel in the Western Bituminous region on July 31,
2004, along with an increase in sales-sensitive costs resulting
from the increase in revenue discussed above. In addition to the
acquisitions of Triton and Canyon Fuel during the third quarter
of 2004, our costs of coal sales were affected by the following:
|
|
|
|
|
Production taxes and coal royalties, which we incur as a
percentage of coal sales realization, increased
$100.3 million during 2005 compared to 2004. |
|
|
|
During 2005, our Central Appalachia operations incurred higher
costs related to additional processing necessary for coal sold
in metallurgical markets and to the advancement of our Mingo
Logan mine into less favorable geological conditions. |
|
|
|
The cost of purchased coal increased $120.5 million,
reflecting a combination of increased purchase volumes and
higher spot market prices that were prevalent during 2005
compared to 2004. During 2005, we utilized purchased coal to
fulfill steam coal sales commitments in order to direct more of
our produced coal into the metallurgical markets and to make up
for production shortfalls from our Central Appalachia operations. |
|
|
|
Repairs and maintenance costs increased $46.7 million
during 2005 compared to 2004 due to increased repair and
maintenance activity in 2005 resulting from the acquisitions in
2004 described above. |
|
|
|
Costs for diesel fuel, explosives and utilities increased
$29.4 million, $12.6 million and $6.4 million,
respectively, in 2005 compared to 2004 as a result of higher
commodity pricing and increased usage resulting from the
acquisitions in 2004 described above. |
|
|
|
Costs for operating supplies increased $38.5 million due
partially to increased steel prices during 2005 compared to 2004
and increased usage resulting from the acquisitions in 2004
described above. |
Depreciation, depletion and amortization. The increase in
depreciation, depletion and amortization is due primarily to the
property additions resulting from the acquisitions made during
the third quarter of 2004 and to higher capital expenditures
during 2005.
II-8
Selling, general and administrative expenses. Selling,
general and administrative expenses increased during 2005 due
primarily to $14.9 million expense we recognized for the
performance-contingent phantom stock awards to certain
employees. In addition, when comparing 2005 to 2004, costs
increased as a result of higher contract services including
legal and professional fees ($5.2 million), employee
severance expense ($1.3 million), the establishment of a
charitable foundation during the fourth quarter of 2005
($5.0 million) and executive deferred compensation expense
($4.6 million).
Other expenses. Other expenses increased as a result of
the settlement with a landowner noted in
Items Affecting Comparability of Results which
resulted in a $16.0 million expense as well as an expense
of $19.7 million recognized to reflect the change in fair
value of sulfur dioxide swaps, sulfur dioxide put options and
coal swaps which are derivatives but do not qualify for hedge
accounting treatment.
Our operating costs (reflected below on a per-ton basis) are
defined as including all mining costs, which consist of all
amounts classified as cost of coal sales (except pass-through
transportation costs) and all depreciation, depletion and
amortization attributable to mining operations.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
|
|
December 31, | |
|
Increase (Decrease) | |
|
|
| |
|
| |
|
|
2005 | |
|
2004 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
Powder River Basin
|
|
$ |
7.21 |
|
|
$ |
6.19 |
|
|
$ |
1.02 |
|
|
|
16.5% |
|
Central Appalachia
|
|
|
43.24 |
|
|
|
34.84 |
|
|
|
8.40 |
|
|
|
24.1% |
|
Western Bituminous Region
|
|
|
16.40 |
|
|
|
15.71 |
|
|
|
0.69 |
|
|
|
4.4% |
|
Powder River Basin On a per ton basis,
operating costs increased in the Powder River Basin primarily
due to higher diesel fuel costs ($0.15 per ton), higher
repairs and maintenance costs ($0.13 per ton), higher
depreciation, depletion and amortization costs ($0.20 per
ton), and increased production taxes and coal royalties
($0.41 per ton). Additionally, average costs were higher
due to the integration of the North Rochelle mine into our Black
Thunder mine in the third quarter of 2004. These costs would
have been largely offset by increased productivity had rail
service not adversely impacted volumes during the year.
Central Appalachia Operating cost per ton
increased due to increased costs for coal purchases
($4.30 per ton), increased labor costs ($1.12 per
ton), increased costs for operating supplies ($0.33 per
ton), increased diesel fuel ($0.35 per ton) and production
taxes and coal royalties ($0.58 per ton) as well as the
increased preparation costs for metallurgical coal discussed
above. Additionally, during 2005 our Mingo Logan mine has moved
into less favorable geological conditions than during 2004,
resulting in higher costs.
Western Bituminous Region Operating cost per
ton increased primarily due to the West Elk thermal event noted
in Items Affecting Comparability of Reported
Results. As a result of the temporary idling of the mine,
we incurred higher expenses along with reduced production.
II-9
Other operating income. The following table summarizes
our other operating income for the year ended December 31,
2005 and compares that information to the comparable information
for the year ended December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
Increase (Decrease) | |
|
|
| |
|
| |
|
|
2005 | |
|
2004 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
|
|
|
|
(Amounts in thousands) | |
|
|
Income from equity investments
|
|
$ |
|
|
|
$ |
10,828 |
|
|
$ |
(10,828 |
) |
|
|
(100.0 |
)% |
Gain on sale of Powder River Basin assets
|
|
|
46,547 |
|
|
|
|
|
|
|
46,547 |
|
|
|
100.0 |
% |
Gain on sale of Central Appalachian operations
|
|
|
7,528 |
|
|
|
|
|
|
|
7,528 |
|
|
|
100.0 |
% |
Gain on sale of investment in Natural Resource Partners
L.P.
|
|
|
|
|
|
|
91,268 |
|
|
|
(91,268 |
) |
|
|
(100.0 |
)% |
Other operating income
|
|
|
73,868 |
|
|
|
67,483 |
|
|
|
6,385 |
|
|
|
9.5 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
127,943 |
|
|
$ |
169,579 |
|
|
$ |
(41,636 |
) |
|
|
(24.6 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from equity investments. Income from equity
investments for 2004 consisted of $8.4 million from our
investment in Canyon Fuel and $2.4 million from our
investment in Natural Resource Partners L.P. prior to our sale
of those limited partnership units in March 2004.
Gain on sale. You should see Items Affecting
Comparability of Reported Results for more information
about the gains on the sale of our Powder River Basin assets,
Central Appalachian operations and our investment in Natural
Resource Partners L.P.
Other operating income. Gains on sales of assets other
than those noted above were $28.2 million in 2005, compared
to $6.7 million in 2004. The significant items comprising
the gain are discussed in Items Affecting
Comparability of Reported Results. This increase was
partially offset by the elimination of administrative fees from
Canyon Fuel subsequent to our acquisition of the remaining 35%
interest during the third quarter of 2004 which resulted in
$4.8 million of income in 2004, reduced bookout income,
related to the netting of coal sales and purchase contracts with
the same counterparty, of $9.4 million compared to the
prior year and a $6.5 million decrease in 2005 compared to
2004 of previously-deferred gains from our sales of limited
partnership units in Natural Resource Partners L.P. in 2003 and
2004. These deferred gains are being recognized over the terms
of our leases with Natural Resource Partners L.P.
Net interest expense. The following table summarizes our
net interest expense for the year ended December 31, 2005
and compares that information to the comparable information for
the year ended December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (Decrease) | |
|
|
Year Ended December 31, | |
|
in Net Income | |
|
|
| |
|
| |
|
|
2005 | |
|
2004 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands) | |
Interest expense
|
|
$ |
(72,409 |
) |
|
$ |
(62,634 |
) |
|
$ |
(9,775 |
) |
|
|
(15.6 |
)% |
Interest income
|
|
|
9,289 |
|
|
|
6,130 |
|
|
|
3,159 |
|
|
|
51.5 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(63,120 |
) |
|
$ |
(56,504 |
) |
|
$ |
(6,616 |
) |
|
|
(11.7 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
II-10
Interest expense. The increase in interest expense
results from a higher amount of average borrowings in 2005 as
compared to the same period in 2004. In addition, we recognized
$1.4 million of interest expense associated with state tax
assessments.
Interest income. The increase in interest income resulted
primarily from interest on short-term investments.
Other non-operating income and expense. The following
table summarizes our other non-operating income and expense for
the year ended December 31, 2005 and compares that
information to the comparable information for the year ended
December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
Increase (Decrease) | |
|
|
December 31, | |
|
in Net Income | |
|
|
| |
|
| |
|
|
2005 | |
|
2004 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands) | |
Expenses resulting from early debt extinguishment and
termination of hedge accounting for interest rate swaps
|
|
$ |
(7,740 |
) |
|
$ |
(9,010 |
) |
|
$ |
1,270 |
|
|
|
14.1 |
% |
Other non-operating income (expense)
|
|
|
(3,524 |
) |
|
|
1,044 |
|
|
|
(4,568 |
) |
|
|
(437.5 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(11,264 |
) |
|
$ |
(7,966 |
) |
|
$ |
(3,298 |
) |
|
|
(41.4 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts reported as non-operating consist of income or expense
resulting from our financing activities other than interest. As
described above, our results of operations include expenses of
$7.7 million for 2005 and $9.0 million for 2004
related to the termination of hedge accounting and resulting
amortization of amounts that had previously been deferred. Other
non-operating income includes
mark-to-market
adjustments related to certain swap activity that does not
qualify for hedge accounting under FAS 133.
Income taxes. The following table summarizes our income
tax benefit for the year ended December 31, 2005 and
compares that information to the comparable information for the
year ended December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
Increase | |
|
|
December 31, | |
|
(Decrease) | |
|
|
| |
|
| |
|
|
2005 | |
|
2004 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands) | |
Income tax benefit
|
|
$ |
34,650 |
|
|
$ |
130 |
|
|
$ |
34,520 |
|
|
|
NA |
|
Our effective tax rate is sensitive to changes in estimates of
annual profitability and percentage depletion. The increase in
the income tax benefit in 2005 as compared to 2004 is primarily
the result of the taxable income from non-mining sources from
the sale of the Natural Resource Partners L.P. limited
partnership units in the first quarter of 2004. The benefit for
2005 is the result of our taxable income and the effect of
percentage depletion on our results.
Deferred tax assets and liabilities are recorded at the maximum
effective tax rate. Statement of Financial Accounting Standards
No. 109, Accounting for Income Taxes, requires
that deferred tax assets be reduced by a valuation allowance if
it is more likely than not that some portion or all of the
deferred tax asset will not be realized. We have historically
been subject to alternative minimum tax, which we refer to as
AMT, and it is more likely than not that we will remain an AMT
taxpayer in the foreseeable future. Valuation allowances are
established against deferred tax assets so as to value the asset
to an amount that is realizable, as described in
II-11
Managements Discussion and Analysis of Financial
Condition and Results of Operations Critical
Accounting Policies.
|
|
|
Year Ended December 31, 2004 Compared to Year Ended
December 31, 2003 |
The following discussion summarizes our operating results for
the year ended December 31, 2004 and compares those results
to our operating results for the year ended December 31,
2003.
Revenues. The following table summarizes the number of
tons we sold during the year ended December 31, 2004 and
the sales associated with those tons and compares those results
to the comparable information for the year ended
December 31, 2003:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
Increase (Decrease) | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands, except per ton data) | |
Coal sales
|
|
$ |
1,907,168 |
|
|
$ |
1,435,488 |
|
|
$ |
471,680 |
|
|
|
32.9% |
|
Tons sold
|
|
|
123,060 |
|
|
|
100,634 |
|
|
|
22,426 |
|
|
|
22.3% |
|
Coal sales realization per ton sold
|
|
$ |
15.50 |
|
|
$ |
14.26 |
|
|
$ |
1.24 |
|
|
|
8.7% |
|
The following table shows the number of tons sold by operating
segment during the year ended December 31, 2004 and
compares those amounts to the comparable information for the
year ended December 31, 2003:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons Sold | |
|
% of Total | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands) | |
Powder River Basin
|
|
|
81,857 |
|
|
|
64,050 |
|
|
|
66.5 |
% |
|
|
63.6 |
% |
Central Appalachia
|
|
|
30,008 |
|
|
|
29,667 |
|
|
|
24.4 |
% |
|
|
29.5 |
% |
Western Bituminous Region
|
|
|
11,195 |
|
|
|
6,917 |
|
|
|
9.1 |
% |
|
|
6.9 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
123,060 |
|
|
|
100,634 |
|
|
|
100.0 |
% |
|
|
100.0 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales. The increase in coal sales resulted from the
combination of increased volumes, higher pricing and the
acquisitions of Triton and the remaining 35% interest in Canyon
Fuel during the third quarter of 2004.
Our volume in the Powder River Basin increased 27.8%. In the
Central Appalachian region, our volume increased 1.2%, and in
the Western Bituminous region, our volume increased 61.9%. In
addition to an overall increase in demand, volumes in both the
Powder River Basin and the Western Bituminous region also
benefited from the acquisitions described above.
Our per ton realizations increased due primarily to higher
contract prices in all three segments. In the Powder River
Basin, our per ton realization increased 11.3% due to
above-market pricing on certain contracts acquired in the Triton
acquisition. The Central Appalachia region experienced the
largest per ton realization increase (an increase of 21.3%), as
both contract and spot market prices were higher than in 2003.
Additionally, a higher percentage of our sales were
metallurgical coal sales in 2004 as compared to 2003. The
Western Bituminous regions per ton realization increased
13.4%. In addition to higher contract pricing, per
II-12
ton realization in the Western Bituminous region was also
affected by our acquisition of the remaining 35% interest in
Canyon Fuel during the third quarter of 2004.
On a consolidated basis, the increase in per ton realization was
partially offset by the change in mix of sales volumes among our
operating regions. As reflected in the table above, Central
Appalachia volumes (which have the highest average realization)
remained relatively flat while volumes from lower realization
regions (the Powder River Basin and Western Bituminous region)
increased from 2003.
Operating costs and expenses. The following table
summarizes our operating costs and expenses for the year ended
December 31, 2004 and compares those results to the
comparable information for the year ended December 31, 2003:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
Increase (Decrease) | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands) | |
Cost of coal sales
|
|
$ |
1,638,646 |
|
|
$ |
1,280,608 |
|
|
$ |
358,038 |
|
|
|
28.0 |
% |
Depreciation, depletion and amortization
|
|
|
166,322 |
|
|
|
158,464 |
|
|
|
7,858 |
|
|
|
5.0 |
% |
Selling, general and administrative expenses
|
|
|
57,975 |
|
|
|
60,159 |
|
|
|
(2,184 |
) |
|
|
(3.6 |
)% |
Other expenses
|
|
|
35,758 |
|
|
|
18,245 |
|
|
|
17,513 |
|
|
|
96.0 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
1,898,701 |
|
|
$ |
1,517,476 |
|
|
$ |
381,225 |
|
|
|
25.1 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of coal sales. The increase in cost of coal sales is
primarily due to the increase in revenues discussed above. Our
costs of coal sales were affected by the following:
|
|
|
|
|
Production taxes and coal royalties, which we incur as a
percentage of coal sales realization, increased
$71.8 million. |
|
|
|
Poor rail performance during 2004 resulted in missed shipments
and disruptions in production. |
|
|
|
Our Central Appalachia operations incurred higher costs related
to additional processing necessary to sell coal in metallurgical
markets. |
|
|
|
The cost of purchased coal increased $105.9 million,
reflecting a combination of increased purchase volumes and
higher spot market prices that were prevalent during 2004.
During 2004, we utilized purchased coal to fulfill steam coal
sales commitments in order to direct more of our produced coal
into the metallurgical markets. |
|
|
|
Costs for explosives increased $9.5 million, and diesel
fuel increased $22.4 million as a result of higher
commodity prices. |
|
|
|
Costs for operating supplies increased $16.9 million due
primarily to increased commodity and steel prices during the
year. |
|
|
|
Repairs and maintenance costs increased $21.3 million due
partially to the acquisitions made during the third quarter of
2004. |
|
|
|
During the first quarter of 2004, we reflected the effects of
the Medicare Prescription Drug, Improvement and Modernization
Act of 2003, in accordance with the provisions of FASB Staff
Position No. FAS 106-2, Accounting and
Disclosure Requirements related to the Medicare Prescription
Drug, |
II-13
|
|
|
|
|
Improvement and Modernization Act of 2003. Incorporation
of the provisions of the act resulted in a $68.0 million
reduction of our postretirement medical benefit obligation.
Postretirement medical expenses for fiscal year 2004 after
incorporation of the provisions of the act resulted in
$18.2 million less expense than that previously anticipated
(substantially all of which is recorded as a component of cost
of coal sales). The benefit for the year ending
December 31, 2004 was partially offset by increased costs
resulting from changes to other actuarial assumptions that were
incorporated at the beginning of the year. |
Depreciation, depletion and amortization. The increase in
depreciation, depletion and amortization is due primarily to the
property additions resulting from the acquisitions made during
the third quarter of 2004.
Selling, general and administrative expenses. Selling,
general and administrative expenses decreased due to a four year
performance unit plan award that began in 2000 and approved by
our board of directors in 2003. We recorded an aggregate expense
of $16.2 million related to that award in 2003. During
2004, we recorded an aggregate expense of $5.5 million
related to awards we granted under our long-term incentive
compensation plans. Awards under these plans included restricted
stock units that vest ratably over a three-year period and
performance units tied to our performance against
pre-established targets, including certain financial, safety and
environmental performance targets during the three-year period
ending December 31, 2006. Partially offsetting the decrease
were higher legal and professional fees ($2.1 million),
franchise taxes ($2.9 million) and higher expenses
resulting from amounts expected to be earned under our annual
incentive plans ($3.7 million).
Other expenses. The increase in other expenses is
primarily a result of an increase in bookout costs related to
the netting of coal sales and purchase contracts with the same
counterparty.
Our operating costs (reflected below on a per-ton basis) are
defined as including all mining costs, which consist of all
amounts classified as cost of coal sales (except pass-through
transportation costs) and all depreciation, depletion and
amortization attributable to mining operations.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
|
|
December 31, | |
|
Increase (Decrease) | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
Powder River Basin
|
|
$ |
6.19 |
|
|
$ |
5.45 |
|
|
$ |
0.74 |
|
|
|
13.6% |
|
Central Appalachia
|
|
$ |
34.84 |
|
|
$ |
30.87 |
|
|
$ |
3.97 |
|
|
|
12.9% |
|
Western Bituminous Region
|
|
$ |
15.71 |
|
|
$ |
15.41 |
|
|
$ |
0.30 |
|
|
|
1.9% |
|
Powder River Basin On a per-ton basis,
operating costs increased in the Powder River Basin primarily
due to increased cost of purchased coal ($0.31 per ton),
increased production taxes and coal royalties ($0.17 per
ton) and to the higher explosives and diesel fuel costs
discussed above. Additionally, average costs were higher due to
the integration of the North Rochelle mine into our Black
Thunder mine.
Central Appalachia Operating cost per ton
increased due to increased costs for coal purchases
($2.52 per ton), increased diesel fuel ($0.38 per ton)
and production taxes and coal royalties ($0.49 per ton) as
well as the increased preparation costs for metallurgical coal
discussed above. Additionally, poor rail performance at our
Central Appalachia operations resulted in disruptions in
production. As many of our costs are fixed in nature, the
reduced volume did not result in reduced overall costs.
II-14
Western Bituminous Region Operating cost per
ton increased primarily due to increased production taxes and
coal royalties ($0.27 per ton).
Other operating income. The following table summarizes
our other operating income for the year ended December 31,
2004 and compares that information to the comparable information
for the year ended December 31, 2003:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
Increase (Decrease) | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands) | |
Income from equity investments
|
|
$ |
10,828 |
|
|
$ |
34,390 |
|
|
$ |
(23,562 |
) |
|
|
(68.5 |
)% |
Gain on sale of investment in Natural Resource Partners
L.P.
|
|
|
91,268 |
|
|
|
42,743 |
|
|
|
48,525 |
|
|
|
113.5 |
% |
Other operating income
|
|
|
67,483 |
|
|
|
45,226 |
|
|
|
22,257 |
|
|
|
49.2 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
169,579 |
|
|
$ |
122,359 |
|
|
$ |
47,220 |
|
|
|
38.6 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from equity investments. Income from equity
investments for 2004 consisted of $8.4 million from our
investment in Canyon Fuel and $2.4 million from our
investment in Natural Resource Partners L.P. prior to the sale
of those limited partnership units in March 2004. For 2003,
income from equity investments consisted of $19.7 million
of income from our investment in Canyon Fuel and
$14.7 million from our investment in Natural Resource
Partners L.P. The decline in income from our investment in
Canyon Fuel results from the consolidation of Canyon Fuel into
our financial statements subsequent to the July 31, 2004
purchase date, lower production and sales levels at Canyon Fuel
prior to the acquisition and additional costs related to idling
the Skyline Mine, including the severance costs noted above.
You should see Items Affecting Comparability of
Reported Results for more information about the gains on
the sale of our Powder River Basin assets, Central Appalachian
operations and our investment in Natural Resource Partners L.P.
Other operating income. The increase in other operating
income is primarily due to the recognition in 2004 of
$13.9 million of previously-deferred gains from our sales
of limited partnership units in Natural Resource Partners L.P.
in 2003 and 2004. These deferred gains are being recognized over
the terms of our leases with Natural Resource Partners L.P. The
increase is also due to gains recognized on land sales of
$6.7 million in 2004 compared to $3.8 million in 2003.
Net interest expense. The following table summarizes our
net interest expense for the year ended December 31, 2004
and compares that information to the comparable information for
the year ended December 31, 2003:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (Decrease) | |
|
|
Year Ended December 31, | |
|
in Net Income | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands) | |
Interest expense
|
|
$ |
(62,634 |
) |
|
$ |
(50,133 |
) |
|
$ |
(12,501 |
) |
|
|
(24.9 |
)% |
Interest income
|
|
|
6,130 |
|
|
|
2,636 |
|
|
|
3,494 |
|
|
|
132.5 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(56,504 |
) |
|
$ |
(47,497 |
) |
|
$ |
(9,007 |
) |
|
|
(19.0 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
II-15
The increase in interest expense results from a higher average
interest rate in the first six months of 2004 as compared to the
same period in 2003 as well as a higher amount of average
borrowings from August through December 2004 as compared to the
prior year. In 2004, our outstanding borrowings consisted
primarily of fixed rate borrowings, while borrowings in the
first half of 2003 were primarily variable rate borrowings.
Short-term interest rates in 2003 were lower than the fixed rate
borrowing that made up the majority of average debt balances in
2004.
The increase in interest income is partly due to interest on the
federal income tax refunds discussed above. The remaining
increase results primarily from interest on short-term
investments.
Other non-operating income and expense. The following
table summarizes our other non-operating income and expense for
the year ended December 31, 2004 and compares that
information to the comparable information for the year ended
December 31, 2003:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
Increase (Decrease) | |
|
|
December 31, | |
|
in Net Income | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands) | |
Expenses resulting from early debt extinguishment and
termination of hedge accounting for interest rate swaps
|
|
$ |
(9,010 |
) |
|
$ |
(8,955 |
) |
|
$ |
(55 |
) |
|
|
(0.6 |
)% |
Other non-operating income
|
|
|
1,044 |
|
|
|
13,211 |
|
|
|
(12,167 |
) |
|
|
(92.1 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(7,966 |
) |
|
$ |
4,256 |
|
|
$ |
(12,222 |
) |
|
|
(287.2 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts reported as non-operating consist of income or expense
resulting from our financing activities other than interest. As
described above, we recorded expenses of $8.3 million for
the year ended December 31, 2004 and $4.3 million for
the year ended December 31, 2003 related to the termination
of hedge accounting and resulting amortization of amounts that
had previously been deferred. Additionally, we incurred expenses
of $0.7 million for the year ended December 31, 2004
and $4.7 million for the year ended December 31, 2003
related to early debt extinguishment costs.
Other non-operating income in 2003 was primarily from
mark-to-market
adjustments on swaps as described above. During 2003, we
terminated these positions or entered into offsetting positions.
Income taxes. The following table summarizes our income
tax benefit for the year ended December 31, 2004 and
compares that information to the comparable information for the
year ended December 31, 2003:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended | |
|
|
|
|
December 31, | |
|
Increase (Decrease) | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
$ | |
|
% | |
|
|
| |
|
| |
|
| |
|
| |
|
|
|
|
(Amounts in thousands) | |
|
|
Income tax benefit
|
|
$ |
130 |
|
|
$ |
23,210 |
|
|
$ |
(23,080 |
) |
|
|
(99.4 |
)% |
Our effective tax rate is sensitive to changes in estimates of
annual profitability and percentage depletion. The income tax
benefit recorded in 2004 is due primarily to a $7.1 million
benefit due to favorable tax settlements and a $9.7 million
reduction in income tax reserves associated with the completion
of the 1999 through 2002 federal income tax audits. The change
is also the result of the tax benefit from percentage depletion
offset by the tax impact from the sales of limited partnership
units in Natural Resource Partners L.P. throughout 2004.
II-16
Liquidity and Capital Resources
Our primary sources of cash include sales of our coal production
to customers, sales of assets and debt and equity offerings
related to significant transactions. Excluding any significant
mineral reserve acquisitions, we generally satisfy our working
capital requirements and fund capital expenditures and
debt-service obligations with cash generated from operations.
Our ability to satisfy debt service obligations, to fund planned
capital expenditures, to make acquisitions and to pay dividends
will depend upon our future operating performance, which will be
affected by prevailing economic conditions in the coal industry
and financial, business and other factors, some of which are
beyond our control. We had no loans outstanding under our
revolving credit agreement as of December 31, 2005.
The following is a summary of cash provided by or used in each
of the indicated types of activities during the past three years:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
|
(Amounts in thousands) | |
Cash provided by (used in):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating activities
|
|
$ |
254,607 |
|
|
$ |
148,728 |
|
|
$ |
162,361 |
|
|
Investing activities
|
|
|
(291,543 |
) |
|
|
(597,294 |
) |
|
|
6,832 |
|
|
Financing activities
|
|
|
(25,730 |
) |
|
|
517,192 |
|
|
|
75,791 |
|
Cash provided by operating activities increased during 2005
compared to 2004 primarily as a result of improved performance
at our operations in addition to a decreased investment in
working capital. While trade accounts receivable and inventory
represented the largest use of funds, increasing by
$86.8 million in 2005 compared to an increase of
$44.0 million in 2004, those increases were offset by an
increase in accounts payable and accrued expenses of more than
$108.5 million in 2005 compared to a decrease of
$6.8 million in 2004. In addition, we received
$14.7 million during the second quarter of 2005 related to
payment of receivables for settled audit years from the Internal
Revenue Service.
Cash provided by operating activities declined in 2004 as
compared to 2003 primarily as a result of increased investment
in working capital. Trade accounts receivable represented the
largest use of funds, increasing by more than $31.5 million
(net of amounts acquired in business combinations) in 2004. The
increase in trade accounts receivables in 2004 resulted from
higher sales levels during the period, as revenues increased
approximately 33% in 2004 as compared to 2003. Additionally,
inventory increased by more than $12.0 million (net of
amounts acquired in business combinations) in 2004. Continued
rail difficulties resulted in missed shipments and caused the
increase in inventory in 2004.
Cash used in investing activities in 2005 was
$305.8 million lower than in 2004, due to acquisitions in
July 2004 of the 35% of the Canyon Fuel common stock not
previously owned by us and the North Rochelle operations from
Triton in August 2004, offset by partially higher capital
expenditures and payments to affiliates and to purchase equity
investments of $23.3 million in 2005. Offsetting uses of
cash were proceeds from the sales of land and equipment were
$117.0 million, including $84.6 million related to the
sale of the Powder River Basin assets discussed in Results
of Operations, compared to $7.4 million in 2004. In
2004, proceeds of $111.4 million were received from the
sale of limited partnership units in Natural Resource Partners
L.P.
II-17
Capital expenditures of $357.1 million in 2005 increased
$64.5 million, fueled by increases in capital spending at
the Central Appalachia operations of approximately
$150.1 million, offset by a decrease in payments made on a
federal coal lease known as Little Thunder discussed below. The
increase in Central Appalachia operations includes the
development and construction of the Mountain Laurel mining
complex, where expenditures of $88.3 million in 2005
represented an increase of approximately $83.0 million over
2004. We financed the Canyon Fuel acquisition with a
$22.0 million five-year note and approximately
$90.0 million of cash on hand. We financed the Triton
acquisition with borrowings under the revolving credit facility
of $22.0 million, a term loan in the amount of
$100.0 million, and with cash on hand.
Cash provided by investing activities in 2003 reflects the
receipt of $115.0 million from the sale of the subordinated
units and general partner interest of Natural Resource Partners
L.P. and the receipt of $52.5 million from the buyout of a
coal supply contract with above-market pricing. These
non-recurring cash inflows offset our capital expenditures and
advance royalty payments which totaled $165.0 million.
Capital expenditures are made to improve and replace existing
mining equipment, expand existing mines, develop new mines and
improve the overall efficiency of mining operations. We
anticipate that capital expenditures during 2006 will range from
$525 to $575 million. This estimate includes capital
expenditures related to development work at certain of our
mining operations, including the Mountain Laurel complex in West
Virginia and the North Lease mine in Utah formerly known as
Skyline and our second $122.2 million installment for the
Little Thunder coal lease. Also, this estimate assumes no other
acquisitions, significant expansions of our existing mining
operations or additions to our reserve base. We anticipate that
we will fund these capital expenditures with available cash,
existing credit facilities and cash generated from operations.
On September 22, 2004, the Bureau of Land Management
accepted our bid of $611.0 million for a
5,084-acre federal coal
lease known as Little Thunder, which is adjacent to our Black
Thunder mine in the Powder River Basin. According to the BLM,
the lease contains approximately 719.0 million mineable
tons of compliance coal. We paid the first of five annual
payments at the time of the bid. We will make the remaining four
annual lease payments in fiscal years 2006 through 2009.
Cash used in financing activities during 2005 consists primarily
of net payments on our revolving credit facility of
$25.0 million, net payments on our long-term debt of
$2.4 million and dividend payments of $27.6 million,
offset partially by $31.9 million in proceeds from the
issuance of common stock under our employee stock incentive
plan. Cash provided by financing activities in 2004 consists
primarily of proceeds from the issuance of senior notes of
$261.9 million and proceeds from the issuance of common
stock through a public offering of $230.5 million described
below. Additionally, financing activities in 2004 also include
net borrowings under our revolving credit facility of
$25.0 million, proceeds of $37.0 million from the
issuance of common stock under our employee stock incentive plan
and dividend payments of $24.0 million. Cash provided by
financing activities in 2003 reflects the proceeds from the
issuance of the Arch Western Finance senior notes (which were
used to retire Arch Westerns existing bank debt) and the
proceeds from the sale of preferred stock described below.
On January 31, 2003, we completed a public offering of
2,875,000 shares of 5% Perpetual Cumulative Convertible
Preferred Stock. The net proceeds from the offering of
approximately $139.0 million were used to reduce
indebtedness under our revolving credit facility and for working
capital and general corporate purposes, including potential
acquisitions.
II-18
On June 25, 2003, Arch Western Finance, LLC, a subsidiary
of Arch Western, completed the offering of $700 million of
63/4% senior
notes due 2013. We used the proceeds of the offering primarily
to repay Arch Westerns existing term loans. Interest
on the senior notes is payable on January 1 and July 1 each
year commencing January 1, 2004. The senior notes are
guaranteed by Arch Western and certain of
Arch Westerns subsidiaries and are secured by a
security interest in promissory notes we issued to Arch Western
evidencing cash loaned to us by Arch Western. The terms of the
senior notes contain restrictive covenants that limit Arch
Westerns ability to, among other things, incur additional
debt, sell or transfer assets, and make investments.
On October 22, 2004, two subsidiaries of Arch Western, as
co-obligors, issued $250 million of
63/4% senior
notes due 2013 at a price of 104.75% of par. The net proceeds of
the offering were used to repay and retire the outstanding
indebtedness under Arch Westerns $100.0 million term
loan maturing in 2007, to repay indebtedness under our revolving
credit facility and for general corporate purposes.
On October 28, 2004, we completed a public offering of
7,187,500 shares of our common stock, including the
underwriters full over-allotment option, at a price of
$33.85 per share. We used the net proceeds of the offering,
totaling $230.5 million after the underwriters
discount and expenses, to repay borrowings under our revolving
credit facility incurred to finance our acquisition of Triton
Coal Company and the first annual payment for the Little Thunder
federal coal lease. We intend to use the remaining proceeds for
general corporate purposes, including the development of the
Mountain Laurel longwall mine in Central Appalachia.
We filed a shelf registration statement on
Form S-3 with the
Securities and Exchange Commission on November 24, 2004
that allows us to offer and sell from time to time unsecured
debt securities consisting of notes, debentures, and other debt
securities, common stock, preferred stock, warrants, and/or
units totaling a maximum of $1.0 billion. Related proceeds
could be used for general corporate purposes including repayment
of other debt, capital expenditures, possible acquisitions and
any other purposes that may be stated in any prospectus
supplement.
We believe that cash generated from operations and our borrowing
capacity will be sufficient to meet working capital
requirements, anticipated capital expenditures and scheduled
debt payments for at least the next several years.
On December 22, 2004, we entered into a $700.0 million
revolving credit facility that matures on December 22,
2009. The rate of interest on borrowings under the credit
facility is a floating rate based on LIBOR. The credit facility
is secured by substantially all of our assets as well as our
ownership interests in substantially all of our subsidiaries,
except our ownership interests in Arch Western and its
subsidiaries. The credit facility replaced our existing
$350.0 million revolving credit facility. At
December 31, 2005, we had $96.5 million in letters of
credit outstanding which, when combined with no outstanding
borrowings under the revolver, resulted in $603.5 million
of unused borrowings under the revolver. At December 31,
2005, financial covenant requirements do not restrict the amount
of unused capacity available to us for borrowing and letters of
credit.
Financial covenants contained in our revolving credit facility
consist of a maximum leverage ratio, a maximum senior secured
leverage ratio and a minimum interest coverage ratio. The
leverage ratio requires that we not permit the ratio of total
net debt (as defined in the facility) at the end of any calendar
quarter to EBITDA (as defined in the facility) for the four
quarters then ended to exceed a specified amount. The interest
coverage ratio requires that we not permit the ratio of EBITDA
(as defined) at the end of any calendar quarter
II-19
to interest expense for the four quarters then ended to be less
than a specified amount. The senior secured leverage ratio
requires that we not permit the ratio of total net senior
secured debt (as defined) at the end of any calendar quarter to
EBITDA (as defined) for the four quarters then ended to exceed a
specified amount. We were in compliance with all financial
covenants at December 31, 2005.
At December 31, 2005, debt amounted to $982.4 million,
or 45% of capital employed, compared to $1,011.1 million,
or 48% of capital employed at December 31, 2004. Based on
the level of consolidated indebtedness and prevailing interest
rates at December 31, 2005, debt service obligations, which
include the current maturities of debt and interest expense for
2006, are estimated to be $85.8 million.
We periodically establish uncommitted lines of credit with
banks. These agreements generally provide for short-term
borrowings at market rates. At December 31, 2005, there
were $20 million of such agreements in effect, of which
none were outstanding.
On February 10, 2006, we established a $100 million
receivables securitization program which expires on
February 3, 2011. Pursuant to the program, we may sell, up
to $100 million of eligible trade receivables, which have
been contributed to our wholly-owned, bankruptcy-remote
subsidiary, to a multi-seller, asset-backed commercial paper
conduit, on a revolving basis and without recourse.
Under the terms of the program, eligible trade receivables
consist of trade receivables generated by our operating
subsidiaries. Although the participants in the program bear the
risk of non-payment of purchased receivables, we have agreed to
indemnify the participants with respect to various matters, and
we may be required to repurchase receivables which do not comply
with the requirements of the program. The participants under the
program will be entitled to receive payments reflecting a
specified discount on amounts funded under the program,
including drawings under letters of credit, calculated on the
basis of the base rate or commercial paper rate, as applicable.
We will pay facility fees, program fees and letter of credit
fees (based on amounts of outstanding letters of credit) at
rates that vary with our debt ratings.
Under the program, we are subject to certain affirmative,
negative and financial covenants customary for financings of
this type, including restrictions related to, among other
things, liens, payments, merger or consolidation and amendments
to the agreements underlying the receivables pool. The
administrator may terminate the program upon the occurrence of
certain events that are customary for facilities of this type
(with customary grace periods, if applicable), including, among
other things, breaches of covenants, inaccuracies of
representations and warranties, bankruptcy and insolvency
events, changes in the rate of default or delinquency of the
receivables above specified levels, a change of control and
material judgments. A termination event would permit the
administrator to terminate the program and enforce any and all
rights, subject to cure provisions, where, applicable.
Additionally, the program contains cross-default provisions,
which would allow the administrator to terminate the program in
the event of non-payment of other material indebtedness when
due, and any other event which results in the acceleration of
the maturity of material indebtedness.
II-20
Quantitative and Qualitative Disclosures About Market Risk
We are exposed to market risk associated with interest rates due
to our existing level of indebtedness. At December 31,
2005, substantially all of our outstanding debt bore interest at
fixed rates.
We are exposed to price risk related to the value of sulfur
dioxide emission allowances that are a component of the quality
adjustment provisions in many of our coal supply contracts. We
have purchased put options and entered into swap contracts to
reduce volatility in the price of sulfur dioxide emission
allowances. These contracts serve to protect us from any
possible downturn in the price of sulfur dioxide emission
allowances. The put option agreements grant us the right to sell
a certain quantity of sulfur dioxide emission allowances at a
specified price on a specified date. The swap agreements
essentially fix the price we receive for sulfur dioxide emission
allowances by allowing us to receive a fixed sulfur dioxide
allowance price and pay a floating sulfur dioxide allowance
price.
We are also exposed to the risk of fluctuations in cash flows
related to our purchase of diesel fuel. We enter into forward
physical purchase contracts and heating oil swaps and options to
reduce volatility in the price of diesel fuel for our
operations. The swap agreements essentially fix the price paid
for diesel fuel by requiring us to pay a fixed heating oil price
and receive a floating heating oil price. The call options
protect against increases in diesel fuel by granting us the
right to participate in increases in heating oil prices. The
changes in the floating heating oil price highly correlate to
changes in diesel fuel prices. Accordingly, the derivatives
qualify for hedge accounting and the asset of $8.7 million
representing the fair value of the derivatives is recorded
through other comprehensive income.
In the past, we have utilized interest rate swap agreements to
modify the interest characteristics of our outstanding debt,
including amounts due under the Arch Western term loans. The
swap agreements essentially convert variable-rate debt to
fixed-rate debt. These agreements required the exchange of
amounts based on variable interest rates for amounts based on
fixed interest rates over the life of the agreement. We
terminated these swaps in the fourth quarter of 2005.
The discussion below presents the sensitivity of the market
value of our financial instruments to selected changes in market
rates and prices. The range of changes reflects our view of
changes that are reasonably possible over a one-year period.
Market values are the present value of projected future cash
flows based on the market rates and prices chosen. The major
accounting policies for these instruments are described in
Note 1 to our consolidated financial statements.
With respect to our sulfur dioxide emission allowance put option
and swap positions, as well as our heating oil swap positions, a
change in price of the underlying products impacts our net
financial instrument position. At December 31, 2005, a $100
decrease in the price of sulfur dioxide emission allowances
would result in a $1.3 million increase in the fair value
of the financial position of our sulfur dioxide emission
allowance put option and swap agreements. At December 31,
2005, a $0.05 per gallon increase in the price of heating
oil would result in a $1.6 million increase in the fair
value of the financial position of our heating oil swap
agreements.
II-21
Contractual Obligations
The following is a summary of our significant contractual
obligations as of December 31, 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Payments Due by Period | |
|
|
| |
|
|
2006 | |
|
2007-2008 | |
|
2009-2010 | |
|
After 2010 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Amounts in thousands) | |
Long-term debt, including related interest
|
|
$ |
10,649 |
|
|
$ |
7,277 |
|
|
$ |
4,347 |
|
|
$ |
960,246 |
|
Operating leases
|
|
|
24,089 |
|
|
|
43,402 |
|
|
|
30,078 |
|
|
|
42,078 |
|
Royalty leases
|
|
|
148,590 |
|
|
|
171,135 |
|
|
|
168,927 |
|
|
|
44,742 |
|
Unconditional purchase obligations
|
|
|
582,664 |
|
|
|
83,525 |
|
|
|
113 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total contractual obligations
|
|
$ |
765,992 |
|
|
$ |
305,339 |
|
|
$ |
203,465 |
|
|
$ |
1,047,066 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Royalty leases represent non-cancelable royalty lease agreements
as well as federal lease bonus payments due under the Little
Thunder lease. Remaining payments due under the Little Thunder
lease will be paid in four equal annual installments of
$122.2 million in fiscal years 2006 through 2009.
Unconditional purchase obligations represent amounts committed
for purchases of materials and supplies, payments for services,
purchased coal, and capital expenditures.
We currently anticipate making contributions of approximately
$21.0 million to the pension plan in 2006.
We believe that our on-hand cash balance, cash generated from
operations, and borrowing capacity under our revolving credit
facility and other debt facilities will be sufficient to meet
these obligations and our requirements for working capital and
capital expenditures.
Off-Balance Sheet Arrangements
In the normal course of business, we are a party to certain
off-balance sheet arrangements. These arrangements include
guarantees, indemnifications, financial instruments with
off-balance sheet risk, such as bank letters of credit and
performance or surety bonds. Liabilities related to these
arrangements are not reflected in our consolidated balance
sheets, and we do not expect any material adverse effects on our
financial condition, results of operations or cash flows to
result from these off-balance sheet arrangements.
We use a combination of surety bonds, corporate guarantees (i.e.
self bonds) and letters of credit to secure our financial
obligations for reclamation, workers compensation,
postretirement benefits, coal lease obligations and other
obligations as follows as of December 31, 2005 (dollars in
millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Workers | |
|
Retiree | |
|
|
|
|
|
|
Reclamation | |
|
Lease | |
|
Compensation | |
|
Healthcare | |
|
|
|
|
|
|
Obligations | |
|
Obligations | |
|
Obligations | |
|
Obligations | |
|
Other | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Self bonding
|
|
$ |
229.9 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
229.9 |
|
Surety bonds
|
|
|
238.7 |
|
|
|
33.9 |
|
|
|
14.7 |
|
|
|
|
|
|
|
136.2 |
|
|
|
423.5 |
|
Letters of credit
|
|
|
11.3 |
|
|
|
|
|
|
|
45.1 |
|
|
|
27.5 |
|
|
|
13.8 |
|
|
|
97.7 |
|
In accordance with the purchase and sale agreement with Magnum
Coal, we have agreed to continue to provide surety bonds and
letters of credit for reclamation and workers compensation
obligations of Magnum related to the properties sold by us to
them in order to facilitate an orderly transition. The purchase
and sale agreement requires Magnum to reimburse us for costs
related to the surety bonds and letters of credit and to
II-22
use commercially reasonable efforts after closing to replace the
obligations. If the surety bonds and letters of credit related
to the reclamation obligations are not replaced by Magnum within
two years of closing of the transaction, then Magnum will post a
letter of credit in favor of us in the amounts of the
obligations. If letter of credit related to the workers
compensation obligation is not replaced within 360 days
following the closing of the transaction, Magnum shall post a
letter of credit in favor of us in the amounts of the
obligation. Of the surety bonds related to reclamation
obligations, $92.8 million relate to properties sold to
Magnum while $10.5 million of letters of credit related to
the retiree healthcare obligation relates to the properties sold
to Magnum.
In addition, we have agreed to guarantee the performance of
Magnum with respect to three coal sales contracts and several
property leases we sold to Magnum. If Magnum is unable to
perform with respect to the coal sales contracts, we would be
required to purchase coal on the open market or supply the
contract from our existing operations. If we purchased all of
the coal for these contracts at todays market prices, we
would incur a loss of approximately $654.0 million related
to the contracts. If Magnum is unable to perform with respect to
the property leases, we would be responsible for future minimum
royalty payments of approximately $12.4 million. We believe
it is remote we would be liable for any obligation related to
these guarantees.
In connection with our June 1, 1998 acquisition of Atlantic
Richfield Companys coal operations, we entered into an
agreement under which we agreed to indemnify Atlantic Richfield
against specified tax liabilities in the event that these
liabilities arise prior to June 1, 2013 as a result of
certain actions taken, including the sale or other disposition
of certain properties of Arch Western, the repurchase of certain
equity interests in Arch Western by Arch Western, or the
reduction under certain circumstances of indebtedness incurred
by Arch Western in connection with the acquisition. Atlantic
Richfield was acquired by BP p.l.c. in 2000. If such
indemnification obligation were to arise, it could potentially
have a material adverse effect on our business, results of
operations and financial condition.
In addition, tax reporting applied to this transaction by the
other member of Arch Western is under review by the IRS. We do
not believe it is probable that we will be impacted by the
outcome of this review. If the outcome of this review results in
adjustments, we may be required to adjust our deferred income
taxes associated with our investment in Arch Western. Given the
uncertainty of an adverse outcome impacting our deferred income
tax position as well as offsetting tax positions we may be able
to take, we are not able to determine a range of the potential
outcomes related to this issue. Any change that impacts us
related to the IRS review of the other member of this
transaction potentially could have a material adverse impact on
our financial statements.
You should also see Note 20 to our consolidated financial
statements for more information about our guarantee and
indemnification obligations.
Contingencies
Reclamation. The Federal Surface Mining Control and
Reclamation Act of 1977 and similar state statutes require that
mine property be restored in accordance with specified standards
and an approved reclamation plan. We accrue for the costs of
reclamation in accordance with the provisions of Statement of
Financial Accounting Standards No. 143, Accounting
for Asset Retirement Obligations, which we refer to as
FAS 143, adopted as of January 1, 2003. These costs
relate to reclaiming the pit and support acreage at surface mines
II-23
and sealing portals at deep mines. Other costs of reclamation
common to surface and underground mining are related to
reclaiming refuse and slurry ponds, eliminating sedimentation
and drainage control structures, and dismantling or demolishing
equipment or buildings used in mining operations. The
establishment of the asset retirement obligation liability is
based upon permit requirements and requires various estimates
and assumptions, principally associated with costs and
productivities.
We review our entire environmental liability periodically and
make necessary adjustments, including permit changes and
revisions to costs and productivities to reflect current
experience. Our management believes it is making adequate
provisions for all expected reclamation and other associated
costs.
Permit Litigation Matters. A group of local and national
environmental organizations filed suit against the
U.S. Army Corps of Engineers in the U.S. District
Court in Huntington, West Virginia on October 23, 2003. In
its complaint, Ohio River Valley Environmental Coalition,
et al v. Bulen, et al, the plaintiffs allege
that the Corps has violated its statutory duties arising under
the Clean Water Act, the Administrative Procedure Act and the
National Environmental Policy Act in issuing the Nationwide 21
general permit. The plaintiffs allege that the procedural
requirements of the three federal statutes identified in their
complaint have been violated, and that the Corps may not utilize
the mechanism of a nationwide permit to authorize valley fills.
If the plaintiffs prevail in this litigation, it may delay our
receipt of these permits.
On July 8, 2004, the District Court entered a final order
enjoining the Corps from authorizing new valley fills using the
mechanism of its nationwide permit. The District Court modified
its earlier decision on August 13, 2004, when it directed
the Corps to suspend all permits for fills that had not
commenced construction as of July 8, 2004.
Three permits issued at two of our operating subsidiaries were
affected by the Courts order. Although the two operating
subsidiaries were prohibited from constructing the fills
previously authorized, the Courts order did allow them to
permit the fill construction using the mechanism of an
individual section 404 Clean Water Act permit. We do not
believe that obtaining an individual permit will adversely
impact either of the operating subsidiaries.
The Corps and five intervening trade associations, three of
which we are a member, filed an appeal with the U.S. Court
of Appeals for the Fourth Circuit in this matter on
September 16, 2004. The matter was briefed and argued
before the Fourth Circuit on September 19, 2005. On
November 23, 2005, the Fourth Circuit reversed the District
Courts decision but remanded the case for decision on the
Clean Water Act, the Administrative Procedure Act and the
National Environmental Policy Act claims not addressed by the
District Court in its initial decision. The plaintiffs filed a
petition for rehearing by the Fourth Circuit. On
February 15, 2006, the Fourth Circuit rejected the
plantiffs request for rehearing. The Fourth Circuits
ruling technically re-instates its nationwide permit in the
Southern District of West Virginia.
While the outcome of this litigation is subject to
uncertainties, based on our preliminary evaluation of the issues
and the potential impact on us, we believe this matter will be
resolved without a material adverse effect on our financial
condition or results of operations or liquidity.
West Virginia Flooding Litigation. We and three of our
subsidiaries have been served, among others, in seventeen
separate complaints filed and served in Wyoming, McDowell,
Fayette, Kanawha, Raleigh, Boone and Mercer Counties, West
Virginia. These cases collectively include approximately 3,100
plaintiffs who are seeking
II-24
to recover from more than 180 defendants for property damage and
personal injuries arising out of flooding that occurred in
southern West Virginia on or about July 8, 2001. The
plaintiffs have sued coal, timber, oil and gas, and land
companies under the theory that mining, construction of haul
roads and removal of timber caused natural surface waters to be
diverted in an unnatural way, thereby causing damage to the
plaintiffs. The West Virginia Supreme Court has ruled that these
cases, along with thirty-seven other flood damages cases not
involving our subsidiaries, be handled pursuant to the
Courts Mass Litigation rules. As a result of this ruling,
the cases have been transferred to the Circuit Court of Raleigh
County in West Virginia to be handled by a panel consisting of
three circuit court judges, which certified certain legal issues
back to the West Virginia Supreme Court. The West Virginia
Supreme Court responded to the questions certified, and
discovery is underway. Trials, by watershed, are expected to
begin this year and will proceed in phases.
While the outcome of this litigation is subject to
uncertainties, based on our preliminary evaluation of the issues
and the potential impact on us, we believe this matter will be
resolved without a material adverse effect on our financial
condition or results of operations or liquidity.
Ark Land Company v. Crown Industries. In response to
a declaratory judgment action filed by Ark Land Company, a
subsidiary of ours, in Mingo County, West Virginia, against
Crown Industries involving the interpretation of a severance
deed under which Ark Land controls the coal and mining rights on
property in Mingo County, West Virginia, Crown Industries filed
a counterclaim against Ark Land and a third party complaint
against us and two of our other subsidiaries seeking damages for
trespass, nuisance and property damage arising out of the
exercise of rights under the severance deed on the property by
our subsidiaries. The defendant alleged that our subsidiaries
had insufficient rights to haul certain foreign coals across the
property without payment of certain wheelage or other fees to
the defendant. In addition, the defendant alleged that we and
our subsidiaries violated West Virginias Standards for
Management of Waste Oil and the West Virginia Surface Coal
Mining and Reclamation Act. This case went to trial on
October 4, 2005. Crown Industries counterclaim
against Ark Land was dismissed along with its cross claim
against one of our subsidiaries and its claims for trespass,
nuisance and wheelage. On October 12, 2005, the jury
entered a verdict in favor of Crown Industries on its remaining
claims, assessing damages against us and our subsidiary in the
amount of $2.5 million. The jury found in our favor on our
indemnity claim against our subsidiarys contractor, and
awarded us $1.25 million on that claim. Crown Industries
also was awarded its reasonable attorneys fees, which had
not yet been determined. We have reached a settlement in
principle with Crown Industries.
Shonk Land Company v. Ark Land Company. Shonk Land
Company leases certain West Virginia real estate to our
subsidiary Ark Land Company in exchange for royalties on coal
mined from it. Shonk Land Company filed a lawsuit in the Circuit
Court for Kanawha County, West Virginia, claiming, among other
things, that Ark Land Company misrepresented certain facts
involving a lease amendment and that it miscalculated and
underpaid royalties under the lease. Shonk Land Company sought
damages of approximately $14.5 million. Ark Land disputed
its claims and filed a counterclaim for overpayment of royalties
in the approximate amount of $260,000. The court directed the
parties to arbitrate their dispute in accordance with the terms
of their lease. The arbitration began on October 31, 2005,
but the parties reached a settlement before the arbitrators
decided the case.
We are a party to numerous other claims and lawsuits and are
subject to numerous other contingencies with respect to various
matters. We provide for costs related to contingencies,
including environmental, legal
II-25
and indemnification matters, when a loss is probable and the
amount is reasonably determinable. After conferring with
counsel, it is the opinion of management that the ultimate
resolution of these claims, to the extent not previously
provided for, will not have a material adverse effect on our
consolidated financial condition, results of operations or
liquidity.
Critical Accounting Policies
We prepare our financial statements in accordance with
accounting principles that are generally accepted in the United
States. The preparation of these financial statements requires
management to make estimates and judgments that affect the
reported amounts of assets, liabilities, revenues and expenses
as well as the disclosure of contingent assets and liabilities.
Management bases its estimates and judgments on historical
experience and other factors that are believed to be reasonable
under the circumstances. Additionally, these estimates and
judgments are discussed with our Audit Committee on a periodic
basis. Actual results may differ from the estimates used under
different assumptions or conditions. Note 1 to our
consolidated financial statements provides a description of all
significant accounting policies. We believe that of these
significant accounting policies, the following may involve a
higher degree of judgment or complexity:
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Asset Retirement Obligations |
Our asset retirement obligations arise from the federal Surface
Mining Control and Reclamation Act of 1977 and similar state
statutes, which require that mine property be restored in
accordance with specified standards and an approved reclamation
plan. Significant reclamation activities include reclaiming
refuse and slurry ponds, reclaiming the pit and support acreage
at surface mines, and sealing portals at deep mines. We account
for the costs of our reclamation activities in accordance with
the provisions of FAS 143. We determine the future cash
flows necessary to satisfy our reclamation obligations on a
mine-by-mine basis based upon current permit requirements and
various estimates and assumptions, including estimates of
disturbed acreage, cost estimates, and assumptions regarding
productivity. We determine estimates of disturbed acreage based
on approved mining plans and related engineering data. We base
our cost estimates on historical internal or third-party costs
depending on how we expect to perform the work. We base
productivity assumptions on historical experience with the
equipment that we expect to utilize in the reclamation
activities. In accordance with the provisions of FAS 143,
we determine the fair value of our asset retirement obligations.
In order to determine fair value, we must also estimate a
discount rate and third-party margin. Each estimate is discussed
in further detail below:
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Discount rate FAS 143 requires that
asset retirement obligations be recorded at fair value. In
accordance with the provisions of FAS 143, we utilize
discounted cash flow techniques to estimate the fair value of
our obligations. We base our discount rate on the rates of
treasury bonds with maturities similar to expected mine lives,
adjusted for our credit standing. |
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Third-party margin FAS 143 requires the
measurement of an obligation to be based upon the amount a
third-party would demand to assume the obligation. Because we
plan to perform a significant amount of the reclamation
activities with internal resources, we add a third-party margin
to the estimated costs of these activities. We estimate this
margin based on our historical experience with contractors
performing certain types of reclamation activities. The
inclusion of this margin results in a recorded obligation that
exceeds our estimated cost to perform the reclamation activities
with internal resources. |
II-26
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If our cost estimates are accurate, we record the excess of the
recorded obligation over the cost incurred to perform the work
as a gain at the time that we complete the reclamation work. |
On at least an annual basis, we review our entire reclamation
liability and make necessary adjustments for permit changes as
granted by state authorities, additional costs resulting from
accelerated mine closures, and revisions to cost estimates and
productivity assumptions, to reflect current experience. At
December 31, 2005, we had recorded asset retirement
obligation liabilities of $177.4 million, including amounts
reported as current. While the precise amount of these future
costs cannot be determined with certainty, as of
December 31, 2005, we estimate that the aggregate
undiscounted cost of final mine closure is approximately
$385.2 million.
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Derivative Financial Instruments |
Derivative financial instruments are accounted for in accordance
with Statement of Financial Accounting Standards No. 133,
Accounting for Derivative Instruments and Hedging Activities,
which we refer to as FAS 133. FAS 133 requires all
derivative financial instruments to be reported on the balance
sheet at fair value. Changes in fair value are recognized either
in earnings or equity, depending on whether the transaction
qualifies for hedge accounting, and if so, the nature of the
underlying exposure being hedged and how effective the
derivatives are at offsetting price movements in the underlying
exposure.
We formally document all relationships between hedging
instruments and hedged items, as well as our risk management
objectives for undertaking various hedge transactions. We
evaluate the effectiveness of our hedging relationships both at
the hedge inception and on an ongoing basis. Any ineffectiveness
is recorded in the Consolidated Statements of Income.
We have non-contributory defined benefit pension plans covering
certain of our salaried and non-union hourly employees. Benefits
are generally based on the employees age and compensation.
We fund the plans in an amount not less than the minimum
statutory funding requirements nor more than the maximum amount
that can be deducted for federal income tax purposes. We
contributed $20.0 million in cash and stock to the plan
during the year ended December 31, 2005 and
$21.6 million during the year ended December 31, 2004.
We account for our defined benefit plans in accordance with
Statement of Financial Accounting Standards No. 87,
Employers Accounting for Pensions, which
requires amounts recognized in the financial statements to be
determined on an actuarial basis.
The calculation of our net periodic benefit costs (pension
expense) and benefit obligation (pension liability) associated
with our defined benefit pension plans requires the use of a
number of assumptions that we deem to be critical
accounting estimates. Changes in these assumptions can
result in different pension expense and liability amounts, and
actual experience can differ from the assumptions.
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The expected long-term rate of return on plan assets is an
assumption reflecting the average rate of earnings expected on
the funds invested or to be invested to provide for the benefits
included in the projected benefit obligation. We establish the
expected long-term rate of return at the beginning of each
fiscal year based upon historical returns and projected returns
on the underlying mix of invested assets. The pension
plans investment targets are 65% equity, 30% fixed income
securities and 5% cash. Investments are rebalanced on a periodic
basis to stay within these targeted guidelines. The long-term |
II-27
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rate of return assumption used to determine pension expense was
8.5% for each of the years ended December 31, 2005 and
2004. These long-term rate of return assumptions are less than
the plans actual
life-to-date returns.
Any difference between the actual experience and the assumed
experience is deferred as an unrecognized actuarial gain or loss
and amortized into the future. The impact of lowering the
expected long-term rate of return on plan assets from 8.5% to
8.0% for 2005 would have been an increase in expense of
approximately $0.9 million. |
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The discount rate represents our estimate of the interest rate
at which pension benefits could be effectively settled. Assumed
discount rates are used in the measurement of the projected,
accumulated and vested benefit obligations and the service and
interest cost components of the net periodic pension cost. In
estimating that rate, Statement No. 87 requires rates of
return on high quality, fixed income investments. We utilize a
bond portfolio model that includes bonds that are rated
AA or higher with maturities that match the expected
benefit payments under the plan. The discount rates used to
determine pension expense was 6.0% for 2005 and 6.5% for 2004.
The impact of lowering the discount rate from 6.0% to 5.5% in
2005 would have been an increase in expense of approximately
$1.7 million. |
The differences generated in changes in assumed discount rates
and returns on plan assets are amortized into earnings over a
five-year period.
For the measurement of our year-end pension obligation for 2005
(and pension expense for 2006), we decreased our long-term rate
of return assumption from 8.5% to 8.25% and changed our discount
rate to 5.8%.
We also currently provide certain postretirement medical/life
insurance coverage for eligible employees. Generally, covered
employees who terminate employment after meeting eligibility
requirements are eligible for postretirement coverage for
themselves and their dependents. The salaried employee
postretirement medical/life plans are contributory, with retiree
contributions adjusted periodically, and contain other
cost-sharing features such as deductibles and coinsurance. The
postretirement medical plan for retirees who were members of the
United Mine Workers of America is not contributory. Our current
funding policy is to fund the cost of all postretirement
medical/life insurance benefits as they are paid. We account for
our other postretirement benefits in accordance with Statement
of Financial Accounting Standards No. 106,
Employers Accounting for Postretirement Benefits
Other Than Pensions, which requires amounts recognized in
the financial statements to be determined on an actuarial basis.
The disposition of the Central Appalachia operations to Magnum
constituted a settlement of our postretirement benefit
obligation for which we recognized a loss of $59.2 million.
The only remaining participants in the postretirement benefit
plan have their benefits capped at current levels.
Various actuarial assumptions are required to determine the
amounts reported as obligations and costs related to the
postretirement benefit plan. These assumptions include the
discount rate and the future medical cost trend rate.
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The discount rate assumption reflects the rates available on
high-quality fixed-income debt instruments at year-end and is
calculated in the same manner as discussed above for the pension
plan. The discount rate used to calculate the postretirement
benefit expense was 6.0% for 2005 and 6.5% for 2004. Had |
II-28
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the discount rate been lowered from 6.0% to 5.5% in 2005, we
would have incurred additional expense of $1.7 million. |
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Future medical trend rate represents the rate at which medical
costs are expected to increase over the life of the plan. The
health care cost trend rate is determined based upon our
historical changes in health care costs as well as external data
regarding such costs. We have implemented many effective
programs that have resulted in actual increases in medical costs
to fall far below the double-digit increases experienced by most
companies in recent years. The postretirement expense in 2005
was based on an assumed medical inflationary rate of 8.0%,
trending down in half percent increments to 5%, which represents
the ultimate inflationary rate for the remainder of the plan
life. This assumption was based on our then current three-year
historical average of per capita increases in health care costs.
If we had utilized a medical trend rate that is 1% higher, we
would have incurred $4.0 million of additional expense in
2005. |
For the measurement of our year-end other postretirement
obligation for 2005 and postretirement expense for 2006, we
changed our discount rate to 5.8%. Because postretirement costs
for remaining participants are capped at current levels, future
changes in health care costs have no future effect on the plan
benefits.
We record deferred tax assets and liabilities using enacted tax
rates for the effect of temporary differences between the book
and tax bases of assets and liabilities. A valuation allowance
is recorded to reflect the amount of future tax benefits that
management believes are not likely to be realized. In
determining the appropriate valuation allowance, we take into
account the level of expected future taxable income and
available tax planning strategies. If future taxable income was
lower than expected or if expected tax planning strategies were
not available as anticipated, we may record additional valuation
allowance through income tax expense in the period such
determination was made.
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Accounting Standards Issued and Not Yet Adopted |
In November 2004, the Financial Accounting Standards Board
issued Statement of Financial Accounting Standards No. 151,
Inventory Costs, an amendment of ARB No. 43,
Chapter 4. This statement amends the guidance in ARB
No. 43, Chapter 4, Inventory Pricing, to
clarify the accounting for abnormal amounts of idle facility
expense, freight, handling costs, and wasted material
(spoilage). Provisions of this statement are effective for
fiscal years beginning after June 15, 2005. We do not
expect the adoption of this statement to have a material impact
on our financial statements.
In December 2004, the Financial Accounting Standards Board
issued Statement of Financial Accounting Standards No. 123
(revised 2004), Share-Based Payment, which we refer to as
FAS 123R. FAS 123R requires all public companies to
measure compensation cost in the income statement for all
share-based payments (including employee stock options) at fair
value for interim and annual periods. On April 14, 2005,
the Securities and Exchange Commission delayed the
implementation of FAS 123R from its original implementation
date by six months for most registrants, requiring all public
companies to adopt FAS 123R no later than the beginning of
the first fiscal year beginning after June 15, 2005. We
adopted FAS 123R on January 1, 2006 using the
modified-prospective method. Under this method, companies are
required to recognize compensation cost for share-based payments
to employees based on their grant-date fair value from
II-29
the beginning of the fiscal period in which the recognition
provisions are first applied. Measurement and recognition of
compensation cost for awards that were granted prior to, but not
vested as of, the date FAS 123R is adopted would be based
on the same estimate of the grant-date fair value and the same
recognition method used previously under FAS 123.
FAS 123R also requires the benefits of tax deductions in
excess of recognized compensation cost to be reported as a
financing cash flow, rather than as an operating cash flow as
required under current literature. This requirement will reduce
net operating cash flows and increase net financing cash flows
in periods after adoption. We do not expect the effect of the
adoption of FAS 123R to be significant.
On March 30, 2005, the Financial Accounting Standards Board
ratified the consensus reached by the Emerging Issues Task Force
on issue No. 04-6, Accounting for Stripping Costs in the
Mining Industry. This issue applies to stripping costs incurred
in the production phase of a mine for the removal of overburden
or waste materials for the purpose of obtaining access to coal
that will be extracted. Under the issue, stripping costs
incurred during the production phase of the mine are variable
production costs that are included in the cost of inventory
produced and extracted during the period the stripping costs are
incurred. Historically, we have associated stripping costs at
our surface mining operations with the cost of tons of coal
uncovered and have classified tons uncovered but not yet
extracted as coal inventory. The guidance in this issue is
effective for fiscal years beginning after December 15,
2005 for which the cumulative effect of adoption should be
recognized as an adjustment to the beginning balance of retained
earnings during the period. We adopted the change on
January 1, 2006 and, accordingly, recognized an adjustment
to the beginning balance of retained earnings of
$40.7 million.
II-30
FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
The consolidated financial statements of Arch Coal, Inc. and
subsidiaries and reports of independent registered public
accounting firm follow.
Index to Consolidated Financial Statements
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Reports of Independent Registered Public Accounting Firm
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II-32 |
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Managements Report on Internal Control over Financial
Reporting
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II-34 |
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Report of Management
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II-35 |
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Consolidated Statements of Income for the Years Ended
December 31, 2005, 2004 and 2003
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II-36 |
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Consolidated Balance Sheets at December 31, 2005 and 2004
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II-37 |
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Consolidated Statements of Stockholders Equity at
December 31, 2005, 2004 and 2003
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II-38 |
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Consolidated Statements of Cash Flows
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II-39 |
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Notes to Consolidated Financial Statements
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II-40 |
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Financial Statement Schedule
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II-81 |
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II-31
Report of Independent Registered Public Accounting Firm
The Board of Directors and Stockholders of Arch Coal, Inc.
We have audited managements assessment, included in the
accompanying Managements Report on Internal Control over
Financial Reporting, that Arch Coal, Inc. maintained effective
internal control over financial reporting as of
December 31, 2005, based on criteria established in
Internal Control Integrated Framework issued by the
Committee of Sponsoring Organizations of the Treadway Commission
(the COSO criteria). Arch Coal Inc.s management is
responsible for maintaining effective internal control over
financial reporting and for its assessment of the effectiveness
of internal control over financial reporting. Our responsibility
is to express an opinion on managements assessment and an
opinion on the effectiveness of the companys internal
control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control
over financial reporting was maintained in all material
respects. Our audit included obtaining an understanding of
internal control over financial reporting, evaluating
managements assessment, testing and evaluating the design
and operating effectiveness of internal control, and performing
such other procedures as we considered necessary in the
circumstances. We believe that our audit provides a reasonable
basis for our opinion.
A companys internal control over financial reporting is a
process designed to provide reasonable assurance regarding the
reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with
generally accepted accounting principles. A companys
internal control over financial reporting includes those
policies and procedures that (1) pertain to the maintenance
of records that, in reasonable detail, accurately and fairly
reflect the transactions and dispositions of the assets of the
company; (2) provide reasonable assurance that transactions
are recorded as necessary to permit preparation of financial
statements in accordance with generally accepted accounting
principles, and that receipts and expenditures of the company
are being made only in accordance with authorizations of
management and directors of the company; and (3) provide
reasonable assurance regarding prevention or timely detection of
unauthorized acquisition, use, or disposition of the
companys assets that could have a material effect on the
financial statements.
Because of its inherent limitations, internal control over
financial reporting may not prevent or detect misstatements.
Also, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree
of compliance with the policies or procedures may deteriorate.
In our opinion, managements assessment that Arch Coal,
Inc. maintained effective internal control over financial
reporting as of December 31, 2005, is fairly stated, in all
material respects, based on the COSO criteria. Also, in our
opinion Arch Coal, Inc. maintained, in all material respects,
effective internal control over financial reporting as of
December 31, 2005, based on the COSO criteria.
We also have audited, in accordance with the standards of the
Public Company Accounting Oversight Board (United States), the
consolidated balance sheets of Arch Coal, Inc. and subsidiaries
as of December 31, 2005 and 2004, and the related
consolidated statements of income, stockholders equity,
and cash flows for each of the three years in the period ended
December 31, 2005 of Arch Coal, Inc. and our report dated
March 1, 2006 expressed an unqualified opinion thereon.
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Ernst & Young LLP |
St. Louis, Missouri
March 1, 2006
II-32
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
The Board of Directors and Stockholders of Arch Coal, Inc.
We have audited the accompanying consolidated balance sheets of
Arch Coal, Inc. and subsidiaries as of December 31, 2005
and 2004, and the related consolidated statements of income,
stockholders equity, and cash flows for each of the three
years in the period ended December 31, 2005. These
financial statements are the responsibility of the
Companys management. Our responsibility is to express an
opinion on these financial statements based on our audits.
We conducted our audits in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are
free of material misstatement. An audit includes examining, on a
test basis, evidence supporting the amounts and disclosures in
the financial statements. An audit also includes assessing the
accounting principles used and significant estimates made by
management, as well as evaluating the overall financial
statement presentation. We believe that our audits provide a
reasonable basis for our opinion.
In our opinion, the financial statements referred to above
present fairly, in all material respects, the consolidated
financial position of Arch Coal, Inc. and subsidiaries at
December 31, 2005 and 2004, and the consolidated results of
their operations and their cash flows for each of the three
years in the period ended December 31, 2005, in conformity
with U.S. generally accepted accounting principles.
We also have audited, in accordance with the standards of the
Public Company Accounting Oversight Board (United States), the
effectiveness of Arch Coal, Inc.s internal control over
financial reporting as of December 31, 2005, based on
criteria established in Internal Control-Integrated Framework
issued by the Committee of Sponsoring Organizations of the
Treadway Commission and our report dated March 1, 2006
expressed an unqualified opinion thereon.
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Ernst & Young LLP |
St. Louis, Missouri
March 1, 2006
II-33
MANAGEMENTS REPORT ON INTERNAL CONTROL OVER FINANCIAL
REPORTING
Our management is responsible for establishing and maintaining
adequate internal control over financial reporting, as defined
in Exchange Act
Rules 13a-15(f).
Under the supervision and with the participation of our
management, including our principal executive officer and
principal financial officer, we conducted an evaluation of the
effectiveness of our internal control over financial reporting
based on the criteria set forth in Internal
Control Integrated Framework issued by the
Committee of Sponsoring Organizations of the Treadway
Commission. Based on our evaluation, our management concluded
that our internal control over financial reporting is effective
as of December 31, 2005.
Our managements assessment of the effectiveness of our
internal control over financial reporting as of
December 31, 2005 has been audited by Ernst &
Young LLP, an independent registered public accounting firm, as
stated in their report, which is included herein.
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Steven F. Leer
President and Chief
Executive Officer |
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Robert J. Messey
Senior Vice President and Chief
Financial Officer |
II-34
REPORT OF MANAGEMENT
The management of Arch Coal, Inc. is responsible for the
preparation of the consolidated financial statements and related
financial information in this annual report. The financial
statements are prepared in accordance with accounting principles
generally accepted in the United States and necessarily include
some amounts that are based on managements informed
estimates and judgments, with appropriate consideration given to
materiality.
The Company maintains a system of internal accounting controls
designed to provide reasonable assurance that financial records
are reliable for purposes of preparing financial statements and
that assets are properly accounted for and safeguarded. The
concept of reasonable assurance is based on the recognition that
the cost of a system of internal accounting controls should not
exceed the value of the benefits derived. The Company has a
professional staff of internal auditors who monitor compliance
with and assess the effectiveness of the system of internal
accounting controls.
The Audit Committee of the Board of Directors, composed of
directors who are free from relationships that may impair their
independence from Arch Coal, Inc., meets regularly with
management, the internal auditors, and the independent auditors
to discuss matters relating to financial reporting, internal
accounting control, and the nature, extent and results of the
audit effort. The independent auditors and internal auditors
have full and free access to the Audit Committee, with and
without management present.
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Steven F. Leer
President and Chief
Executive Officer |
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Robert J. Messey
Senior Vice President and Chief
Financial Officer |
II-35
CONSOLIDATED STATEMENTS OF INCOME
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Year Ended December 31, | |
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2005 | |
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2004 | |
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2003 | |
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(In thousands of dollars except per share | |
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data) | |
REVENUES
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Coal sales
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$ |
2,508,773 |
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$ |
1,907,168 |
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$ |
1,435,488 |
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COSTS AND EXPENSES
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|
Cost of coal sales
|
|
|
2,174,007 |
|
|
|
1,638,646 |
|
|
|
1,280,608 |
|
|
Depreciation, depletion and amortization
|
|
|
212,301 |
|
|
|
166,322 |
|
|
|
158,464 |
|
|
Selling, general and administrative expenses
|
|
|
91,568 |
|
|
|
57,975 |
|
|
|
60,159 |
|
|
Other expenses
|
|
|
80,983 |
|
|
|
35,758 |
|
|
|
18,245 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,558,859 |
|
|
|
1,898,701 |
|
|
|
1,517,476 |
|
|
|
|
|
|
|
|
|
|
|
OTHER OPERATING INCOME
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gain on sale of units of Natural Resource Partners, LP
|
|
|
|
|
|
|
91,268 |
|
|
|
42,743 |
|
|
Gain on sale of Powder River Basin assets
|
|
|
46,547 |
|
|
|
|
|
|
|
|
|
|
Gain on sale of Central Appalachian operations
|
|
|
7,528 |
|
|
|
|
|
|
|
|
|
|
Income from equity investments
|
|
|
|
|
|
|
10,828 |
|
|
|
34,390 |
|
|
Other operating income
|
|
|
73,868 |
|
|
|
67,483 |
|
|
|
45,226 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
127,943 |
|
|
|
169,579 |
|
|
|
122,359 |
|
|
|
|
|
|
|
|
|
|
|
Income from operations
|
|
|
77,857 |
|
|
|
178,046 |
|
|
|
40,371 |
|
|
|
|
|
|
|
|
|
|
|
Interest expense, net:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
|
|
(72,409 |
) |
|
|
(62,634 |
) |
|
|
(50,133 |
) |
|
Interest income
|
|
|
9,289 |
|
|
|
6,130 |
|
|
|
2,636 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(63,120 |
) |
|
|
(56,504 |
) |
|
|
(47,497 |
) |
|
|
|
|
|
|
|
|
|
|
Other non-operating income (expense):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expenses resulting from early debt extinguishment and
termination of hedge accounting for interest rate swaps
|
|
|
(7,740 |
) |
|
|
(9,010 |
) |
|
|
(8,955 |
) |
|
Other non-operating income (expense)
|
|
|
(3,524 |
) |
|
|
1,044 |
|
|
|
13,211 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(11,264 |
) |
|
|
(7,966 |
) |
|
|
4,256 |
|
Income (loss) before income taxes and cumulative effect of
accounting change
|
|
|
3,473 |
|
|
|
113,576 |
|
|
|
(2,870 |
) |
Benefit from income taxes
|
|
|
(34,650 |
) |
|
|
(130 |
) |
|
|
(23,210 |
) |
|
|
|
|
|
|
|
|
|
|
Income before cumulative effect of accounting change
|
|
|
38,123 |
|
|
|
113,706 |
|
|
|
20,340 |
|
Cumulative effect of accounting change, net of taxes
|
|
|
|
|
|
|
|
|
|
|
(3,654 |
) |
|
|
|
|
|
|
|
|
|
|
NET INCOME
|
|
$ |
38,123 |
|
|
$ |
113,706 |
|
|
$ |
16,686 |
|
Preferred stock dividends
|
|
|
(15,579 |
) |
|
|
(7,187 |
) |
|
|
(6,589 |
) |
|
|
|
|
|
|
|
|
|
|
Net income available to common shareholders
|
|
$ |
22,544 |
|
|
$ |
106,519 |
|
|
$ |
10,097 |
|
|
|
|
|
|
|
|
|
|
|
EARNINGS PER COMMON SHARE
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per common share before cumulative effect of
accounting change
|
|
$ |
0.35 |
|
|
$ |
1.91 |
|
|
$ |
0.26 |
|
Cumulative effect of accounting change
|
|
|
|
|
|
|
|
|
|
|
(0.07 |
) |
|
|
|
|
|
|
|
|
|
|
Basic earnings per common share
|
|
$ |
0.35 |
|
|
$ |
1.91 |
|
|
$ |
0.19 |
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings per common share before cumulative effect of
accounting change
|
|
$ |
0.35 |
|
|
$ |
1.78 |
|
|
$ |
0.26 |
|
Cumulative effect of accounting change
|
|
|
|
|
|
|
|
|
|
|
(0.07 |
) |
|
|
|
|
|
|
|
|
|
|
Diluted earnings per common share
|
|
$ |
0.35 |
|
|
$ |
1.78 |
|
|
$ |
0.19 |
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of the consolidated
financial statements.
II-36
CONSOLIDATED BALANCE SHEETS
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
|
(In thousands of dollars | |
|
|
except share data) | |
ASSETS |
Current assets
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
$ |
260,501 |
|
|
$ |
323,167 |
|
|
Trade accounts receivable
|
|
|
179,220 |
|
|
|
180,902 |
|
|
Other receivables
|
|
|
40,384 |
|
|
|
34,407 |
|
|
Inventories
|
|
|
130,720 |
|
|
|
119,893 |
|
|
Prepaid royalties
|
|
|
2,000 |
|
|
|
12,995 |
|
|
Deferred income taxes
|
|
|
88,461 |
|
|
|
33,933 |
|
|
Other
|
|
|
28,278 |
|
|
|
25,560 |
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
729,564 |
|
|
|
730,857 |
|
|
|
|
|
|
|
|
Property, plant and equipment
|
|
|
|
|
|
|
|
|
|
Coal lands and mineral rights
|
|
|
1,475,429 |
|
|
|
1,725,339 |
|
|
Plant and equipment
|
|
|
1,270,775 |
|
|
|
1,423,550 |
|
|
Deferred mine development
|
|
|
417,879 |
|
|
|
408,657 |
|
|
|
|
|
|
|
|
|
|
|
3,164,083 |
|
|
|
3,557,546 |
|
|
Less accumulated depreciation, depletion and amortization
|
|
|
(1,334,457 |
) |
|
|
(1,524,346 |
) |
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net
|
|
|
1,829,626 |
|
|
|
2,033,200 |
|
|
|
|
|
|
|
|
Other assets
|
|
|
|
|
|
|
|
|
|
Prepaid royalties
|
|
|
106,393 |
|
|
|
87,285 |
|
|
Goodwill
|
|
|
40,032 |
|
|
|
37,381 |
|
|
Deferred income taxes
|
|
|
223,856 |
|
|
|
241,226 |
|
|
Other
|
|
|
121,969 |
|
|
|
126,586 |
|
|
|
|
|
|
|
|
|
|
Total other assets
|
|
|
492,250 |
|
|
|
492,478 |
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
$ |
3,051,440 |
|
|
$ |
3,256,535 |
|
|
|
|
|
|
|
|
|
LIABILITIES AND STOCKHOLDERS EQUITY |
Current liabilities
|
|
|
|
|
|
|
|
|
|
Accounts payable
|
|
$ |
256,883 |
|
|
$ |
148,014 |
|
|
Accrued expenses
|
|
|
245,656 |
|
|
|
217,216 |
|
|
Current portion of debt
|
|
|
10,649 |
|
|
|
9,824 |
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
513,188 |
|
|
|
375,054 |
|
Long-term debt
|
|
|
971,755 |
|
|
|
1,001,323 |
|
Accrued postretirement benefits other than pension
|
|
|
41,326 |
|
|
|
380,424 |
|
Asset retirement obligations
|
|
|
166,728 |
|
|
|
179,965 |
|
Accrued workers compensation
|
|
|
53,803 |
|
|
|
82,446 |
|
Other noncurrent liabilities
|
|
|
120,399 |
|
|
|
157,497 |
|
|
|
|
|
|
|
|
|
|
Total liabilities
|
|
|
1,867,199 |
|
|
|
2,176,709 |
|
|
|
|
|
|
|
|
Stockholders equity
|
|
|
|
|
|
|
|
|
|
Preferred stock, $.01 par value, $50 liquidation
preference, authorized 10,000,000 shares, issued and
outstanding 150,508 and 2,875,000 shares, respectively
|
|
|
2 |
|
|
|
29 |
|
|
Common stock, $.01 par value, authorized
100,000,000 shares, issued 71,370,684 and
62,857,658 shares, respectively
|
|
|
719 |
|
|
|
631 |
|
|
Paid-in capital
|
|
|
1,367,470 |
|
|
|
1,280,513 |
|
|
Retained deficit
|
|
|
(164,181 |
) |
|
|
(166,273 |
) |
|
Unearned compensation
|
|
|
(9,947 |
) |
|
|
(1,830 |
) |
|
Less treasury stock, at cost, 84,200 and 357,200 shares,
respectively
|
|
|
(1,190 |
) |
|
|
(5,047 |
) |
|
Accumulated other comprehensive loss
|
|
|
(8,632 |
) |
|
|
(28,197 |
) |
|
|
|
|
|
|
|
|
|
Total stockholders equity
|
|
|
1,184,241 |
|
|
|
1,079,826 |
|
|
|
|
|
|
|
|
|
|
Total liabilities and stockholders equity
|
|
$ |
3,051,440 |
|
|
$ |
3,256,535 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of the consolidated
financial statements.
II-37
CONSOLIDATED STATEMENTS OF STOCKHOLDERS EQUITY
Three Years Ended December 31, 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated | |
|
|
|
|
|
|
|
|
|
|
Retained | |
|
|
|
Treasury | |
|
Other | |
|
|
|
|
Preferred | |
|
Common | |
|
Paid-In | |
|
Earnings | |
|
Unearned | |
|
Stock at | |
|
Comprehensive | |
|
|
|
|
Stock | |
|
Stock | |
|
Capital | |
|
(Deficit) | |
|
Compensation | |
|
Cost | |
|
Loss | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In thousands of dollars except share and per share data) | |
BALANCE AT JANUARY 1, 2003
|
|
$ |
|
|
|
$ |
527 |
|
|
$ |
835,763 |
|
|
$ |
(253,943 |
) |
|
$ |
|
|
|
$ |
(5,047 |
) |
|
$ |
(42,437 |
) |
|
$ |
534,863 |
|
|
Comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
16,686 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
16,686 |
|
|
|
Minimum pension liability adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,403 |
|
|
|
3,403 |
|
|
|
Unrealized losses on derivatives
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(5,940 |
) |
|
|
(5,940 |
) |
|
|
Net amount reclassified to income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,951 |
|
|
|
4,951 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,100 |
|
|
Dividends
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common ($0.23 per share)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(12,090 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(12,090 |
) |
|
|
Preferred ($2.29 per share)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6,589 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6,589 |
) |
|
Issuance of 2,875,000 shares of perpetual cumulative
convertible preferred stock
|
|
|
29 |
|
|
|
|
|
|
|
138,995 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
139,024 |
|
|
Issuance of 770,609 shares of common stock under the stock
incentive plan, including income tax benefits
|
|
|
|
|
|
|
9 |
|
|
|
13,718 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
13,727 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
BALANCE AT DECEMBER 31, 2003
|
|
|
29 |
|
|
|
536 |
|
|
|
988,476 |
|
|
|
(255,936 |
) |
|
|
|
|
|
|
(5,047 |
) |
|
|
(40,023 |
) |
|
|
688,035 |
|
|
Comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
113,706 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
113,706 |
|
|
|
Minimum pension liability adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,221 |
|
|
|
1,221 |
|
|
|
Unrealized gains on available-for- sale securities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,081 |
|
|
|
2,081 |
|
|
|
Net amount reclassified to income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8,524 |
|
|
|
8,524 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
125,532 |
|
|
Dividends
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common ($0.2975 per share)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(16,856 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(16,856 |
) |
|
|
Preferred ($2.50 per share)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(7,187 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(7,187 |
) |
|
Issuance of 7,187,500 shares of common stock pursuant to
public offering
|
|
|
|
|
|
|
72 |
|
|
|
230,455 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
230,527 |
|
|
Issuance of 500,000 shares of common stock as contribution
to pension plan
|
|
|
|
|
|
|
5 |
|
|
|
15,435 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
15,440 |
|
|
Issuance of 149,190 shares of common stock under the stock
incentive plan restricted stock units
|
|
|
|
|
|
|
1 |
|
|
|
4,246 |
|
|
|
|
|
|
|
(4,247 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Expense recognized on restricted stock units
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,417 |
|
|
|
|
|
|
|
|
|
|
|
2,417 |
|
|
Issuance of 1,658,179 shares of common stock under the
stock incentive plan stock options, including income
tax benefits
|
|
|
|
|
|
|
17 |
|
|
|
41,901 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
41,918 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
BALANCE AT DECEMBER 31, 2004
|
|
|
29 |
|
|
|
631 |
|
|
|
1,280,513 |
|
|
|
(166,273 |
) |
|
|
(1,830 |
) |
|
|
(5,047 |
) |
|
|
(28,197 |
) |
|
|
1,079,826 |
|
|
Comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
38,123 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
38,123 |
|
|
|
Minimum pension liability adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2,751 |
) |
|
|
(2,751 |
) |
|
|
Unrealized gains on available-for-sale securities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8,498 |
|
|
|
8,498 |
|
|
|
Unrealized losses on derivatives
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
22,646 |
|
|
|
22,646 |
|
|
|
Net amount reclassified to income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(8,828 |
) |
|
|
(8,828 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
57,688 |
|
|
Dividends
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common ($0.32 per share)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(20,452 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(20,452 |
) |
|
|
Preferred ($2.50 per share)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6,053 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6,053 |
) |
|
Preferred stock conversion
|
|
|
(27 |
) |
|
|
66 |
|
|
|
9,487 |
|
|
|
(9,526 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Issuance of 273,000 shares of treasury stock as
contribution to pension plan
|
|
|
|
|
|
|
3 |
|
|
|
12,872 |
|
|
|
|
|
|
|
|
|
|
|
3,857 |
|
|
|
|
|
|
|
16,732 |
|
|
Issuance of 1,518,861 shares of common stock under the
stock incentive plan stock options, including income
tax benefits
|
|
|
|
|
|
|
15 |
|
|
|
43,564 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
43,579 |
|
|
Expense recognized on stock incentive plans
|
|
|
|
|
|
|
|
|
|
|
140 |
|
|
|
|
|
|
|
12,781 |
|
|
|
|
|
|
|
|
|
|
|
12,921 |
|
|
Issuance of 340,046 shares of common stock under the stock
incentive plans
|
|
|
|
|
|
|
4 |
|
|
|
20,894 |
|
|
|
|
|
|
|
(20,898 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
BALANCE AT DECEMBER 31, 2005
|
|
$ |
2 |
|
|
$ |
719 |
|
|
$ |
1,367,470 |
|
|
$ |
(164,181 |
) |
|
$ |
(9,947 |
) |
|
$ |
(1,190 |
) |
|
$ |
(8,632 |
) |
|
$ |
1,184,241 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of the consolidated
financial statements.
II-38
CONSOLIDATED STATEMENTS OF CASH FLOWS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
|
(In thousands of dollars) | |
OPERATING ACTIVITIES
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
38,123 |
|
|
$ |
113,706 |
|
|
$ |
16,686 |
|
Adjustments to reconcile net income to cash provided by
operating activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation, depletion and amortization
|
|
|
212,301 |
|
|
|
166,322 |
|
|
|
158,464 |
|
|
Prepaid royalties expensed
|
|
|
14,252 |
|
|
|
13,889 |
|
|
|
13,153 |
|
|
Accretion on asset retirement obligations
|
|
|
15,129 |
|
|
|
12,681 |
|
|
|
12,999 |
|
|
Gain on sale of units of Natural Resource Partners, LP
|
|
|
|
|
|
|
(91,268 |
) |
|
|
(42,743 |
) |
|
Net gain on disposition of property, plant and equipment
|
|
|
(82,168 |
) |
|
|
(6,668 |
) |
|
|
(3,782 |
) |
|
Income from equity investments
|
|
|
|
|
|
|
(10,828 |
) |
|
|
(34,390 |
) |
|
Net distributions from equity investments
|
|
|
|
|
|
|
17,678 |
|
|
|
49,686 |
|
|
Cumulative effect of accounting change
|
|
|
|
|
|
|
|
|
|
|
3,654 |
|
|
Other non-operating expense (income)
|
|
|
11,264 |
|
|
|
7,966 |
|
|
|
(4,256 |
) |
|
Changes in operating assets and liabilities (see Note 22)
|
|
|
13,248 |
|
|
|
(67,406 |
) |
|
|
(375 |
) |
|
Other
|
|
|
32,458 |
|
|
|
(7,344 |
) |
|
|
(6,735 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by operating activities
|
|
|
254,607 |
|
|
|
148,728 |
|
|
|
162,361 |
|
|
|
|
|
|
|
|
|
|
|
INVESTING ACTIVITIES
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures
|
|
|
(357,142 |
) |
|
|
(292,605 |
) |
|
|
(132,427 |
) |
|
Payments for acquisitions, net of cash acquired
|
|
|
|
|
|
|
(387,751 |
) |
|
|
|
|
|
Proceeds from disposition of property, plant and equipment
|
|
|
117,048 |
|
|
|
7,428 |
|
|
|
4,282 |
|
|
Proceeds from sale of units of Natural Resource Partners, LP
|
|
|
|
|
|
|
111,447 |
|
|
|
115,000 |
|
|
Additions to prepaid royalties
|
|
|
(28,164 |
) |
|
|
(33,813 |
) |
|
|
(32,571 |
) |
|
Advances to affiliates/purchases of investments
|
|
|
(23,285 |
) |
|
|
(2,000 |
) |
|
|
|
|
|
Proceeds from coal supply agreements
|
|
|
|
|
|
|
|
|
|
|
52,548 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) investing activities
|
|
|
(291,543 |
) |
|
|
(597,294 |
) |
|
|
6,832 |
|
|
|
|
|
|
|
|
|
|
|
FINANCING ACTIVITIES
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net borrowings (payments) on revolver and lines of credit
|
|
|
(25,000 |
) |
|
|
25,000 |
|
|
|
(65,971 |
) |
|
Net payments on long-term debt
|
|
|
(2,376 |
) |
|
|
(302 |
) |
|
|
(675,000 |
) |
|
Proceeds from issuance of senior notes
|
|
|
|
|
|
|
261,875 |
|
|
|
700,000 |
|
|
Debt financing costs
|
|
|
(2,662 |
) |
|
|
(12,806 |
) |
|
|
(18,508 |
) |
|
Dividends paid
|
|
|
(27,639 |
) |
|
|
(24,043 |
) |
|
|
(17,481 |
) |
|
Proceeds from issuance of preferred stock
|
|
|
|
|
|
|
|
|
|
|
139,024 |
|
|
Proceeds from sale of common stock
|
|
|
31,947 |
|
|
|
267,468 |
|
|
|
13,727 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) financing activities
|
|
|
(25,730 |
) |
|
|
517,192 |
|
|
|
75,791 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in cash and cash equivalents
|
|
|
(62,666 |
) |
|
|
68,626 |
|
|
|
244,984 |
|
|
|
Cash and cash equivalents, beginning of year
|
|
|
323,167 |
|
|
|
254,541 |
|
|
|
9,557 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of year
|
|
$ |
260,501 |
|
|
$ |
323,167 |
|
|
$ |
254,541 |
|
|
|
|
|
|
|
|
|
|
|
SUPPLEMENTAL CASH FLOW INFORMATION:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash paid during the year for interest
|
|
$ |
69,839 |
|
|
$ |
53,558 |
|
|
$ |
30,014 |
|
|
Cash paid (received) during the year for income taxes
|
|
$ |
(5,518 |
) |
|
$ |
13,350 |
|
|
$ |
(6,407 |
) |
The accompanying notes are an integral part of the consolidated
financial statements.
II-39
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(In Thousands of Dollars Except Per Share Data)
|
|
|
Principles of Consolidation |
The consolidated financial statements include the accounts of
Arch Coal, Inc. and its subsidiaries and controlled entities
(the Company). The Companys primary business
is the production of steam and metallurgical coal from surface
and underground mines throughout the United States, for sale to
utility, industrial and export markets. The Companys mines
are located in southern West Virginia, eastern Kentucky,
Virginia, southern Wyoming, Colorado and Utah. All subsidiaries
(except as noted below) are wholly-owned. Intercompany
transactions and accounts have been eliminated in consolidation.
The Company owns a 99% ownership interest in a joint venture
named Arch Western Resources, LLC (Arch Western)
which operates coal mines in Wyoming, Colorado and Utah. The
Company also acts as the managing member of Arch Western.
As of and for the period ended July 31, 2004, the
membership interests in the Utah coal operations, Canyon Fuel
Company, LLC (Canyon Fuel), were owned 65% by Arch
Western and 35% by a subsidiary of ITOCHU Corporation. Through
July 31, 2004, the Companys 65% ownership of Canyon
Fuel was accounted for on the equity method in the Consolidated
Financial Statements as a result of certain super-majority
voting rights in the joint venture agreement. Income from Canyon
Fuel through July 31, 2004 is reflected in the Consolidated
Statements of Income as income from equity investments (see
additional discussion in Note 5, Investments).
On July 31, 2004, the Company acquired the remaining 35% of
Canyon Fuel. See Note 2, Business Combinations
for further discussion.
On December 31, 2005, the Company entered into a Purchase
and Sale Agreement (the Purchase Agreement) with
Magnum Coal Company (Magnum). Pursuant to the
Purchase Agreement, the Company sold the stock of four of its
active Central Appalachian mining operations. See further
discussion in Note 3, Dispositions.
The preparation of financial statements in conformity with
accounting principles generally accepted in the United States
requires management to make estimates and assumptions that
affect the reported amounts of assets and liabilities and
disclosure of contingent assets and liabilities at the date of
the financial statements, and the reported amounts of revenues
and expenses during the reporting period. Actual results could
differ from those estimates.
|
|
|
Cash and Cash Equivalents |
Cash and cash equivalents are stated at cost. Cash equivalents
consist of highly-liquid investments with an original maturity
of three months or less when purchased.
II-40
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
|
|
|
Allowance for Uncollectible Receivables |
The Company maintains allowances to reflect its trade accounts
receivable and other receivables which are not expected to be
collected, based on past collection history, the economic
environment and specified risks identified in the receivables
portfolio. Receivables are considered past due if the full
payment is not received by the contractual due date. Allowances
recorded at December 31, 2005 and 2004 were
$1.8 million and $3.0 million, respectively.
Inventories consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Coal
|
|
$ |
73,284 |
|
|
$ |
76,009 |
|
Supplies, net of allowance
|
|
|
57,436 |
|
|
|
43,884 |
|
|
|
|
|
|
|
|
|
|
$ |
130,720 |
|
|
$ |
119,893 |
|
|
|
|
|
|
|
|
Coal and supplies inventories are valued at the lower of average
cost or market. Coal inventory costs include labor, supplies,
equipment costs and operating overhead. The Company has recorded
a valuation allowance for slow-moving and obsolete supplies
inventories of $16.1 million and $23.0 million at
December 31, 2005 and 2004, respectively.
Investments and ownership interests are accounted for under the
equity method of accounting if the Company has the ability to
exercise significant influence, but not control, over the
entity. The Company reflects its share of the entitys
income in its Consolidated Statements of Income. Marketable
equity securities held by the Company that do not qualify for
equity method accounting are classified as available-for-sale
and are recorded at their fair value through other comprehensive
income.
Rights to leased coal lands are often acquired through royalty
payments. Where royalty payments represent prepayments
recoupable against production, they are recorded as a prepaid
asset, and amounts expected to be recouped within one year are
classified as a current asset. As mining occurs on these leases,
the prepayment is charged to cost of coal sales.
II-41
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
Acquisition costs allocated to coal supply agreements (sales
contracts) are capitalized and amortized on the basis of coal to
be shipped over the term of the contract. Value is allocated to
coal supply agreements based on discounted cash flows
attributable to the difference between the above or below-market
contract price and the then-prevailing market price. The net
book value of the Companys above-market coal supply
agreements was $6.3 million and $11.1 million at
December 31, 2005 and 2004, respectively. These amounts are
recorded in other assets in the accompanying Consolidated
Balance Sheets. The net book value of all below-market coal
supply agreements was $16.5 million and $29.2 million
at December 31, 2005 and 2004, respectively. This amount is
recorded in other noncurrent liabilities in the accompanying
Consolidated Balance Sheets. Amortization expense on all
above-market coal supply agreements was $8.0 million,
$3.8 million and $16.6 million in 2005, 2004 and 2003,
respectively. Amortization income on all below-market coal
supply agreements was $16.0 million and $4.1 million
at December 31, 2005 and 2004, respectively. Based on
expected shipments related to these contracts, the Company
expects to record annual amortization expense on the
above-market coal supply agreements and annual amortization
income on the below-market coal supply agreements in each of the
next five years as reflected in the table below.
|
|
|
|
|
|
|
|
|
|
|
Above-Market | |
|
Below-Market | |
|
|
Contracts | |
|
Contracts | |
|
|
| |
|
| |
2006
|
|
$ |
1,731 |
|
|
$ |
12,810 |
|
2007
|
|
|
1,168 |
|
|
|
2,754 |
|
2008
|
|
|
420 |
|
|
|
595 |
|
2009
|
|
|
420 |
|
|
|
310 |
|
2010
|
|
|
420 |
|
|
|
|
|
During 2003, the Company agreed to terms with a large customer
seeking to buy out of the remaining term of an above-market coal
supply contract. The buy-out resulted in the receipt of
$52.5 million in cash. The Company wrote off the remaining
contract value of $37.5 million and recorded a deferred
gain of approximately $15.0 million related to this
transaction. The deferred gain was recognized ratably over the
remaining term of the contract. On December 31, 2005, this
contract was sold as part of the Magnum transaction, and the
Company recognized the remaining deferred gain of
$12.0 million. See additional discussion of the Magnum
transaction in Note 3, Dispositions.
Costs related to locating coal deposits and evaluating the
economic viability of such deposits are expensed as incurred.
|
|
|
Property, Plant and Equipment |
Plant and equipment are recorded at cost. Interest costs
applicable to major asset additions are capitalized during the
construction period. Expenditures which extend the useful lives
of existing plant and equipment or
II-42
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
increase the productivity of the asset are capitalized. The cost
of maintenance and repairs that do not extend the useful life or
increase the productivity of the asset are expensed as incurred.
Plant and equipment are depreciated principally on the
straight-line method over the estimated useful lives of the
assets, which generally range from three to 30 years except
for preparation plants and loadouts. Preparation plants and
loadouts are depreciated using the
units-of-production
method over the estimated recoverable reserves, subject to a
minimum level of depreciation.
If facts and circumstances suggest that a long-lived asset may
be impaired, the carrying value is reviewed for recoverability.
If this review indicates that the carrying amount of the asset
will not be recoverable through projected undiscounted cash
flows related to the asset over its remaining life, then an
impairment loss is recognized by reducing the carrying value of
the asset to its fair value.
|
|
|
Deferred Mine Development |
Costs of developing new mines or significantly expanding the
capacity of existing mines are capitalized and amortized using
the units-of-production
method over the estimated recoverable reserves that are
associated with the property being benefited. Additionally, the
asset retirement obligation asset has been recorded as a
component of deferred mine development.
|
|
|
Coal Lands and Mineral Rights |
A significant portion of the Companys coal reserves are
controlled through leasing arrangements. Amounts paid to acquire
such reserves are capitalized and depleted over the life of
those reserves that are proven and probable. Depletion of coal
lease rights is computed using the
units-of-production
method, and the rights are assumed to have no residual value.
The leases are generally long-term in nature (original terms
range from 10 to 50 years), and substantially all of the
leases contain provisions that allow for automatic extension of
the lease term as long as mining continues. The net book value
of the Companys leased coal interests was
$908.7 million and $1,169.7 million at
December 31, 2005 and 2004, respectively.
The Company has entered into various non-cancelable royalty
lease agreements and federal lease bonus payments under which
future minimum payments are due. On September 22, 2004, the
Company was the successful bidder in a federal auction of
certain mining rights in the
5,084-acre Little
Thunder tract in the Powder River Basin of Wyoming. The
Companys lease bonus bid amounted to $611.0 million
for the tract that is to be paid in five equal installments of
$122.2 million. The first $122.2 million installment
was paid in 2004 with the remaining four annual payments to be
paid in fiscal years 2006 through 2009. These payments are
capitalized as the cost of the underlying mineral reserves.
Goodwill represents the excess of purchase price and related
costs over the value assigned to the net tangible and
identifiable intangible assets of businesses acquired. In
accordance with Statement of Financial Accounting Standards
No. 142, Goodwill and Other Intangible Assets
(Statement No. 142), goodwill is not
amortized but is tested for impairment annually, or if certain
circumstances indicate a possible impairment may exist.
Impairment testing is performed at a reporting unit level. An
impairment loss generally would be
II-43
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
recognized when the carrying amount of the reporting unit
exceeds the fair value of the reporting unit, with the fair
value of the reporting unit determined using a discounted cash
flow analysis.
Coal sales revenues include sales to customers of coal produced
at Company operations and coal purchased from other companies.
The Company recognizes revenue from coal sales at the time risk
of loss passes to the customer at the Companys mine
locations at contracted amounts. Transportation costs are
included in cost of sales and amounts billed by the Company to
its customers for transportation are included in coal sales.
Other operating income reflects income from sources other than
coal sales, including administration and production fees from
Canyon Fuel (these fees ceased as of the July 31, 2004
acquisition by the Company of the remaining 35% interest in
Canyon Fuel), royalties earned from properties leased to third
parties, and gains and losses from dispositions of long-term
assets. These amounts are recognized as services are performed
or otherwise earned.
|
|
|
Asset Retirement Obligations |
The Companys legal obligations associated with the
retirement of long-lived assets are recognized at fair value at
the time the obligations are incurred. Obligations are incurred
at the time development of a mine commences for underground and
surface mines or construction begins for support facilities,
refuse areas and slurry ponds. The liability is determined using
discounted cash flow techniques and is accreted to its present
value at the end of each period. Accretion on the asset
retirement obligation begins at the time the liability is
incurred. Upon initial recognition of a liability, a
corresponding amount is capitalized as part of the carrying
amount of the related long-lived asset. Amortization of the
related asset is recorded on a
units-of-production
basis over the mines estimated recoverable reserves. See
additional discussion in Note 11, Asset Retirement
Obligations.
|
|
|
Derivative Financial Instruments |
Derivative financial instruments are accounted for in accordance
with Statement of Financial Accounting Standards No. 133,
Accounting for Derivative Instruments and Hedging Activities
(Statement No. 133), as amended. Statement
No. 133 requires all derivative financial instruments to be
reported on the balance sheet at fair value. Changes in fair
value are recognized either in earnings or equity, depending on
whether the transaction qualifies for hedge accounting, and if
so, the nature of the underlying exposure being hedged and how
effective the derivatives are at offsetting price movements in
the underlying exposure.
The Company formally documents all relationships between hedging
instruments and hedged items, as well as its risk management
objectives for undertaking various hedge transactions. The
Company evaluates the effectiveness of its hedging relationships
both at the hedge inception and on an ongoing basis. Any
ineffectiveness is recorded in the Consolidated Statements of
Income. Ineffectiveness recorded in the Companys
II-44
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
Consolidated Statements of Income for the years ended
December 31, 2005, 2004 and 2003 was $1.0 million,
$0.2 million and $0.4 million, respectively.
The Company is exposed to price risk related to the value of
sulfur dioxide emission allowances that are a component of the
quality adjustment provisions in many of its coal supply
contracts. The Company has purchased put options and entered
into swap contracts to reduce volatility in the price of sulfur
dioxide emission allowances. These contracts serve to protect
the Company from any downturn in the price of sulfur dioxide
allowances. The put option agreements grant the Company the
right to sell allowances at specified prices on specific dates.
The swap agreements essentially fix the price the Company
receives for allowances by allowing the Company to receive a
fixed price, while paying a floating price. These contracts do
not qualify for hedge accounting, and accordingly, all
adjustments to record the positions at fair value are recorded
in income. Other operating expenses on the Companys
Consolidated Statements of Income reflect unrealized losses and
gains related to these contracts of $(17.5) million for the
year ended December 31, 2005.
The Company is also exposed to the risk of fluctuations in cash
flows related to its purchase of diesel fuel. The Company enters
into forward physical purchase contracts and heating oil swaps
and call options to reduce volatility in the price of diesel
fuel for its operations. As of December 31, 2005,
approximately 79% of the Companys anticipated 2006 fuel
usage has been fixed with heating oil swaps and call options.
The changes in the heating oil price highly correlate to changes
in diesel fuel prices, accordingly, the derivatives qualify for
hedge accounting and the fair value of the derivatives is
recorded with an adjustment to other comprehensive income.
The Company has utilized interest-rate swap agreements to modify
the interest characteristics of outstanding Company debt. The
swap agreements essentially convert variable-rate debt to
fixed-rate debt. These agreements required the exchange of
amounts based on variable interest rates for amounts based on
fixed interest rates over the life of the agreement. The Company
accrues amounts to be paid or received under interest-rate swap
agreements over the lives of the agreements.
The Company had designated certain interest rate swaps as hedges
of the variable rate interest payments due under the Arch
Western term loans. Historical unrealized losses related to
these swaps through June 25, 2003 were deferred as a
component of Accumulated Other Comprehensive Loss. Subsequent to
the repayment of the term loans on June 25, 2003, these
deferred amounts are amortized as additional expense over the
contractual terms of the swap agreements. For the years ended
December 31, 2005, 2004 and 2003, the Company recognized
$(2.3) million, $0.9 million and $13.4 million,
respectively, of unrealized gains (losses) related to these
swaps. For the years ended December 31, 2005, 2004 and
2003, the Company recognized $7.7 million,
$8.3 million and $4.3 million of expense,
respectively, related to the amortization of the balance in
other comprehensive income. In the fourth quarter of 2005, the
Company terminated these swaps.
Deferred income taxes are based on temporary differences between
the financial statement and tax basis of assets and liabilities
existing at each balance sheet date using enacted tax rates for
years during which taxes are expected to be paid or recovered.
II-45
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
These financial statements include the disclosure requirements
of Financial Accounting Standards Board Statement No. 123,
Accounting for Stock-Based Compensation (Statement
No. 123), as amended by Statement of Financial
Accounting Standards No. 148, Accounting for Stock-Based
Compensation Transition and Disclosure
(Statement No. 148). With respect to
accounting for its stock options, as permitted under Statement
No. 123, the Company has retained the intrinsic value
method prescribed by Accounting Principles Board Opinion
No. 25 (APB 25), Accounting for Stock
Issued to Employees, and related interpretations. Had
compensation expense for stock option grants been determined
based on the fair value at the grant dates consistent with the
method of Statement No. 123, the Companys net income
and earnings per common share would have been changed to the pro
forma amounts as indicated in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Net income available to common shareholders, as reported
|
|
$ |
22,544 |
|
|
$ |
106,519 |
|
|
$ |
10,097 |
|
Add:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based employee compensation included in reported net
income, net of related tax effects
|
|
|
12,768 |
|
|
|
1,837 |
|
|
|
|
|
Deduct:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total stock-based employee compensation expense determined under
fair value based method for all awards, net of related tax
effects
|
|
|
(16,894 |
) |
|
|
(7,302 |
) |
|
|
(9,239 |
) |
|
|
|
|
|
|
|
|
|
|
Pro forma net income available to common shareholders
|
|
$ |
18,418 |
|
|
$ |
101,054 |
|
|
$ |
858 |
|
|
|
|
|
|
|
|
|
|
|
Earnings per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per share as reported
|
|
$ |
0.35 |
|
|
$ |
1.91 |
|
|
$ |
0.19 |
|
Basic earnings per share pro forma
|
|
|
0.29 |
|
|
|
1.81 |
|
|
|
0.02 |
|
Diluted earnings per share as reported
|
|
|
0.35 |
|
|
|
1.78 |
|
|
|
0.19 |
|
Diluted earnings per share pro forma
|
|
|
0.28 |
|
|
|
1.70 |
|
|
|
0.02 |
|
|
|
|
Accounting Standards Issued and Not Yet Adopted |
In November 2004, the FASB issued Statement of Financial
Accounting Standards No. 151, Inventory Costs, an
amendment of ARB No. 43, Chapter 4
(Statement No. 151). Statement No. 151
amends the guidance in ARB No. 43, Chapter 4,
Inventory Pricing, to clarify the accounting for
abnormal amounts of idle facility expense, freight, handling
costs, and wasted material (spoilage). Provisions of this
statement are effective for fiscal years beginning after
June 15, 2005. The Company does not expect the adoption of
this statement to have a material impact on its financial
statements.
In December 2004, the FASB issued Statement of Financial
Accounting Standards No. 123 (revised 2004), Share-Based
Payment (Statement No. 123R), which
requires all public companies to measure compensation cost in
the income statement for all share-based payments (including
employee stock options) at fair value for
II-46
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
interim and annual periods. On April 14, 2005, the
Securities and Exchange Commission (SEC) delayed the
implementation of Statement No. 123R from its original
implementation date by six months for most registrants,
requiring all public companies to adopt Statement No. 123R
no later than the beginning of the first fiscal year beginning
after June 15, 2005. The Company will adopt Statement
No. 123R on January 1, 2006 using the
modified-prospective method. Under this method, companies are
required to recognize compensation cost for share-based payments
to employees based on their grant-date fair value from the
beginning of the fiscal period in which the recognition
provisions are first applied. Measurement and recognition of
compensation cost for awards that were granted prior to, but not
vested as of, the date Statement No. 123(R) is adopted
would be based on the same estimate of the grant-date fair value
and the same recognition method used previously under Statement
No. 123. Statement No. 123R also requires the benefits
of tax deductions in excess of recognized compensation cost to
be reported as a financing cash flow, rather than as an
operating cash flow as required under current literature. This
requirement will reduce net operating cash flows and increase
net financing cash flows in periods after adoption. The Company
does not expect the effect of the adoption of Statement
No. 123R to be significant.
On March 30, 2005, the FASB ratified the consensus reached
by the Emerging Issues Task Force (EITF) on Issue
No. 04-6, Accounting for Stripping Costs in the Mining
Industry. This issue applies to stripping costs incurred in
the production phase of a mine for the removal of overburden or
waste materials for the purpose of obtaining access to coal that
will be extracted. Under the EITF, stripping costs incurred
during the production phase of the mine are variable production
costs that are included in the cost of inventory produced and
extracted during the period the stripping costs are incurred.
Historically, the Company has associated stripping costs at its
surface mining operations with the cost of tons of coal
uncovered and has classified tons uncovered but not yet
extracted as coal inventory (pit inventory). Pit inventory,
reported as coal inventory, was $40.7 million at
December 31, 2005. The guidance in this EITF consensus is
effective for fiscal years beginning after December 15,
2005 for which the cumulative effect of adoption should be
recognized as an adjustment to the beginning balance of retained
earnings during the period. The Company adopted the change on
January 1, 2006.
Certain amounts in the prior years financial statements
have been reclassified to conform with the classifications in
the current years financial statements with no effect on
previously-reported net income or stockholders equity.
|
|
|
Canyon Fuel 35% Acquisition |
On July 31, 2004, the Company purchased the 35% interest in
Canyon Fuel that it did not own from ITOCHU Corporation. The
purchase price, including related costs and fees, of
$112.2 million was funded with cash of $90.2 million
and a five-year, $22.0 million non-interest bearing note.
Net of cash acquired, the fair value of the transaction totaled
$97.4 million. As a result of the acquisition, the Company
owns substantially all of the ownership interests of Canyon Fuel
and no longer accounts for its investment in Canyon
II-47
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
Fuel on the equity method but consolidates Canyon Fuel in its
financial statements. The results of operations of the Canyon
Fuel mines are included in the Companys Western Bituminous
segment.
The purchase accounting allocation related to the acquisition
has been recorded in the accompanying consolidated financial
statements as of, and for the period subsequent to,
July 31, 2004. The following table summarizes the estimated
fair values of the assets acquired and the liabilities assumed
at the date of acquisition (dollars in thousands):
|
|
|
|
|
Accounts receivable
|
|
$ |
7,432 |
|
Materials and supplies
|
|
|
3,751 |
|
Coal inventory
|
|
|
7,434 |
|
Other current assets
|
|
|
6,466 |
|
Property, plant, equipment and mine development
|
|
|
125,881 |
|
Accounts payable and accrued expenses
|
|
|
(10,379 |
) |
Coal supply agreements
|
|
|
(33,378 |
) |
Other noncurrent assets and liabilities, net
|
|
|
(9,823 |
) |
|
|
|
|
Total purchase price, net of cash received of $11.0 million
|
|
$ |
97,384 |
|
|
|
|
|
Amounts allocated to coal supply agreements noted in the table
above represent the liability established for the net
below-market coal supply agreements to be amortized over the
remaining terms of the contracts. The liability is classified as
an other noncurrent liability on the accompanying Consolidated
Balance Sheet. See Note 1, Accounting Policies
for amortization related to coal supply agreements.
On August 20, 2004, the Company acquired (1) Vulcan
Coal Holdings, L.L.C., which owns all of the common equity of
Triton Coal Company, LLC (Triton), and (2) all
of the preferred units of Triton for a purchase price of
$382.1 million, including transaction costs and working
capital adjustments. In 2003, Triton was the nations sixth
largest coal producer and operated two mines in the Powder River
Basin: North Rochelle and Buckskin. Following the consummation
of the transaction, the Company completed an agreement to sell
Buckskin to Kiewit Mining Acquisition Company
(Kiewit). The net sales price for this second
transaction was $73.1 million. The total purchase price,
including related costs and fees, was funded with cash on hand,
including the proceeds from the Buckskin sale,
$22.0 million in borrowings under the Companys
existing revolving credit facility and a $100.0 million
term loan at its Arch Western Resources subsidiary. Upon
acquisition, the Company integrated the North Rochelle mine with
its existing Black Thunder mine in the Powder River Basin.
II-48
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
The purchase accounting allocations related to the acquisition
have been recorded in the accompanying consolidated financial
statements as of, and for the periods subsequent to,
August 20, 2004. The following table summarizes the
estimated fair values of the assets acquired and the liabilities
assumed at the date of acquisition (dollars in thousands):
|
|
|
|
|
Accounts receivable
|
|
$ |
14,233 |
|
Materials and supplies
|
|
|
4,161 |
|
Coal inventory
|
|
|
4,875 |
|
Other current assets
|
|
|
2,200 |
|
Property, plant, equipment and mine development
|
|
|
325,194 |
|
Coal supply agreements
|
|
|
8,486 |
|
Goodwill
|
|
|
40,032 |
|
Accounts payable and accrued expenses
|
|
|
(72,326 |
) |
Other noncurrent assets and liabilities, net
|
|
|
(22,135 |
) |
|
|
|
|
Total purchase price, net of cash received of $0.4 million
|
|
$ |
304,720 |
|
|
|
|
|
Amounts allocated to coal supply agreements noted in the table
above represent the value attributed to the net above-market
coal supply agreements to be amortized over the remaining terms
of the contracts. See Note 1, Accounting
Policies for amortization related to coal supply
agreements.
The goodwill amount above arose due to the delay in time between
the execution of the acquisition agreement and the date of
closing because of the Federal Trade Commissions lawsuit
to block the acquisition and is attributable to the loss of
value from the tons mined during this period. Of the amount
allocated to goodwill above, $34.4 million was deductible
for income tax purposes.
II-49
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
|
|
|
Pro Forma Financial Information |
The following unaudited pro forma financial information presents
the combined results of operations of the Company, the remaining
Canyon Fuel interest acquired from ITOCHU Corporation and the
North Rochelle operations acquired from Triton on a pro forma
basis, as though the purchases had occurred as of the beginning
of each period presented. The pro forma financial information
does not necessarily reflect the results of operations that
would have occurred had the Company and the operations acquired
from Canyon Fuel and Triton constituted a single entity during
those periods:
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(In thousands, except | |
|
|
per share data) | |
Revenues:
|
|
|
|
|
|
|
|
|
|
As reported
|
|
$ |
1,907,168 |
|
|
$ |
1,435,488 |
|
|
Pro forma
|
|
|
2,156,958 |
|
|
|
1,876,205 |
|
Income before accounting changes:
|
|
|
|
|
|
|
|
|
|
As reported
|
|
|
113,706 |
|
|
|
20,340 |
|
|
Pro forma
|
|
|
103,933 |
|
|
|
13,747 |
|
Net income available to common shareholders:
|
|
|
|
|
|
|
|
|
|
As reported
|
|
|
106,519 |
|
|
|
10,097 |
|
|
Pro forma
|
|
|
96,746 |
|
|
|
1,058 |
|
Basic earnings per share:
|
|
|
|
|
|
|
|
|
|
As reported
|
|
|
1.91 |
|
|
|
0.19 |
|
|
Pro forma
|
|
|
1.73 |
|
|
|
0.02 |
|
Diluted earnings per share:
|
|
|
|
|
|
|
|
|
|
As reported
|
|
|
1.78 |
|
|
|
0.19 |
|
|
Pro forma
|
|
|
1.63 |
|
|
|
0.02 |
|
On December 31, 2005, the Company sold all of the stock of
three subsidiaries and their four associated mining operations
and coal reserves in Central Appalachia to Magnum. The three
subsidiaries include Hobet Mining, Apogee Coal Company and
Catenary Coal Company, which include the Hobet 21, Arch of
West Virginia, Samples and Campbells Creek mining operations.
Included in the sale were a total of 455.0 million tons of
reserves. For the years ended December 31, 2005, 2004 and
2003, collectively, these subsidiaries sold 12.7 million,
14.0 million and 14.4 million tons of coal, had
revenues of $509.8 million, $475.1 million and
$424.3 million and had incurred losses from operations of
$8.3 million, $3.8 million and $65.6 million,
respectively. As a result of the sale, Magnum acquired all of
the assets and liabilities of the subsidiaries including various
employee liabilities of idle union properties whose former
employees were signatory to a United Mine Workers of America
(UMWA) contract.
II-50
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
In accordance with the terms of the transaction, the Company
agreed to pay $50.2 million to Magnum in 2006 which has
been recorded in current liabilities on the Consolidated Balance
Sheet as of December 31, 2005. The Company recorded a loss
of $65.4 million related to firm purchase commitments to
supply below-market sales contracts that can no longer be
sourced from its production as a result of the sale of these
operations to Magnum. The loss related to the below-market
legacy sales contracts was recorded as an accrued expense on the
Consolidated Balance Sheet as of December 31, 2005. The net
book value of the subsidiaries sold was a net liability of
$123.1 million, consisting of the following:
|
|
|
|
|
|
Assets
|
|
|
|
|
Current assets
|
|
$ |
87,300 |
|
Property, plant, equipment
|
|
|
309,100 |
|
Other assets
|
|
|
3,800 |
|
|
|
|
|
|
Total assets
|
|
|
400,200 |
|
Liabilities
|
|
|
|
|
Current liabilities
|
|
|
(77,700 |
) |
Accrued postretirement benefits other than pension
|
|
|
(367,800 |
) |
Accrued workers compensation
|
|
|
(15,400 |
) |
Reclamation and mine closure
|
|
|
(31,200 |
) |
Other noncurrent liabilities
|
|
|
(31,200 |
) |
|
|
|
|
|
Total liabilities
|
|
|
523,300 |
|
|
|
|
|
Net liabilities
|
|
$ |
123,100 |
|
|
|
|
|
The transaction resulted in a net gain to the Company of
$7.5 million.
In accordance with the purchase and sale agreement with Magnum,
the Company has agreed to various guarantees which are described
in Note 20, Guarantees.
On December 30, 2005, the Company completed a reserve swap
with Peabody Energy Corp. (Peabody) and sold to
Peabody a rail spur, rail loadout and an idle office complex
located in the Powder River Basin for a purchase price of
$84.6 million. In the reserve swap, the Company exchanged
60.0 million tons of coal reserves for a similar block of
60.0 million tons of coal reserves with Peabody in order to
facilitate more efficient mine plans for both companies. Due to
the similarity of the exchanged reserves, the reserves received
were recorded at the net book value of the reserves transferred.
In conjunction with the transactions, the Company will continue
to lease the rail spur and loadout and office facilities through
2008 while it mines adjacent reserves. The Company recognized a
gain of $46.5 million on the transaction, after the
deferral of $7.0 million of the gain, equal to the present
value of the lease payments. The deferred gain will be
recognized over the term of the lease. See further discussion in
Note 18, Leases.
During the years ended December 31, 2005, 2004 and 2003,
gains on other dispositions of plant, property and equipment
were $28.2 million, $6.7 million and
$3.8 million, respectively,
II-51
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
During 2005, in addition to the transactions discussed above,
the Company recognized a gain of $9.0 million on the sale
of surface land rights at its Central Appalachian operations in
West Virginia, a gain of $6.3 million on the assignment of
its rights and obligations on several parcels of land and a gain
of $7.3 million on the sale of a dragline.
During the year ended December 31, 2004, the Company sold
its rights and obligations on a parcel of land to a third party
resulting in a gain of $5.8 million.
|
|
4. |
Accumulated Other Comprehensive Income |
Other comprehensive income items under Statement of Financial
Accounting Standards No. 130, Reporting Comprehensive
Income, are transactions recorded in stockholders
equity during the year, excluding net income and transactions
with stockholders. Following are the items included in other
comprehensive income (loss), net of a 39% tax rate:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum | |
|
|
|
Accumulated | |
|
|
|
|
Pension | |
|
|
|
Other | |
|
|
Financial | |
|
Liability | |
|
Available-for- | |
|
Comprehensive | |
|
|
Derivatives | |
|
Adjustments | |
|
Sale Securities | |
|
Loss | |
|
|
| |
|
| |
|
| |
|
| |
Balance January 1, 2003
|
|
$ |
(23,170 |
) |
|
$ |
(19,267 |
) |
|
$ |
|
|
|
$ |
(42,437 |
) |
2003 activity
|
|
|
(989 |
) |
|
|
3,403 |
|
|
|
|
|
|
|
2,414 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance December 31, 2003
|
|
|
(24,159 |
) |
|
|
(15,864 |
) |
|
|
|
|
|
|
(40,023 |
) |
2004 activity
|
|
|
8,524 |
|
|
|
1,221 |
|
|
|
2,081 |
|
|
|
11,826 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance December 31, 2004
|
|
|
(15,635 |
) |
|
|
(14,643 |
) |
|
|
2,081 |
|
|
|
(28,197 |
) |
2005 activity
|
|
|
13,818 |
|
|
|
(2,751 |
) |
|
|
8,498 |
|
|
|
19,565 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance December 31, 2005
|
|
$ |
(1,817 |
) |
|
$ |
(17,394 |
) |
|
$ |
10,579 |
|
|
$ |
(8,632 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
As discussed in Note 1, unrealized gains (losses) on
derivatives that qualify for hedge accounting as cash flow
hedges are recorded in other comprehensive income.
The unrealized gains and losses on recording the Companys
available-for-sale securities at fair value is
recorded through other comprehensive income.
The Company holds a 17.5% general partnership interest in
Dominion Terminal Associates (DTA), which is
accounted for on the equity method. DTA operates a ground
storage-to-vessel coal
transloading facility in Newport News, Virginia used by the
partners to transload coal. Financing for the facility was
provided through $132.8 million of tax-exempt bonds issued
by Peninsula Ports Authority of Virginia (PPAV). DTA
leases the facility from PPAV for amounts sufficient to meet
debt-service requirements. The Company retired its 17.5% share,
or $23.2 million, of the bonds in the fourth quarter of
2005. Under the terms of a throughput and handling agreement
with DTA, each partner is charged its share of cash operating
and debt-service costs in exchange for the right to use the
facilitys loading capacity and is required to make
periodic cash advances to DTA to fund such costs. The
Companys portion of DTAs costs was
$3.4 million, $2.7 million and
II-52
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
$2.8 million for the years ended December 31, 2005,
2004 and 2003, respectively. At December 31, 2005 and 2004,
the Company had an investment in DTA of $8.5 million and a
liability to fund DTA of $13.9 million, respectively.
Through July 31, 2004, the Companys income from its
equity-method investment in Canyon Fuel represented 65% of
Canyon Fuels net income after adjusting for the effect of
purchase adjustments related to its investment in Canyon Fuel.
The Companys investment in Canyon Fuel reflects purchase
adjustments primarily related to the reduction in amounts
assigned to sales contracts, mineral reserves and other
property, plant and equipment. The purchase adjustments are
amortized consistently with the underlying assets of the joint
venture. The Company purchased the remaining 35% interest in
Canyon Fuel on July 31, 2004. The Companys income
from its investment in Canyon Fuel for the seven months ended
July 31, 2004 and the year ended December 31, 2003 was
$8.4 million and $19.7 million, respectively. These
costs are included in operating expenses in the Consolidated
Statements of Income.
Effective January 1, 2003, Canyon Fuel adopted Statement of
Financial Accounting Standards No. 143, Accounting for
Asset Retirement Obligations (Statement
No. 143) and recorded a cumulative effect loss of
$2.4 million. The Companys 65% share of this amount
was offset by purchase adjustments of $0.5 million. These
amounts are included in the cumulative effect of accounting
change reported in the Companys Consolidated Statements of
Income.
On December 22, 2003, the Company sold its 4.8 million
subordinated units and its general partner interest in Natural
Resource Partners L.P. (NRP) for a purchase
price of $115.0 million. This sale resulted in a gain of
$70.6 million, of which $42.7 million was recognized
in 2003 and the remainder was deferred, as discussed below.
During the year ended December 31, 2004, the Company sold
its remaining limited partnership units of NRP, representing
approximately 12.5% of NRPs outstanding partnership
interests, in three separate transactions occurring in March,
June and October. These sales resulted in proceeds of
approximately $111.4 million and gains of
$91.3 million. The Companys income from the equity
investment in NRP was $2.4 million and $14.7 million
for the years ended December 31, 2004 and 2003,
respectively.
As of December 31, 2005 and 2004, the Company had deferred
gains from its sales of NRP units totaling $8.2 million and
$21.8 million, respectively, which are included as
Other noncurrent liabilities in the accompanying
Consolidated Balance Sheets. Certain leases with NRP related to
the Companys operations sold as part of the Magnum
transaction. The recognition of the gain of $5.8 million
associated with these leases is included in the gain on the
transaction with Magnum. The remaining deferred gains will be
recognized over the remaining term of the Companys leases
with NRP, as follows: $2.7 million in 2006,
$2.2 million in 2007, and a total of $3.3 million from
2008 through 2012.
The fair value of investments in stock and other equity
interests not accounted for under the equity method of
accounting totaled $23,847 and $7,197 at December 31, 2005
and 2004, respectively.
II-53
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
Accrued expenses included in current liabilities consist of the
following:
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Payroll and related benefits
|
|
$ |
33,739 |
|
|
$ |
32,358 |
|
Taxes other than income taxes
|
|
|
59,828 |
|
|
|
76,246 |
|
Postretirement benefits other than pension
|
|
|
3,062 |
|
|
|
29,685 |
|
Workers compensation
|
|
|
9,900 |
|
|
|
12,774 |
|
Interest
|
|
|
32,749 |
|
|
|
35,102 |
|
Asset retirement obligations
|
|
|
10,680 |
|
|
|
19,632 |
|
Losses on purchase commitments (see Note 3)
|
|
|
65,383 |
|
|
|
|
|
Due to Magnum (see Note 3)
|
|
|
16,000 |
|
|
|
|
|
Other accrued expenses
|
|
|
14,315 |
|
|
|
11,419 |
|
|
|
|
|
|
|
|
|
|
$ |
245,656 |
|
|
$ |
217,216 |
|
|
|
|
|
|
|
|
Significant components of the benefit from income taxes are as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Current:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Federal
|
|
$ |
(13,703 |
) |
|
$ |
7,583 |
|
|
$ |
4,668 |
|
|
State
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current
|
|
|
(13,703 |
) |
|
|
7,583 |
|
|
|
4,668 |
|
|
|
|
|
|
|
|
|
|
|
Deferred:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Federal
|
|
|
(22,843 |
) |
|
|
(5,412 |
) |
|
|
(24,438 |
) |
|
State
|
|
|
1,896 |
|
|
|
(2,301 |
) |
|
|
(3,440 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Total deferred
|
|
|
(20,947 |
) |
|
|
(7,713 |
) |
|
|
(27,878 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(34,650 |
) |
|
$ |
(130 |
) |
|
$ |
(23,210 |
) |
|
|
|
|
|
|
|
|
|
|
II-54
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
A reconciliation of the statutory federal income tax expense
(benefit) on the Companys pretax income (loss) to the
actual benefit for income taxes follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Income tax expense (benefit) at statutory rate
|
|
$ |
1,216 |
|
|
$ |
39,760 |
|
|
$ |
(1,005 |
) |
Percentage depletion allowance
|
|
|
(34,752 |
) |
|
|
(22,807 |
) |
|
|
(16,211 |
) |
State taxes, net of effect of federal taxes
|
|
|
(3,805 |
) |
|
|
1,729 |
|
|
|
(2,123 |
) |
Change in valuation allowance, affecting provision
|
|
|
(6,138 |
) |
|
|
(265 |
) |
|
|
3,543 |
|
Termination of interest rate swaps
|
|
|
5,049 |
|
|
|
180 |
|
|
|
2,062 |
|
Reversal of reserve for capital loss
|
|
|
|
|
|
|
|
|
|
|
(5,850 |
) |
Favorable tax settlement
|
|
|
|
|
|
|
(16,861 |
) |
|
|
(1,464 |
) |
Other, net
|
|
|
3,780 |
|
|
|
(1,866 |
) |
|
|
(2,162 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(34,650 |
) |
|
$ |
(130 |
) |
|
$ |
(23,210 |
) |
|
|
|
|
|
|
|
|
|
|
During 2005, compensatory stock options were exercised resulting
in a tax benefit of $11.6 million that was recorded to
paid-in capital.
During 2004, the IRS completed an audit and review of tax
returns and claims for tax years 1999 through 2002 resulting in
a favorable tax settlement, which includes a $9.7 million
reduction in prior years tax reserves. Also, compensatory
stock options were exercised resulting in a tax benefit of
$5.0 million that was recorded to paid-in capital.
During 2003, the Company reversed a $5.8 million tax
reserve, which was established in prior years, for capital loss
deductions which the Company deemed had no value at that time.
Capital losses are only deductible to the extent that a company
has capital gains. Capital gains generated during 2003 and
projected to be generated in future years will fully absorb the
capital loss. Also during the year, the Company reversed a
$1.5 million tax reserve as a result of filing amended
state income tax returns based on prior year IRS audit changes.
Management believes that the Company has adequately provided for
any income taxes and interest which may ultimately be paid with
respect to all open tax years.
II-55
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
Significant components of the Companys deferred tax assets
and liabilities that result from carryforwards and temporary
differences between the financial statement basis and tax basis
of assets and liabilities are summarized as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Deferred tax assets:
|
|
|
|
|
|
|
|
|
|
Net operating loss carryforwards
|
|
$ |
187,122 |
|
|
$ |
74,226 |
|
|
Alternative minimum tax credit carryforwards
|
|
|
99,782 |
|
|
|
99,582 |
|
|
Plant and equipment
|
|
|
88,213 |
|
|
|
19,143 |
|
|
Losses on purchase commitments
|
|
|
60,499 |
|
|
|
|
|
|
Reclamation and mine closure
|
|
|
32,563 |
|
|
|
42,776 |
|
|
Workers compensation
|
|
|
21,704 |
|
|
|
32,453 |
|
|
Advance royalties
|
|
|
16,961 |
|
|
|
13,303 |
|
|
Postretirement benefits other than pension
|
|
|
12,942 |
|
|
|
152,622 |
|
|
Tax-based intangibles
|
|
|
11,574 |
|
|
|
13,880 |
|
|
Other comprehensive income
|
|
|
1,688 |
|
|
|
16,412 |
|
|
Other
|
|
|
43,289 |
|
|
|
42,696 |
|
|
|
|
|
|
|
|
|
|
Gross deferred tax assets
|
|
|
576,337 |
|
|
|
507,093 |
|
|
Valuation allowance
|
|
|
(163,163 |
) |
|
|
(163,005 |
) |
|
|
|
|
|
|
|
|
|
Total deferred tax assets
|
|
|
413,174 |
|
|
|
344,088 |
|
|
|
|
|
|
|
|
Deferred tax liabilities:
|
|
|
|
|
|
|
|
|
|
Investment in tax partnerships
|
|
|
54,808 |
|
|
|
38,251 |
|
|
Deferred development
|
|
|
16,197 |
|
|
|
669 |
|
|
Pit inventory
|
|
|
15,842 |
|
|
|
12,920 |
|
|
Other
|
|
|
14,010 |
|
|
|
17,089 |
|
|
|
|
|
|
|
|
|
|
Total deferred tax liabilities
|
|
|
100,857 |
|
|
|
68,929 |
|
|
|
|
|
|
|
|
|
|
|
Net deferred tax asset
|
|
|
312,317 |
|
|
|
275,159 |
|
|
|
Less current asset
|
|
|
88,461 |
|
|
|
33,933 |
|
|
|
|
|
|
|
|
|
|
|
Long-term deferred tax asset
|
|
$ |
223,856 |
|
|
$ |
241,226 |
|
|
|
|
|
|
|
|
The Company has federal net operating loss carryforwards for
regular income tax purposes of $435.3 million which will
expire in the years 2007 to 2023. The Company has an alternative
minimum tax credit carryforward of $83.2 million, which may
carry forward indefinitely to offset future regular tax in
excess of alternative minimum tax.
II-56
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
The Company has recorded a valuation allowance for a portion of
its deferred tax assets that management believes, more likely
than not, will not be realized. These deferred tax assets
include a portion of the net operating losses, alternative
minimum tax credits and certain deductible temporary differences
that will likely not be realized at the maximum effective tax
rate. The amount of the valuation allowance relating to stock
option exercises for which the future benefit will be recorded
in Paid-in Capital is $8.5 million.
|
|
8. |
Debt and Financing Arrangements |
Debt consists of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Indebtedness to banks under revolving credit agreement, expiring
December 22, 2009
|
|
$ |
|
|
|
$ |
25,000 |
|
6.75% senior notes ($950.0 million face value) due
July 1, 2013
|
|
|
960,246 |
|
|
|
961,613 |
|
Promissory note
|
|
|
14,676 |
|
|
|
17,523 |
|
Other
|
|
|
7,482 |
|
|
|
7,011 |
|
|
|
|
|
|
|
|
|
|
|
982,404 |
|
|
|
1,011,147 |
|
Less current portion
|
|
|
10,649 |
|
|
|
9,824 |
|
|
|
|
|
|
|
|
Long-term debt
|
|
$ |
971,755 |
|
|
$ |
1,001,323 |
|
|
|
|
|
|
|
|
On December 22, 2004, the Company entered into a
$700.0 million revolving credit facility that matures on
December 22, 2009. The rate of interest on borrowings under
the credit facility is a floating rate based on LIBOR. The
Companys credit facility is secured by substantially all
of its assets as well as its ownership interests in
substantially all of its subsidiaries, except its ownership
interests in Arch Western and its subsidiaries. The credit
facility replaced the Companys existing
$350.0 million revolving credit facility. At
December 31, 2005, the Company had $96.5 million in
letters of credit outstanding, resulting in $603.5 million
of unused borrowings under the revolver. Financial covenant
requirements may restrict the amount of unused capacity
available to the Company for borrowings and letters of credit.
As of December 31, 2005, the Company was not restricted by
financial covenants.
On October 22, 2004, the Company issued $250.0 million
of 6.75% Senior Notes due 2013 at a price of 104.75% of
par. Interest on the notes is payable on January 1 and
July 1 of each year, beginning on January 1, 2005. The
senior notes were issued under an indenture dated June 25,
2003, under which the Company previously issued
$700.0 million of 6.75% Senior Notes due 2013. The
senior notes are guaranteed by Arch Western and certain of Arch
Westerns subsidiaries and are secured by a security
interest in loans made to Arch Coal by Arch Western. The terms
of the senior notes contain restrictive covenants that limit
Arch Westerns ability to, among other things, incur
additional debt, sell or transfer assets, and make certain
investments.
On July 31, 2004, the Company issued a five-year,
$22.0 million non-interest bearing note to help fund the
acquisition of the remainder of Canyon Fuels common stock.
At its issuance, the note was discounted to
II-57
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
its present value using a rate of 7.0%. The promissory note is
payable in quarterly installments of $1.0 million through
July 2008 and $1.5 million from October 2008 through July
2009.
The Company also periodically establishes uncommitted lines of
credit with banks. These agreements generally provide for
short-term borrowings at market rates. At December 31,
2005, there were $20.0 million of such agreements in
effect, under which no loans were outstanding.
Aggregate contractual maturities of debt are $10.6 million
in 2006, $3.3 million in 2007, $4.0 million in 2008,
$4.3 million in 2009 and $960.2 million thereafter.
Terms of the Companys credit facilities and leases contain
financial and other covenants that limit the ability of the
Company to, among other things, effect acquisitions or
dispositions and borrow additional funds and require the Company
to, among other things, maintain various financial ratios and
comply with various other financial covenants. In addition, the
covenants require the pledging of assets to collateralize the
Companys revolving credit facility. The assets pledged
include equity interests in wholly-owned subsidiaries, certain
real property interests, accounts receivable and inventory of
the Company. Failure by the Company to comply with such
covenants could result in an event of default, which, if not
cured or waived, could have a material adverse effect on the
Company. The Company was in compliance with all financial
covenants at December 31, 2005.
|
|
9. |
Fair Values of Financial Instruments |
The following methods and assumptions were used by the Company
in estimating its fair value disclosures for financial
instruments:
Cash and cash equivalents: The carrying amounts
approximate fair value.
Debt: At December 31, 2005 and 2004, the fair value
of the Companys senior notes and other long-term debt,
including amounts classified as current, was
$1,001.6 million and $1,000.6 million, respectively.
Derivatives.
As of December 31, 2005, the Company held heating oil swaps
totaling 22.8 million gallons at a fixed price of $1.45 and
heating oil call options totaling 9.3 million gallons at
call prices from $1.70 to $2.05. The fair value of the heating
oil swaps and calls of $8.7 million is reflected as a
current asset in the Consolidated Balance Sheet at
December 31, 2005.
As of December 31, 2005 the Company held swaps for 12,000
sulfur dioxide allowances with 6,000 expiring in 2006 and
2007 at a price of $815 and $825 in 2006 and 2007, respectively.
The Company had put options for 48,000 sulfur dioxide allowances
at prices from $600 to $1,200. The fair value of the sulfur
dioxide swaps and puts is reflected as a current liability of
$11.9 million and a current asset of $0.2 million,
respectively, in the Consolidated Balance Sheet at
December 31, 2005.
The Company terminated its outstanding interest rate swaps in
the fourth quarter of 2005. The fair value of these swaps was
$12.4 million at December 31, 2004.
II-58
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
|
|
10. |
Accrued Workers Compensation |
The Company is liable under the federal Mine Safety and Health
Act of 1969, as subsequently amended, to provide for
pneumoconiosis (black lung) benefits to eligible employees,
former employees, and dependents. The Company is also liable
under various states statutes for black lung benefits. The
Company currently provides for federal and state claims
principally through a self-insurance program. Charges are being
made to operations as determined by independent actuaries, at
the present value of the actuarially computed present and future
liabilities for such benefits over the employees
applicable years of service.
In addition, the Company is liable for workers
compensation benefits for traumatic injuries that are accrued as
injuries are incurred. Traumatic claims are either covered
through self-insured programs or through state-sponsored
workers compensation programs.
Workers compensation expense consists of the following
components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Self-insured black lung benefits:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost
|
|
$ |
1,159 |
|
|
$ |
1,447 |
|
|
$ |
1,491 |
|
|
Interest cost
|
|
|
1,852 |
|
|
|
2,660 |
|
|
|
2,942 |
|
|
Net amortization
|
|
|
(3,793 |
) |
|
|
(1,080 |
) |
|
|
(247 |
) |
|
|
|
|
|
|
|
|
|
|
Total black lung disease
|
|
|
(782 |
) |
|
|
3,027 |
|
|
|
4,186 |
|
|
Traumatic injury claims and assessments
|
|
|
20,196 |
|
|
|
18,725 |
|
|
|
14,008 |
|
|
|
|
|
|
|
|
|
|
|
Total provision
|
|
$ |
19,414 |
|
|
$ |
21,752 |
|
|
$ |
18,194 |
|
|
|
|
|
|
|
|
|
|
|
Payments for workers compensation benefits
|
|
$ |
29,952 |
|
|
$ |
21,068 |
|
|
$ |
17,072 |
|
Discount rate
|
|
|
5.80 |
% |
|
|
6.00 |
% |
|
|
6.50 |
% |
Cost escalation rate
|
|
|
3.00 |
% |
|
|
4.00 |
% |
|
|
4.00 |
% |
Net amortization represents the systematic recognition of
actuarial gains or losses over a five-year period.
Summarized below is information about the amounts recognized in
the consolidated balance sheets for workers compensation
benefits:
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Black lung costs
|
|
$ |
26,670 |
|
|
$ |
51,793 |
|
Traumatic and other workers compensation claims
|
|
|
37,033 |
|
|
|
43,427 |
|
|
|
|
|
|
|
|
Total obligations
|
|
|
63,703 |
|
|
|
95,220 |
|
Less amount included in accrued expenses
|
|
|
9,900 |
|
|
|
12,774 |
|
|
|
|
|
|
|
|
Noncurrent obligations
|
|
$ |
53,803 |
|
|
$ |
82,446 |
|
|
|
|
|
|
|
|
II-59
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
The reconciliation of changes in the benefit obligation of the
black lung liability is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Beginning of year obligation
|
|
$ |
47,641 |
|
|
$ |
46,722 |
|
|
Service cost
|
|
|
1,159 |
|
|
|
1,447 |
|
|
Interest cost
|
|
|
1,852 |
|
|
|
2,660 |
|
|
Actuarial gain
|
|
|
(16,247 |
) |
|
|
(1,122 |
) |
|
Divestitures
|
|
|
(14,136 |
) |
|
|
|
|
|
Benefit and administrative payments
|
|
|
(3,362 |
) |
|
|
(2,066 |
) |
|
|
|
|
|
|
|
Net obligation at end of year
|
|
|
16,907 |
|
|
|
47,641 |
|
|
Unrecognized gain
|
|
|
9,763 |
|
|
|
4,152 |
|
|
|
|
|
|
|
|
Accrued cost
|
|
$ |
26,670 |
|
|
$ |
51,793 |
|
|
|
|
|
|
|
|
There were no receivables related to benefits contractually
recoverable from others at December 31, 2005. Receivables
related to benefits contractually recoverable from others of
$0.4 million at December 31, 2004 are recorded in
other long-term assets.
|
|
11. |
Asset Retirement Obligations |
The Companys asset retirement obligations arise from the
federal Surface Mining Control and Reclamation Act of 1977 and
similar state statutes, which require that mine property be
restored in accordance with specified standards and an approved
reclamation plan. The required reclamation activities to be
performed are outlined in the Companys mining permits.
These activities include reclaiming the pit and support acreage
at surface mines, sealing portals at underground mines, and
reclaiming refuse areas and slurry ponds.
The Company reviews its asset retirement obligation at least
annually and makes necessary adjustments for permit changes as
granted by state authorities and for revisions of estimates of
amount and timing of costs. For ongoing operations, adjustments
to the liability result in an adjustment to the corresponding
asset. For idle operations, adjustments to the liability are
recognized as income or expense in the period the adjustment is
recorded.
Effective January 1, 2003, the Company began accounting for
its reclamation obligations in accordance with Statement
No. 143. The cumulative effect of this change on periods
prior to January 1, 2003 resulted in a charge to income of
$3.7 million (net of income taxes of $2.3 million), or
$0.07 per share, which is included in the Companys
results of operations for the year ended December 31, 2003.
II-60
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
The following table describes the changes to the Companys
asset retirement obligation for the years ended December 31:
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Balance at January 1 (including current portion)
|
|
$ |
199,597 |
|
|
$ |
162,731 |
|
Accretion expense
|
|
|
14,950 |
|
|
|
12,681 |
|
Additions/(reductions) resulting from property
additions/(disposals)
|
|
|
(33,339 |
) |
|
|
37,784 |
|
Adjustments to the liability from changes in estimates
|
|
|
4,191 |
|
|
|
(1,571 |
) |
Liabilities settled
|
|
|
(7,991 |
) |
|
|
(12,028 |
) |
|
|
|
|
|
|
|
Balance at December 31
|
|
|
177,408 |
|
|
|
199,597 |
|
Current portion included in accrued expenses
|
|
|
(10,680 |
) |
|
|
(19,632 |
) |
|
|
|
|
|
|
|
Long-term liability
|
|
$ |
166,728 |
|
|
$ |
179,965 |
|
|
|
|
|
|
|
|
|
|
12. |
Employee Benefit Plans |
|
|
|
Defined Benefit Pension and Other Postretirement Benefit
Plans |
The Company has non-contributory defined benefit pension plans
covering certain of its salaried and non-union hourly employees.
Benefits are generally based on the employees age and
compensation. The Company funds the plans in an amount not less
than the minimum statutory funding requirements nor more than
the maximum amount that can be deducted for federal income tax
purposes.
The Company also currently provides certain postretirement
medical/life insurance coverage for eligible employees.
Generally, covered employees who terminate employment after
meeting eligibility requirements are eligible for postretirement
coverage for themselves and their dependents. The salaried
employee postretirement medical/life plans are contributory,
with retiree contributions adjusted periodically, and contain
other cost-sharing features such as deductibles and coinsurance.
The postretirement medical plan for retirees who were members of
the UMWA is not contributory. The Companys current funding
policy is to fund the cost of all postretirement medical/life
insurance benefits as they are paid.
During 2005, the postretirement benefit plans were amended to
improve benefits to participants. As discussed in Note 3,
Dispositions, on December 31, 2005, the Company
sold three of its subsidiaries with operations in Central
Appalachia, along with the related postretirement benefit
obligations. The only remaining participants in the
postretirement benefit plan have their benefits capped at
current levels. This disposition constituted a settlement of the
Companys postretirement benefit obligation and a loss of
$59.2 million was recognized.
The Company uses a December 31 measurement date for its
pension and postretirement benefit plans.
II-61
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
Obligations and Funded Status. Summaries of the changes
in the benefit obligations, plan assets and funded status of the
plans are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Postretirement | |
|
|
Pension Benefits | |
|
Benefits | |
|
|
| |
|
| |
|
|
2005 | |
|
2004 | |
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
| |
|
| |
CHANGE IN BENEFIT OBLIGATIONS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit obligations at January 1
|
|
$ |
218,063 |
|
|
$ |
182,946 |
|
|
$ |
535,870 |
|
|
$ |
531,933 |
|
|
Service cost
|
|
|
11,072 |
|
|
|
8,861 |
|
|
|
5,592 |
|
|
|
4,145 |
|
|
Interest cost
|
|
|
12,655 |
|
|
|
11,781 |
|
|
|
31,866 |
|
|
|
29,695 |
|
|
Plan amendments
|
|
|
242 |
|
|
|
139 |
|
|
|
20,010 |
|
|
|
|
|
|
Acquisitions/(divestitures)
|
|
|
|
|
|
|
23,380 |
|
|
|
(455,294 |
) |
|
|
10,748 |
|
|
Benefits paid
|
|
|
(16,228 |
) |
|
|
(15,288 |
) |
|
|
(32,963 |
) |
|
|
(29,585 |
) |
|
Transfer from Canyon Fuel Pension Plan
|
|
|
|
|
|
|
57 |
|
|
|
|
|
|
|
|
|
|
Other-primarily actuarial (gain) loss
|
|
|
8,831 |
|
|
|
6,187 |
|
|
|
(40,047 |
) |
|
|
(11,066 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit obligations at December 31
|
|
$ |
234,635 |
|
|
$ |
218,063 |
|
|
$ |
65,034 |
|
|
$ |
535,870 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CHANGE IN PLAN ASSETS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Value of plan assets at January 1
|
|
$ |
191,109 |
|
|
$ |
151,126 |
|
|
$ |
|
|
|
$ |
|
|
|
Actual return on plan assets
|
|
|
15,060 |
|
|
|
17,974 |
|
|
|
|
|
|
|
|
|
|
Acquisitions
|
|
|
|
|
|
|
15,599 |
|
|
|
|
|
|
|
|
|
|
Employer contributions
|
|
|
20,034 |
|
|
|
21,641 |
|
|
|
32,963 |
|
|
|
29,585 |
|
|
Benefits paid
|
|
|
(16,228 |
) |
|
|
(15,288 |
) |
|
|
(32,963 |
) |
|
|
(29,585 |
) |
|
Transfer from Canyon Fuel Pension Plan
|
|
|
|
|
|
|
57 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Value of plan assets at December 31
|
|
$ |
209,975 |
|
|
$ |
191,109 |
|
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
NET AMOUNT RECOGNIZED
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Funded status of the plans
|
|
$ |
(24,660 |
) |
|
$ |
(26,954 |
) |
|
$ |
(65,034 |
) |
|
$ |
(535,870 |
) |
|
Unrecognized actuarial loss
|
|
|
37,567 |
|
|
|
34,683 |
|
|
|
4,149 |
|
|
|
129,753 |
|
|
Unrecognized prior service cost (gain)
|
|
|
(330 |
) |
|
|
(886 |
) |
|
|
16,497 |
|
|
|
(3,992 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Prepaid (accrued) benefit cost
|
|
$ |
12,577 |
|
|
$ |
6,843 |
|
|
$ |
(44,388 |
) |
|
$ |
(410,109 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
II-62
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Postretirement | |
|
|
Pension Benefits | |
|
Benefits | |
|
|
| |
|
| |
|
|
2005 | |
|
2004 | |
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
| |
|
| |
BALANCE SHEET AMOUNTS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued benefit liabilities
|
|
$ |
(17,193 |
) |
|
$ |
(17,628 |
) |
|
$ |
(44,388 |
) |
|
$ |
(410,109 |
) |
|
Intangible asset (other assets)
|
|
|
766 |
|
|
|
592 |
|
|
|
|
|
|
|
|
|
|
Minimum pension liability adjustment (accumulated other
comprehensive income)
|
|
|
29,004 |
|
|
|
23,879 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net asset (liability) recognized
|
|
$ |
12,577 |
|
|
$ |
6,843 |
|
|
$ |
(44,388 |
) |
|
$ |
(410,109 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
|
|
$ |
|
|
|
$ |
|
|
|
$ |
(3,062 |
) |
|
$ |
(29,685 |
) |
|
Long-term
|
|
$ |
12,577 |
|
|
$ |
6,843 |
|
|
$ |
(41,326 |
) |
|
$ |
(380,424 |
) |
|
|
|
Other Postretirement Benefits |
The postretirement plan amendment relates to the enhancement of
benefits to employees discussed above, which also resulted in
the increase in the unrecognized prior service cost.
The actuarial gain in 2005 resulted from changes in certain
actuarial assumptions, including changes in the cost claims
curve. The actuarial gain in 2004 resulted from impact of the
Medicare Prescription Drug, Improvement and Modernization Act of
2003 implementation discussed below.
Pension Benefits
The accumulated benefit obligation for all pension plans was
$227.0 million and $208.7 million at December 31,
2005 and 2004, respectively.
Transfers from the Canyon Fuel Company Pension Plan represent
transfers of the actuarially determined benefit obligation and
the related plan assets for employees who were transferred from
Canyon Fuel to the Company in 2004 as a result of the
acquisition of Canyon Fuel discussed in Note 2,
Business Combinations.
II-63
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
Components of Net Periodic Benefit Cost. The following
table details the components of pension and other postretirement
benefit costs.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits | |
|
Other Postretirement Benefits | |
Year Ended |
|
| |
|
| |
December 31, |
|
2005 | |
|
2004 | |
|
2003 | |
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Service cost
|
|
$ |
11,072 |
|
|
$ |
8,861 |
|
|
$ |
8,188 |
|
|
$ |
5,592 |
|
|
$ |
4,145 |
|
|
$ |
3,637 |
|
Interest cost
|
|
|
12,655 |
|
|
|
11,781 |
|
|
|
11,293 |
|
|
|
31,866 |
|
|
|
29,695 |
|
|
|
31,126 |
|
Expected return on plan assets*
|
|
|
(15,944 |
) |
|
|
(14,539 |
) |
|
|
(13,687 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Other amortization and deferral
|
|
|
7,393 |
|
|
|
4,802 |
|
|
|
1,435 |
|
|
|
25,882 |
|
|
|
16,685 |
|
|
|
21,315 |
|
Settlements
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
59,195 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net benefit cost
|
|
$ |
15,176 |
|
|
$ |
10,905 |
|
|
$ |
7,229 |
|
|
$ |
122,535 |
|
|
$ |
50,525 |
|
|
$ |
56,078 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
The Company does not fund its other postretirement liabilities. |
Assumptions. The following table provides the assumptions
used to determine the actuarial present value of projected
benefit obligations at December 31.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other | |
|
|
Pension | |
|
Postretirement | |
|
|
Benefits | |
|
Benefits | |
|
|
| |
|
| |
|
|
2005 | |
|
2004 | |
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
| |
|
| |
Weighted average assumptions:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate
|
|
|
5.80 |
% |
|
|
6.00 |
% |
|
|
5.80 |
% |
|
|
6.00 |
% |
|
Rate of compensation increase
|
|
|
3.50 |
% |
|
|
3.50 |
% |
|
|
N/A |
|
|
|
N/A |
|
The following table provides the assumptions used to determine
net periodic benefit cost for years ended December 31.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Postretirement | |
|
|
Pension Benefits | |
|
Benefits | |
|
|
| |
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Weighted average assumptions:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate
|
|
|
6.00 |
% |
|
|
6.50 |
% |
|
|
7.00 |
% |
|
|
6.00 |
% |
|
|
6.50 |
% |
|
|
7.00 |
% |
|
Rate of compensation increase
|
|
|
3.50 |
% |
|
|
3.75 |
% |
|
|
4.25 |
% |
|
|
N/A |
|
|
|
N/A |
|
|
|
N/A |
|
|
Expected return on plan assets
|
|
|
8.50 |
% |
|
|
8.50 |
% |
|
|
9.00 |
% |
|
|
N/A |
|
|
|
N/A |
|
|
|
N/A |
|
The Company establishes the expected long-term rate of return at
the beginning of each fiscal year based upon historical returns
and projected returns on the underlying mix of invested assets.
The Company utilizes modern portfolio theory modeling techniques
in the development of its return assumptions. This technique
projects rates of returns that can be generated through various
asset allocations that lie within the risk tolerance set forth
by members of the Companys pension committee (the
Pension Committee). The risk assessment provides a
link between a pensions risk capacity, managements
willingness to accept investment risk and the asset allocation
process, which ultimately leads to the return generated by the
invested assets. For the
II-64
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
determination of net periodic benefit cost in 2006, the Company
will utilize an expected rate of return of 8.25%.
The following table provides information regarding the assumed
health care cost trend rates at December 31.
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Health care cost trend rate assumed for next year
|
|
|
N/A |
|
|
|
8.00 |
% |
Ultimate trend rate
|
|
|
N/A |
|
|
|
5.00 |
% |
Year that the rate reaches the ultimate trend rate
|
|
|
N/A |
|
|
|
2011 |
|
Because postretirement costs for remaining participants are
capped at current levels, future changes in health care costs
have no future effect on the plan benefits.
Increasing the assumed health care cost trend rate by one
percentage point each year would have increased the net periodic
postretirement benefit cost for 2005 by $4.0 million, or 3%.
Plan Assets. The Companys pension plan weighted
average asset allocations by asset category are as follows:
|
|
|
|
|
|
|
|
|
|
|
Plan Assets at | |
|
|
December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
Equity securities
|
|
|
71 |
% |
|
|
67 |
% |
Debt securities
|
|
|
23 |
% |
|
|
28 |
% |
Cash and equivalents
|
|
|
6 |
% |
|
|
5 |
% |
|
|
|
|
|
|
|
Total
|
|
|
100 |
% |
|
|
100 |
% |
|
|
|
|
|
|
|
The Pension Committee is responsible for overseeing the
investment of pension plan assets. The Pension Committee is
responsible for determining and monitoring appropriate asset
allocations and for selecting or replacing investment managers,
trustees and custodians. The pension plans current
investment targets are 65% equity, 30% fixed income securities
and 5% cash. The Pension Committee reviews the actual asset
allocation in light of these targets on a periodic basis and
rebalances among investments as necessary. The Pension Committee
evaluates the performance of investment managers as compared to
the performance of specified benchmarks and peers and monitors
the investment managers to ensure adherence to their stated
investment style and to the plans investment guidelines.
Cash Flows. The Company is not required to make any
contributions to its pension plans in 2006. The Company
currently anticipates making contributions of approximately
$21.0 million to the pension plan in 2006.
II-65
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
The following represents expected future benefit payments, which
reflect expected future service, as appropriate:
|
|
|
|
|
|
|
|
|
|
|
|
|
Other | |
|
|
Pension | |
|
Postretirement | |
|
|
Benefits | |
|
Benefits | |
|
|
| |
|
| |
2006
|
|
$ |
19,668 |
|
|
$ |
3,653 |
|
2007
|
|
|
20,272 |
|
|
|
3,803 |
|
2008
|
|
|
21,245 |
|
|
|
3,962 |
|
2009
|
|
|
21,659 |
|
|
|
4,234 |
|
2010
|
|
|
21,796 |
|
|
|
4,615 |
|
Years 2011-2015
|
|
|
110,970 |
|
|
|
33,154 |
|
|
|
|
|
|
|
|
|
|
$ |
215,610 |
|
|
$ |
53,421 |
|
|
|
|
|
|
|
|
Impact of Medicare Prescription Drug, Improvement and
Modernization Act of 2003. On December 8, 2003, the
President signed into law the Medicare Prescription Drug,
Improvement and Modernization Act of 2003 (the Act).
The Act introduces a prescription drug benefit under Medicare
(Medicare Part D) as well as a federal subsidy
to sponsors of retiree health care benefit plans that provide a
benefit that is at least actuarially equivalent to Medicare
Part D. The Company has included the effects of the Act in
its financial statements for the year ended December 31,
2004 in accordance with FASB Staff Position
No. FAS 106-2, Accounting and Disclosure
Requirements related to the Medicare Prescription Drug,
Improvement and Modernization Act of 2003 (FSP
106-2). Incorporation of the provisions of the Act
resulted in a reduction of the Companys postretirement
benefit obligation of $68.0 million. The effect of the Act
on postretirement medical expense for fiscal year 2004 and 2005
was a decrease of approximately $18.0 million
(substantially all of which is recorded as a component of cost
of coal sales). The benefits were partially offset by increased
costs resulting from changes to other actuarial assumptions that
were incorporated at the beginning of the year.
|
|
|
Multi-employer Pension and Benefit Plans |
The Company made no payments in 2005, 2004 and 2003 into a
multi-employer defined benefit pension plan trust established
for the benefit of union employees under the labor contract with
the UMWA. Payments are based on hours worked and are expensed as
hours are incurred. Under the Multi-employer Pension Plan
Amendments Act of 1980, a contributor to a multi-employer
pension plan may be liable, under certain circumstances, for its
proportionate share of the plans unfunded vested benefits
(withdrawal liability). The Company is not aware of any
circumstances that would require it to reflect its share of
unfunded vested pension benefits in its financial statements.
During 2005, approximately 13% of the Companys workforce
was represented by the UMWA under a collective bargaining
agreement that is effective through December 31, 2006. With
the sale of the Central Appalachian operations discussed in
Note 3, Dispositions, the Company no longer has
employees represented by the UMWA.
The Coal Industry Retiree Health Benefit Act of 1992
(Benefit Act) provides for the funding of medical
and death benefits for certain retired members of the UMWA
through premiums to be paid by assigned
II-66
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
operators (former employers), transfers in 1993 and 1994 from an
overfunded pension trust established for the benefit of retired
UMWA members, and transfers from the Abandoned Mine Lands Fund
(funded by a federal tax on coal production) commencing in 1995.
The Company treats its obligation under the Benefit Act as a
participation in a multi-employer plan and records expense as
premiums are paid. The Company recorded expense of
$3.4 million, $6.0 million and $5.1 million in
the years ended December 31, 2005, 2004 and 2003 for
premiums pursuant to the Benefit Act.
The Company sponsors savings plans which were established to
assist eligible employees in providing for their future
retirement needs. The Companys expense representing its
contributions to the plans were $12.4 million,
$8.8 million and $8.3 million for the years ended
December 31, 2005, 2004 and 2003, respectively.
On November 24, 2004, the Company filed a registration
statement on
Form S-3 with the
SEC. The registration statement allows the Company to offer,
from time to time, an aggregate of up to $1.0 billion in
debt securities, preferred stock, depositary shares, purchase
contracts, purchase units, common stock and related rights and
warrants.
On October 28, 2004, the Company completed a public
offering of 7,187,500 common shares at $33.85 per share.
The proceeds from the offering, net of the underwriters
discount and related expenses, were $230.5 million. Net
proceeds from the offering were used primarily to repay
borrowings under the Companys revolving credit facility
incurred to finance the acquisition of Triton and the first
annual payment under the Little Thunder lease, and the remaining
net proceeds will be used for general corporate purposes,
including the development of the Mountain Laurel mine complex in
the Central Appalachia Basin.
On December 1, 2005, the Company issued a tender offer to
induce conversion of its 5% Perpetual Cumulative Convertible
Preferred Stock (Preferred Stock) to common shares
(the Conversion Offer). The Conversion Offer expired
on December 30, 2005. On December 31, 2005, the
Company accepted for conversion 2,724,418 shares of
Preferred Stock to be converted to 6,654,119 shares of
common stock, including a conversion premium of
0.0439 shares. The Company recognized a dividend on the
Preferred Stock in the amount of $9.5 million, representing
the difference in the fair market value of the shares issued in
conversion and those convertible pursuant to the original
conversion terms.
On January 31, 2003, the Company completed a public
offering of 2,875,000 shares of Preferred Stock. The net
proceeds realized by the Company from the offering of
$139.0 million were used to reduce indebtedness under the
Companys revolving credit facility, and for working
capital and general corporate purposes. Dividends on the
Preferred Stock are cumulative and payable quarterly at the
annual rate of 5% of
II-67
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
the liquidation preference. Each share of the Preferred Stock is
initially convertible, under certain conditions, into
2.3985 shares of the Companys common stock. The
Preferred Stock is redeemable, at the Companys option, on
or after January 31, 2008 if certain conditions are met.
The holders of the Preferred Stock are not entitled to voting
rights on matters submitted to the Companys common
shareholders. However, if the Company fails to pay the
equivalent of six quarterly dividends, the holders of the
Preferred Stock will be entitled to elect two directors to the
Companys Board of Directors.
Pursuant to a stock repurchase plan, the Company may repurchase
up to 6.0 million of its shares of common stock. At
December 31, 2005, 5.6 million shares of common stock
were available for repurchase under the plan. The repurchased
shares are being held in the Companys treasury, which the
Company accounts for using the average cost method. Future
repurchases under the plan will be made at managements
discretion and will depend on market conditions and other
factors. During 2005, 273,000 treasury shares were contributed
to the pension plans.
|
|
14. |
Stockholder Rights Plan |
Under a stockholder rights plan, preferred share purchase rights
(Preferred Purchase Rights) entitle their holders to
purchase one one-hundredth of a share of a series of junior
participating preferred stock at an exercise price of $42. The
Preferred Purchase Rights are exercisable only when a person or
group (an Acquiring Person) acquires 20% or more of
the Companys common stock or if a tender or exchange offer
is announced which would result in ownership by a person or
group of 20% or more of the Companys common stock. In
certain circumstances, the Preferred Purchase Rights allow the
holder (except for the Acquiring Person) to purchase the
Companys common stock or voting stock of the Acquiring
Person at a discount. The Board of Directors has the option to
allow some or all holders (except for the Acquiring Person) to
exchange their rights for Company common stock. The rights will
expire on March 20, 2010, subject to earlier redemption or
exchange by the Company as described in the plan.
|
|
15. |
Stock Incentive Plan and Other Incentive Plans |
The Companys Stock Incentive Plan (the Company
Incentive Plan) reserved 9,000,000 shares of the
Companys common stock for awards to officers and other
selected key management employees of the Company. The Company
Incentive Plan provides the Board of Directors with the
flexibility to grant stock options, stock appreciation rights,
restricted stock awards, restricted stock units, performance
stock or units, merit awards, phantom stock awards and rights to
acquire stock through purchase under a stock purchase program
(Awards). Awards the Board of Directors elects to
pay out in cash do not count against the 9,000,000 shares
authorized in the Company Incentive Plan.
As of December 31, 2005, stock options, performance units,
restricted stock units and price contingent stock awards were
the types of awards granted. Each is discussed more fully below.
II-68
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
Stock Options
Stock options are generally subject to vesting provisions of at
least one year from the date of grant and are granted at a price
equal to 100% of the fair market value of the stock on the date
of grant. Information regarding stock options under the Company
Incentive Plan follows for the years ended December 31,
2005, 2004 and 2003 (options in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
|
|
|
Weighted | |
|
|
|
Weighted | |
|
|
|
Weighted | |
|
|
Common | |
|
Average | |
|
Common | |
|
Average | |
|
Common | |
|
Average | |
|
|
Shares | |
|
Price | |
|
Shares | |
|
Price | |
|
Shares | |
|
Price | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Options outstanding at January 1
|
|
|
2,965 |
|
|
$ |
20.85 |
|
|
|
4,622 |
|
|
$ |
21.29 |
|
|
|
5,485 |
|
|
$ |
20.85 |
|
Granted
|
|
|
32 |
|
|
$ |
38.80 |
|
|
|
6 |
|
|
$ |
33.61 |
|
|
|
114 |
|
|
$ |
19.23 |
|
Exercised
|
|
|
(1,519 |
) |
|
$ |
21.19 |
|
|
|
(1,658 |
) |
|
$ |
22.15 |
|
|
|
(771 |
) |
|
$ |
17.54 |
|
Canceled
|
|
|
(20 |
) |
|
$ |
24.86 |
|
|
|
(5 |
) |
|
$ |
21.46 |
|
|
|
(206 |
) |
|
$ |
22.60 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options outstanding at December 31
|
|
|
1,458 |
|
|
$ |
20.80 |
|
|
|
2,965 |
|
|
$ |
20.85 |
|
|
|
4,622 |
|
|
$ |
21.29 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options exercisable at December 31
|
|
|
971 |
|
|
$ |
20.54 |
|
|
|
1,783 |
|
|
$ |
21.15 |
|
|
|
2,692 |
|
|
$ |
21.94 |
|
Options available for grant at December 31
|
|
|
2,397 |
|
|
|
|
|
|
|
2,677 |
|
|
|
|
|
|
|
2,981 |
|
|
|
|
|
The Company applies APB 25 and related interpretations in
accounting for the Company Incentive Plan. Accordingly, no
compensation expense has been recognized for the fixed stock
option portion of the Company Incentive Plan. The after-tax fair
value of options granted in 2005, 2004 and 2003 was determined
to be $0.4 million, $0.1 million and $0.7 million,
respectively, which for purposes of the pro forma disclosure in
Note 1, Accounting Policies, is recognized as
compensation expense over the options vesting period. The
fair value of the options was determined using the Black-Scholes
option pricing model and the weighted average assumptions noted
below. Substantially all stock options granted vest ratably over
three years, with the majority vesting in 2006.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Weighted average fair value per share of options granted
|
|
$ |
16.90 |
|
|
$ |
15.38 |
|
|
$ |
8.33 |
|
Assumptions (weighted average):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Risk-free interest rate
|
|
|
3.70 |
% |
|
|
3.65 |
% |
|
|
2.84 |
% |
|
Expected dividend yield
|
|
|
0.9 |
% |
|
|
1.0 |
% |
|
|
1.5 |
% |
|
Expected volatility
|
|
|
51.1 |
% |
|
|
52.7 |
% |
|
|
53.5 |
% |
|
Expected life (in years)
|
|
|
5.0 |
|
|
|
5.0 |
|
|
|
5.0 |
|
II-69
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
The table below shows pertinent information on options
outstanding at December 31, 2005 (options in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options Outstanding | |
|
Options Exercisable | |
|
|
|
|
| |
|
| |
|
|
|
|
Weighted Average | |
|
Weighted | |
|
|
|
Weighted | |
|
|
|
|
Remaining | |
|
Average | |
|
|
|
Average | |
Range of |
|
Number | |
|
Contractual Life | |
|
Exercise | |
|
Number | |
|
Exercise | |
Exercise prices |
|
Outstanding | |
|
(Years) | |
|
Price | |
|
Exercisable | |
|
Price | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
$ 8.50-$10.69
|
|
|
93 |
|
|
|
3.21 |
|
|
$ |
10.58 |
|
|
|
93 |
|
|
$ |
10.58 |
|
$ 16.09-$21.95
|
|
|
592 |
|
|
|
6.08 |
|
|
|
18.75 |
|
|
|
355 |
|
|
|
19.16 |
|
$ 22.00-$22.82
|
|
|
524 |
|
|
|
6.31 |
|
|
|
22.59 |
|
|
|
306 |
|
|
|
22.60 |
|
$ 22.875-$22.90
|
|
|
161 |
|
|
|
1.26 |
|
|
|
22.89 |
|
|
|
161 |
|
|
|
22.89 |
|
$ 23.45-$35.30
|
|
|
86 |
|
|
|
4.37 |
|
|
|
30.42 |
|
|
|
56 |
|
|
|
27.81 |
|
$ 67.51
|
|
|
2 |
|
|
|
9.79 |
|
|
|
67.51 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,458 |
|
|
|
5.35 |
|
|
$ |
20.80 |
|
|
|
971 |
|
|
$ |
20.54 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Performance stock or unit awards can be earned by the recipient
if the Company meets certain pre-established performance
measures. Until earned, the performance awards are
nontransferable, and when earned, performance awards are payable
in cash, stock, or restricted stock as determined by the
Companys Board of Directors. In January 2004, the Company
granted performance unit awards that are earned if the Company
meets certain financial, safety and environmental targets during
the three years ending December 31, 2006. Amounts accrued
during 2005 and 2004 for these awards totaled $3.3 million
and $3.1 million, respectively. During the fourth quarter
of 2003, the Companys Board of Directors approved awards
under a four-year performance unit plan that began in 2000
totaling $19.6 million (including $1.9 million awarded
to employees of Canyon Fuel), which was paid in cash in the
first quarter of 2004.
|
|
|
Restricted Stock and Restricted Stock Unit Awards |
The restricted stock and restricted stock units require no
payment from the employee. Compensation expense is based on the
fair value on the grant date and is recorded ratably over the
vesting period of three years. During the vesting period, the
employee receives compensation equal to dividends declared on
common shares.
During 2005 and 2004, restricted stock and restricted stock unit
grants, net of cancellations, totaled 55,195 and
149,190 shares, respectively at a weighted average fair
value of $57.81 and $28.47 per share, respectively.
Expenses of $2.2 million and $2.4 million were
recorded during 2005 and 2004, respectively.
On December 18, 2002, the Company granted a restricted
stock unit award of 50,000 shares. The fair value of the
shares on the date of grant was $21.11 per share. The units
will vest in their entirety on January 31, 2008. The
Company will recognize compensation expense in the amount of the
total fair value of the grant ratably over the vesting period of
the award.
II-70
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
|
|
|
Price Contingent Stock Awards |
In the third quarter 2005, the Companys Board of Directors
approved a performance-contingent phantom stock plan for 11 of
its executives. The plan allows for participants to earn up to
252,600 units to be paid out in both cash and stock upon
simultaneous attainment of certain levels of stock price and
EBITDA, as defined by the Company. The Company recognized
$4.5 million of expense related to this plan in the fourth
quarter of 2005, as the Companys projections indicate that
targets will be met in 2006 and a projected payout of
$15.0 million will be made.
On January 14, 2004, the Company granted an award of
220,766 shares of performance-contingent phantom stock that
vested in the event the Companys stock price reached an
average pre-established price over a period of 20 consecutive
trading days within five years following the date of grant. On
March 3, 2005, the price contingency discussed above was
met, and the award was paid in a combination of Company stock
($7.3 million) and cash ($2.6 million). As such, the
Company recognized a $9.9 million charge as a component of
selling, general and administrative expense ($9.1 million)
and cost of coal sales ($0.8 million) in the accompanying
Consolidated Statements of Income.
|
|
|
Credit Risk and Major Customers |
The Company places its cash equivalents in investment-grade
short-term investments and limits the amount of credit exposure
to any one commercial issuer.
The Company markets its coal principally to electric utilities
in the United States. Sales to customers in foreign countries
were $166.0 million and $134.0 million for the years
ended December 31, 2005 and 2004. As of December 31,
2005 and 2004, accounts receivable from electric utilities
located in the United States totaled $146.6 million and
$127.7 million, respectively, or 82% and 71% of total trade
receivables for 2005 and 2004, respectively. Generally, credit
is extended based on an evaluation of the customers
financial condition, and collateral is not generally required.
Credit losses are provided for in the financial statements and
historically have been minimal.
The Company is committed under long-term contracts to supply
coal that meets certain quality requirements at specified
prices. These prices are generally adjusted based on indices.
Quantities sold under some of these contracts may vary from year
to year within certain limits at the option of the customer. The
Company and its operating subsidiaries sold approximately
140.2 million tons of coal in 2005. Approximately 70% of
this tonnage (representing 69% of the Companys revenue)
was sold under long-term contracts (contracts having a term of
greater than one year). Prices for coal sold under long-term
contracts ranged from $5.78 to $86.42 per ton. Long-term
contracts ranged in remaining life from one to 12 years.
Some of these
II-71
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
contracts include pricing which is above current market prices.
Sales (including spot sales) to major customers were as follows
(in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
TVA
|
|
$ |
306,896 |
|
|
$ |
147,338 |
|
|
$ |
80,510 |
|
AEP
|
|
|
221,334 |
|
|
|
173,528 |
|
|
|
222,580 |
|
Progress Energy
|
|
|
199,514 |
|
|
|
228,203 |
|
|
|
165,514 |
|
The Company depends upon barge, rail, truck and belt
transportation systems to deliver coal to its customers.
Disruption of these transportation services due to
weather-related problems, mechanical difficulties, strikes,
lockouts, bottlenecks, and other events could temporarily impair
the Companys ability to supply coal to its customers,
resulting in decreased shipments. Disruptions in rail service in
2004 and 2005 resulted in missed shipments and production
interruptions. The Company has no long-term contracts with
transportation providers to ensure consistent and reliable
service.
|
|
17. |
Earnings (Loss) per Share |
The following table sets forth the computation of basic and
diluted earnings (loss) per common share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
|
| |
|
|
Numerator | |
|
Denominator | |
|
Per Share | |
|
|
(Income) | |
|
(Shares) | |
|
Amount | |
|
|
| |
|
| |
|
| |
Basic EPS:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
38,123 |
|
|
|
63,652 |
|
|
$ |
0.59 |
|
|
Preferred stock dividends
|
|
|
(15,579 |
) |
|
|
|
|
|
|
(0.24 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Basic income available to common shareholders
|
|
$ |
22,544 |
|
|
|
|
|
|
$ |
0.35 |
|
|
|
|
|
|
|
|
|
|
|
Effect of dilutive securities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of common stock equivalents arising from stock options
and restricted stock grants
|
|
|
|
|
|
|
957 |
|
|
|
|
|
|
Effect of common stock equivalents arising from convertible
preferred stock
|
|
|
18 |
|
|
|
361 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted EPS:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted income available to common shareholders
|
|
$ |
22,562 |
|
|
|
64,970 |
|
|
$ |
0.35 |
|
|
|
|
|
|
|
|
|
|
|
II-72
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
|
| |
|
|
Numerator | |
|
Denominator | |
|
Per Share | |
|
|
(Income) | |
|
(Shares) | |
|
Amount | |
|
|
| |
|
| |
|
| |
Basic EPS:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
113,706 |
|
|
|
55,901 |
|
|
$ |
2.04 |
|
|
Preferred stock dividends
|
|
|
(7,187 |
) |
|
|
|
|
|
|
(0.13 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Basic income available to common shareholders
|
|
$ |
106,519 |
|
|
|
|
|
|
$ |
1.91 |
|
|
|
|
|
|
|
|
|
|
|
Effect of dilutive securities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of common stock equivalents arising from stock options
and restricted stock grants
|
|
|
|
|
|
|
937 |
|
|
|
|
|
|
Effect of common stock equivalents arising from convertible
preferred stock
|
|
|
7,187 |
|
|
|
6,896 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted EPS:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted income available to common shareholders
|
|
$ |
113,706 |
|
|
|
63,734 |
|
|
$ |
1.78 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2003 | |
|
|
| |
|
|
Numerator | |
|
Denominator | |
|
Per Share | |
|
|
(Income) | |
|
(Shares) | |
|
Amount | |
|
|
| |
|
| |
|
| |
Basic EPS:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income before cumulative effect of accounting change
|
|
$ |
20,340 |
|
|
|
52,511 |
|
|
$ |
0.39 |
|
|
Cumulative effect of accounting change
|
|
|
(3,654 |
) |
|
|
|
|
|
|
(0.07 |
) |
|
Preferred stock dividends
|
|
|
(6,589 |
) |
|
|
|
|
|
|
(0.13 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Basic income available to common shareholders
|
|
$ |
10,097 |
|
|
|
|
|
|
$ |
0.19 |
|
|
|
|
|
|
|
|
|
|
|
Effect of dilutive securities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of common stock equivalents arising from stock options
|
|
|
|
|
|
|
374 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted EPS:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income before cumulative effect of accounting change
|
|
$ |
20,340 |
|
|
|
52,885 |
|
|
$ |
0.38 |
|
|
|
|
|
|
|
|
|
|
|
|
Cumulative effect of accounting change
|
|
|
(3,654 |
) |
|
|
|
|
|
|
(0.07 |
) |
|
Preferred stock dividends
|
|
|
(6,589 |
) |
|
|
|
|
|
|
(0.12 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Diluted income available to common shareholders
|
|
$ |
10,097 |
|
|
|
|
|
|
$ |
0.19 |
|
|
|
|
|
|
|
|
|
|
|
At December 31, 2005, 6,535,000 shares, representing
the common stock conversion equivalent of the preferred stock
converted on December 31, 2005, and $15.6 million,
representing the related dividends and conversion inducement,
were excluded from the diluted earnings per share calculation
because their effect was anti-dilutive.
At December 31, 2003, 0.2 million shares were not
included in the diluted earnings per share calculation since the
exercise price was greater than the average market price. The
effect of assumed conversion of the
II-73
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
preferred stock was anti-dilutive and, therefore, not included
in the diluted earnings per share calculation for 2003.
The Company leases equipment, land and various other properties
under non-cancelable long-term leases, expiring at various
dates. Certain leases contain options that would allow the
Company to extend the lease or purchase the leased asset at the
end of the base lease term. Rental expense related to these
operating leases amounted to $31.8 million in 2005,
$22.7 million in 2004 and $17.4 million in 2003. The
Company has also entered into various non-cancelable royalty
lease agreements and federal lease bonus payments under which
future minimum payments are due.
Minimum payments due in future years under these agreements in
effect at December 31, 2005 are as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
Operating | |
|
|
|
|
Leases | |
|
Royalties | |
|
|
| |
|
| |
2006
|
|
$ |
24,089 |
|
|
$ |
26,390 |
|
2007
|
|
|
22,504 |
|
|
|
24,997 |
|
2008
|
|
|
20,898 |
|
|
|
23,938 |
|
2009
|
|
|
16,600 |
|
|
|
23,673 |
|
2010
|
|
|
13,478 |
|
|
|
23,054 |
|
Thereafter
|
|
|
42,078 |
|
|
|
44,742 |
|
|
|
|
|
|
|
|
|
|
$ |
139,647 |
|
|
$ |
166,794 |
|
|
|
|
|
|
|
|
On December 31, 2005, the Company sold its rail spur, rail
loadout and idle office complex at its Thunder Basin mining
complex in Wyoming, which it will lease back while it mines
adjacent reserves. The Company will pay $0.2 million per
month through September 2008, with an option to extend on a
month-to-month basis through September 2010. The Company
deferred $7.0 million of the gain on the sale, equal to the
present value of the minimum lease payments, to be amortized
over the term of the lease.
|
|
19. |
Related Party Transactions |
The Company received administration and production fees from
Canyon Fuel for managing the Canyon Fuel operations through
July 31, 2004, when the Company purchased the 35% interest
it did not previously own. The fee arrangement was calculated
annually and approved by the Canyon Fuel Management Board. The
production fee was calculated on a per-ton basis while the
administration fee represented the costs incurred by the
Companys employees related to Canyon Fuel administrative
matters. The fees recognized as other operating income by the
Company and as expense by Canyon Fuel were $4.8 million and
$8.5 million for the years ended December 31, 2004 and
2003, respectively.
From October 2002 through October 2004, the Company held an
ownership interest in NRP. The Company leases certain coal
reserves from NRP and pays royalties to NRP for the right to
mine those reserves.
II-74
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
Terms of the leases require the Company to prepay royalties with
those payments recoupable against production. Amounts recognized
as cost of coal sales for royalties paid to NRP during the years
ended December 31, 2004 and 2003 were $15.4 million
and $12.6 million, respectively.
In accordance with the purchase and sale agreement with Magnum,
the Company has agreed to continue to provide surety bonds and
letters of credit for reclamation and workers compensation
obligations of Magnum related to the properties sold in order to
facilitate an orderly transition. The purchase and sale
agreement requires Magnum to reimburse the Company for costs
related to the surety bonds and letters of credit and to use
commercially reasonable efforts after closing to replace the
obligations. If the surety bonds and letters of credit related
to the reclamation obligations are not replaced by Magnum within
two years of closing of the transaction, then Magnum must post a
letter of credit in favor of the Company in the amounts of the
obligations. If letters of credit related to the workers
compensation obligation are not replaced within 360 days
following the closing of the transaction, Magnum shall post a
letter of credit in favor of the Company in the amounts of the
obligation. Of the surety bonds related to reclamation
obligations, $92.8 million relates to properties sold to
Magnum while $10.5 million of letters of credit related to
the retiree healthcare obligation relates to the properties sold
to Magnum.
In addition, the Company has agreed to guarantee the performance
of Magnum with respect to three coal sales contracts and several
property leases sold to Magnum. If Magnum is unable to perform
with respect to the coal sales contracts, the Company would be
required to purchase coal on the open market or supply the
contract from its existing operations. If the Company purchased
all of the coal for these contracts at market prices effective
at December 31, 2005, it would incur a loss of
approximately $654.0 million related to the contracts. If
Magnum is unable to perform with respect to the property leases,
the Company would be responsible for future minimum royalty
payments of approximately $12.4 million. The Company
believes that it is remote that the Company would be liable for
any obligation related to these guarantees. However, if the
Company was to have to perform under these guarantees, it could
potentially have a material adverse effect on the business,
results of operations and financial condition of the Company.
In connection with the Companys acquisition of the coal
operations of Atlantic Richfield Company (ARCO) and
the simultaneous combination of the acquired ARCO operations and
the Companys Wyoming operations into the Arch Western
joint venture, the Company agreed to indemnify another member of
Arch Western against certain tax liabilities in the event that
such liabilities arise prior to June 1, 2013 as a result of
certain actions taken, including the sale or other disposition
of certain properties of Arch Western, the repurchase of certain
equity interests in Arch Western by Arch Western or the
reduction under certain circumstances of indebtedness incurred
by Arch Western in connection with the acquisition. If the
Company were to become liable, the maximum amount of potential
future tax payments was $193.3 million at December 31,
2005, of which none is recorded as a liability on the
Companys financial statements. Since the indemnification
is dependent upon the initiation of activities within the
Companys control and the Company does not intend to
initiate such activities, it is remote that the Company will
become liable for any obligation
II-75
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
related to this indemnification. However, if such
indemnification obligation were to arise, it could potentially
have a material adverse effect on the business, results of
operations and financial condition of the Company.
In addition, tax reporting applied to this transaction by the
other member of Arch Western is under review by the IRS. The
Company does not believe it is probable that it will be impacted
by the outcome of this review. If the outcome of this review
results in adjustments, the Company may be required to adjust
its deferred income taxes associated with its investment in Arch
Western. Given the uncertainty of an adverse outcome impacting
the Companys deferred income tax position as well as
offsetting tax positions that the Company may be able to take,
the Company is not able to determine a range of the potential
outcomes related to this issue. Any change that impacts the
Company related to the IRS review of the other member of this
transaction potentially could have a material adverse impact on
its financial statements.
The Company is a party to numerous claims and lawsuits with
respect to various matters. The Company provides for costs
related to contingencies when a loss is probable and the amount
is reasonably determinable. After conferring with counsel, it is
the opinion of management that the ultimate resolution of
pending claims will not have a material adverse effect on the
consolidated financial condition, results of operations or
liquidity of the Company.
In response to a declaratory judgment action filed by the
Companys subsidiary, Ark Land Company (Ark
Land), in Mingo County, West Virginia, against a landowner
involving the interpretation of a severance deed under which Ark
Land controls the coal and mining rights on property in Mingo
County, West Virginia, the landowner filed a counterclaim
against Ark Land and a third party complaint against the Company
and two of its other subsidiaries seeking damages for trespass,
nuisance and property damage arising out of the exercise of
rights under the severance deed on the property by the
Companys subsidiaries. The defendant alleged that the
Companys subsidiaries had insufficient rights to haul
certain foreign coals across the property without payment of
certain wheelage or other fees to the defendant. In addition,
the defendant alleged that the Company and its subsidiaries
violated West Virginias Standards for Management of
Waste Oil and the West Virginia Surface Coal Mining and
Reclamation Act. This case went to trial on October 4,
2005. The landowners counterclaim against Ark Land was
dismissed along with its cross claim against one of the
Companys subsidiaries and its claims for trespass,
nuisance and wheelage. On October 12, 2005, the jury
entered a verdict in favor of the landowner on its remaining
claims, assessing damages against the Company and its subsidiary
in the amount of $2.5 million. The jury found in the
Companys favor on its indemnity claim against the
Companys subsidiarys contractor, and awarded the
Company $1.25 million on that claim. The landowner also was
awarded its reasonable attorneys fees, which have not yet
been determined. The Company has reached a settlement in
principle with the landowner and the settlement is reflected in
the Companys financial statements.
A landowner filed a lawsuit in the Circuit Court for Kanawha
County, West Virginia, claiming, among other things, that Ark
Land, who leased West Virginia real estate from the landowner in
exchange for royalties, misrepresented certain facts involving a
lease amendment and that it miscalculated and underpaid
royalties under the lease. The suit sought damages of
approximately $14.5 million. Ark Land disputed its claims
and
II-76
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
filed a counterclaim for overpayment of royalties in the
approximate amount of $260,000. The court directed the parties
to arbitrate their dispute in accordance with the terms of their
lease. The arbitration began on October 31, 2005, but the
parties reached a settlement before the arbitrators decided the
case. Under the terms of the settlement, the Company agreed to
pay the landowner $16.0 million in complete settlement of
all claims against the Company, which is reflected in the
Consolidated Statement of Income in other expenses in the year
ended December 31, 2005.
The changes in operating assets and liabilities as shown in the
consolidated statements of cash flows are comprised of the
following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Decrease (increase) in operating assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Receivables
|
|
$ |
(48,432 |
) |
|
$ |
(31,570 |
) |
|
$ |
18,805 |
|
|
Inventories
|
|
|
(38,368 |
) |
|
|
(12,422 |
) |
|
|
(2,857 |
) |
Increase (decrease) in operating liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable and accrued expenses
|
|
|
108,536 |
|
|
|
(6,780 |
) |
|
|
8,844 |
|
|
Income taxes
|
|
|
(33,513 |
) |
|
|
(4,215 |
) |
|
|
(13,822 |
) |
|
Accrued postretirement benefits other than pension
|
|
|
28,660 |
|
|
|
18,019 |
|
|
|
27,558 |
|
|
Asset retirement obligations
|
|
|
(8,631 |
) |
|
|
(7,555 |
) |
|
|
(20,606 |
) |
|
Accrued workers compensation
|
|
|
(9,705 |
) |
|
|
(1,257 |
) |
|
|
(3,313 |
) |
|
Other
|
|
|
14,701 |
|
|
|
(21,626 |
) |
|
|
(14,984 |
) |
|
|
|
|
|
|
|
|
|
|
Changes in operating assets and liabilities
|
|
$ |
13,248 |
|
|
$ |
(67,406 |
) |
|
$ |
(375 |
) |
|
|
|
|
|
|
|
|
|
|
The Company produces steam and metallurgical coal from surface
and underground mines for sale to utility, industrial and export
markets. The Company operates only in the United States, with
mines in the major low-sulfur coal basins. The Company has three
reportable business segments, which are based on the coal basins
in which the Company operates. Coal quality, coal seam height,
transportation methods and regulatory issues are generally
consistent within a basin. Accordingly, market and contract
pricing have developed by coal basin. The Company manages its
coal sales by coal basin, not by individual mine complex. Mine
operations are evaluated based on their per-ton operating costs
(defined as including all mining costs but excluding
pass-through transportation expenses). The Companys
reportable segments are Powder River Basin (PRB), Central
Appalachia (CAPP) and Western Bituminous (WBIT). The
Companys operations in the Powder River Basin are located
in Wyoming and include one operating surface mine and one idle
surface mine. The Companys operations in Central
Appalachia are located in southern West Virginia, eastern
Kentucky and Virginia and include 10 underground mines and five
surface mines. The Companys Western Bituminous operations
are located in southern Wyoming, Colorado and Utah and include
four underground mines (one of which was idled in May 2004) and
two inactive surface mines in reclamation mode.
II-77
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
Operating segment results for the years ended December 31,
2005, 2004, and 2003 are presented below. Results for the
operating segments include all direct costs of mining.
Corporate, Other and Eliminations includes corporate overhead,
land management, other support functions, and the elimination of
intercompany transactions.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Corporate, | |
|
|
|
|
|
|
|
|
|
|
Other and | |
|
|
|
|
PRB | |
|
CAPP | |
|
WBIT | |
|
Eliminations | |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
December 31, 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales
|
|
$ |
756,874 |
|
|
$ |
1,349,666 |
|
|
$ |
402,233 |
|
|
$ |
|
|
|
$ |
2,508,773 |
|
Income (loss) from operations
|
|
|
132,174 |
|
|
|
(15,830 |
) |
|
|
59,747 |
|
|
|
(98,234 |
) |
|
|
77,857 |
|
Total assets
|
|
|
1,333,289 |
|
|
|
786,091 |
|
|
|
1,723,744 |
|
|
|
(791,684 |
) |
|
|
3,051,440 |
|
Depreciation, depletion and amortization
|
|
|
106,870 |
|
|
|
70,605 |
|
|
|
33,364 |
|
|
|
1,462 |
|
|
|
212,301 |
|
Capital expenditures
|
|
|
30,668 |
|
|
|
235,313 |
|
|
|
77,932 |
|
|
|
13,229 |
|
|
|
357,142 |
|
Operating cost per ton
|
|
|
7.21 |
|
|
|
43.24 |
|
|
|
16.40 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Corporate, | |
|
|
|
|
|
|
|
|
|
|
Other and | |
|
|
|
|
PRB | |
|
CAPP | |
|
WBIT | |
|
Eliminations | |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
December 31, 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales
|
|
$ |
582,421 |
|
|
$ |
1,126,258 |
|
|
$ |
198,489 |
|
|
$ |
|
|
|
$ |
1,907,168 |
|
Income from equity investments
|
|
|
|
|
|
|
|
|
|
|
8,410 |
|
|
|
2,418 |
|
|
|
10,828 |
|
Income from operations
|
|
|
72,441 |
|
|
|
39,196 |
|
|
|
18,145 |
|
|
|
48,264 |
|
|
|
178,046 |
|
Total assets
|
|
|
1,154,317 |
|
|
|
2,088,224 |
|
|
|
1,663,764 |
|
|
|
(1,649,770 |
) |
|
|
3,256,535 |
|
Depreciation, depletion and amortization
|
|
|
78,074 |
|
|
|
62,761 |
|
|
|
24,113 |
|
|
|
1,374 |
|
|
|
166,322 |
|
Capital expenditures
|
|
|
55,035 |
|
|
|
84,450 |
|
|
|
23,276 |
|
|
|
129,844 |
|
|
|
292,605 |
|
Operating cost per ton
|
|
|
6.19 |
|
|
|
34.84 |
|
|
|
15.71 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Corporate, | |
|
|
|
|
|
|
|
|
|
|
Other and | |
|
|
|
|
PRB | |
|
CAPP | |
|
WBIT | |
|
Eliminations | |
|
Consolidated | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
December 31, 2003
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales
|
|
$ |
409,352 |
|
|
$ |
917,981 |
|
|
$ |
108,155 |
|
|
$ |
|
|
|
$ |
1,435,488 |
|
Income from equity investments
|
|
|
|
|
|
|
|
|
|
|
19,707 |
|
|
|
14,683 |
|
|
|
34,390 |
|
Income (loss) from operations
|
|
|
57,118 |
|
|
|
(43,872 |
) |
|
|
22,951 |
|
|
|
4,174 |
|
|
|
40,371 |
|
Total assets
|
|
|
975,796 |
|
|
|
1,964,384 |
|
|
|
1,087,508 |
|
|
|
(1,640,039 |
) |
|
|
2,387,649 |
|
Equity investments
|
|
|
|
|
|
|
|
|
|
|
146,180 |
|
|
|
25,865 |
|
|
|
172,045 |
|
Depreciation, depletion and amortization
|
|
|
44,202 |
|
|
|
64,980 |
|
|
|
18,851 |
|
|
|
30,431 |
|
|
|
158,464 |
|
Capital expenditures
|
|
|
18,351 |
|
|
|
47,527 |
|
|
|
8,971 |
|
|
|
57,578 |
|
|
|
132,427 |
|
Operating cost per ton
|
|
|
5.45 |
|
|
|
30.87 |
|
|
|
15.41 |
|
|
|
|
|
|
|
|
|
II-78
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
A reconciliation of segment income from operations to
consolidated income (loss) before income taxes and cumulative
effect of accounting change follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Income from operations
|
|
$ |
77,857 |
|
|
$ |
178,046 |
|
|
$ |
40,371 |
|
Interest expense
|
|
|
(72,409 |
) |
|
|
(62,634 |
) |
|
|
(50,133 |
) |
Interest income
|
|
|
9,289 |
|
|
|
6,130 |
|
|
|
2,636 |
|
Other non-operating income (expense)
|
|
|
(11,264 |
) |
|
|
(7,966 |
) |
|
|
4,256 |
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before income taxes and cumulative effect of
accounting change
|
|
$ |
3,473 |
|
|
$ |
113,576 |
|
|
$ |
(2,870 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
24. |
Quarterly Financial Information (Unaudited) |
Quarterly financial data for 2005 and 2004 is summarized below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
March 31 | |
|
June 30 | |
|
September 30 | |
|
December 31 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(a)(b)(c) | |
|
(b) | |
|
(a)(b) | |
|
(a)(b)(c)(d) | |
2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales
|
|
$ |
600,464 |
|
|
$ |
633,797 |
|
|
$ |
654,716 |
|
|
$ |
619,796 |
|
|
Gross profit
|
|
|
29,921 |
|
|
|
39,582 |
|
|
|
50,149 |
|
|
|
2,813 |
|
|
Income (loss) from operations
|
|
|
25,952 |
|
|
|
21,493 |
|
|
|
34,177 |
|
|
|
(3,765 |
) |
|
Net income (loss) available to common shareholders
|
|
|
4,778 |
|
|
|
1,677 |
|
|
|
17,129 |
|
|
|
(1,040 |
) |
|
Basic earnings (loss) per common share(h)
|
|
|
0.08 |
|
|
|
0.03 |
|
|
|
0.27 |
|
|
|
(0.02 |
) |
|
Diluted earnings (loss) per common share(h)
|
|
|
0.07 |
|
|
|
0.03 |
|
|
|
0.26 |
|
|
|
(0.02 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
March 31 | |
|
June 30 | |
|
September 30 | |
|
December 31 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(e)(f) | |
|
(e)(f) | |
|
(e)(f) | |
|
(a)(e)(f)(g) | |
2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales
|
|
$ |
403,490 |
|
|
$ |
422,778 |
|
|
$ |
527,775 |
|
|
$ |
553,125 |
|
|
Gross profit
|
|
|
19,689 |
|
|
|
23,449 |
|
|
|
36,370 |
|
|
|
22,692 |
|
|
Income from operations
|
|
|
106,909 |
|
|
|
24,870 |
|
|
|
26,335 |
|
|
|
19,932 |
|
|
Net income available to common shareholders
|
|
|
68,186 |
|
|
|
9,311 |
|
|
|
8,979 |
|
|
|
20,043 |
|
|
Basic earnings per common share(h)
|
|
|
1.27 |
|
|
|
0.17 |
|
|
|
0.16 |
|
|
|
0.33 |
|
|
Diluted earnings per common share(h)
|
|
|
1.14 |
|
|
|
0.17 |
|
|
|
0.16 |
|
|
|
0.32 |
|
|
|
(a) |
The Company recognized a gain of $6.3 million on the
assignment of its rights and obligations on several parcels of
land in West Virginia and a gain of $7.3 million on a
dragline sale in the first quarter of 2005, and a gain of
$9.0 million on the sale of surface land rights at its
Central Appalachian operations in West Virginia in the third
quarter of 2005. In the fourth quarter of 2005, the Company
recognized a gain of $46.5 million on the sale of a rail
spur, rail loadout and an idle office complex, and a gain on the
sale of |
II-79
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Continued)
|
|
|
its Central Appalachian operations to Magnum of
$7.5 million. During the fourth quarter of 2004, the
Company assigned its rights and obligations on a parcel of land
to a third party resulting in a gain of $5.8 million. The
gains, other than those reflected separately, are reflected in
other operating income. |
|
|
|
(b) |
|
Unrealized losses on sulfur dioxide and coal swaps and options
were $1.5 million, $0.5 million, $5.5 million and
$12.2 million during the four quarters of 2005,
respectively. |
|
(c) |
|
In the first and fourth quarters, the Company recognized charges
under its performance-contingent phantom stock plans of
$9.9 million and $4.5 million, respectively, as a
component of selling, general and administrative expense
($9.1 million and $4.5 million, respectively) and cost
of coal sales ($0.8 million and $0), respectively. |
|
(d) |
|
On October 27, 2005, the Company conducted a precautionary
evacuation of its West Elk mine after the Company detected
elevated readings of combustion-related gases in an area of the
mine where the Company had completed mining activities but had
not yet removed all remaining longwall equipment. The Company
has successfully controlled the combustion-related gases,
reentered and rehabilitated the mine and has taken actions to
commence longwall mining which the Company expects to begin late
in the first quarter. The Company estimates that the financial
impact of idling the mine and fighting the fire during the
fourth quarter was $33.3 million in reduced operating
profit. |
|
(e) |
|
The Company sold the remainder of its investment in Natural
Resource Partners in June and October 2004. The Company
recognized gains of $89.6 million, $0.3 million,
$0.3 million and $1.1 million in the four quarters of
2004, respectively. |
|
(f) |
|
During the year ended December 31, 2004, Canyon Fuel, which
was accounted for under the equity method through July 31,
2004, began the process of idling its Skyline Mine (the idling
process was completed in May 2004), and incurred severance costs
of $3.2 million for the year ended December 31, 2004.
The Companys share of these costs totals $2.1 million
and is reflected in income from equity investments. The impact
on the 2004 financial results was a charge of $1.2 million
during the first quarter and a charge of $0.9 million in
the second quarter. |
|
(g) |
|
During 2004, the Company filed a royalty rate reduction request
with the Bureau of Land Management (BLM) for its
West Elk mine in Colorado. The BLM notified the Company that it
would receive a royalty rate reduction for a specified number of
tons representing a retroactive portion for the year totaling
$2.7 million. The retroactive portion was recognized as a
component of cost of coal sales in the Consolidated Statement of
Income. |
|
(h) |
|
The sum of the quarterly earnings (loss) per common share
amounts may not equal earnings (loss) per common share for the
full year because per share amounts are computed independently
for each quarter and for the year based on the weighted average
number of common shares outstanding during each period. |
II-80
Schedule II
Arch Coal, Inc. and Subsidiaries
Valuation and Qualifying Accounts
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at | |
|
Additions | |
|
Charged to | |
|
|
|
|
|
|
Beginning of | |
|
Charged to Costs | |
|
Other | |
|
|
|
Balance at | |
|
|
Year | |
|
and Expenses | |
|
Accounts | |
|
Deductions(1) | |
|
End of Year | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Year ended December 31, 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserves deducted from asset accounts
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets other notes and accounts receivable
|
|
$ |
3,001 |
|
|
$ |
1,345 |
|
|
$ |
(944 |
)(2) |
|
$ |
1,625 |
|
|
$ |
1,777 |
|
|
|
Current assets supplies and inventory
|
|
|
22,976 |
|
|
|
(630 |
) |
|
|
(5,780 |
)(2) |
|
|
1,231 |
|
|
|
15,335 |
|
|
|
Deferred income taxes
|
|
|
163,005 |
|
|
|
(6,138 |
) |
|
|
6,296 |
(4) |
|
|
|
|
|
|
163,163 |
|
Year ended December 31, 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserves deducted from asset accounts
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets other notes and accounts receivable
|
|
|
1,469 |
|
|
|
570 |
|
|
|
962 |
(3) |
|
|
|
|
|
|
3,001 |
|
|
|
Current assets supplies and inventory
|
|
|
18,763 |
|
|
|
1,746 |
|
|
|
3,010 |
(3) |
|
|
543 |
|
|
|
22,976 |
|
|
|
Deferred income taxes
|
|
|
161,113 |
|
|
|
(265 |
) |
|
|
2,157 |
(4) |
|
|
|
|
|
|
163,005 |
|
Year ended December 31, 2003
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserves deducted from asset accounts
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets other notes and accounts receivable
|
|
|
3,894 |
|
|
|
1,315 |
|
|
|
|
|
|
|
3,740 |
(5) |
|
|
1,469 |
|
|
|
Current assets supplies and inventory
|
|
|
17,515 |
|
|
|
1,583 |
|
|
|
|
|
|
|
335 |
|
|
|
18,763 |
|
|
|
Deferred income taxes
|
|
|
145,603 |
|
|
|
3,543 |
|
|
|
11,967 |
(6) |
|
|
|
|
|
|
161,113 |
|
|
|
(1) |
Reserves utilized, unless otherwise indicated. |
|
(2) |
Balance upon disposition of central Appalachian operations. |
|
(3) |
Balance at acquisition date of subsidiaries. |
|
(4) |
Amount represents the valuation allowance for tax benefits from
the exercise of employee stock options. The benefit, net of
valuation allowance, was recorded as paid-in capital. |
|
(5) |
Amount represents state net operating loss carryforwards
identified in 2003 which were fully reserved. |
|
(6) |
Amount includes $1.6 million that was recognized as income
upon collection of the related receivable. |
II-81
Selected Financial Information
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
2002 | |
|
2001 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(1)(2)(3)(4)(5)(6) | |
|
(8)(9)(10)(11) | |
|
(8)(9)(10)(12) | |
|
(13)(14)(15) | |
|
(16)(17)(18) | |
|
|
(7)(8)(10) | |
|
|
|
|
|
|
|
|
|
|
(In thousands, except per share data) | |
Statement of Operations Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales revenue
|
|
$ |
2,508,773 |
|
|
$ |
1,907,168 |
|
|
$ |
1,435,488 |
|
|
$ |
1,473,558 |
|
|
$ |
1,403,370 |
|
Income from operations
|
|
|
77,857 |
|
|
|
178,046 |
|
|
|
40,371 |
|
|
|
29,277 |
|
|
|
62,456 |
|
Income (loss) before cumulative effect of accounting change
|
|
|
38,123 |
|
|
|
113,706 |
|
|
|
20,340 |
|
|
|
(2,562 |
) |
|
|
7,209 |
|
Cumulative effect of accounting change
|
|
|
|
|
|
|
|
|
|
|
(3,654 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
38,123 |
|
|
|
113,706 |
|
|
|
16,686 |
|
|
|
(2,562 |
) |
|
|
7,209 |
|
Preferred stock dividends
|
|
|
(15,579 |
) |
|
|
(7,187 |
) |
|
|
(6,589 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) available to common stockholders
|
|
$ |
22,544 |
|
|
$ |
106,519 |
|
|
$ |
10,097 |
|
|
$ |
(2,562 |
) |
|
$ |
7,209 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per common share before cumulative effect
of accounting change
|
|
$ |
0.35 |
|
|
$ |
1.91 |
|
|
$ |
0.26 |
|
|
$ |
(0.05 |
) |
|
$ |
0.15 |
|
Diluted earnings (loss) per common share before cumulative
effect of accounting change
|
|
$ |
0.35 |
|
|
$ |
1.78 |
|
|
$ |
0.26 |
|
|
$ |
(0.05 |
) |
|
$ |
0.15 |
|
Basic earnings (loss) per common share
|
|
$ |
0.35 |
|
|
$ |
1.91 |
|
|
$ |
0.19 |
|
|
$ |
(0.05 |
) |
|
$ |
0.15 |
|
Diluted earnings (loss) per common share
|
|
$ |
0.35 |
|
|
$ |
1.78 |
|
|
$ |
0.19 |
|
|
$ |
(0.05 |
) |
|
$ |
0.15 |
|
Balance Sheet Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
$ |
3,051,440 |
|
|
$ |
3,256,535 |
|
|
$ |
2,387,649 |
|
|
$ |
2,182,808 |
|
|
$ |
2,203,559 |
|
Working capital
|
|
|
216,376 |
|
|
|
355,803 |
|
|
|
237,007 |
|
|
|
37,799 |
|
|
|
49,813 |
|
Long-term debt, less current maturities
|
|
|
971,755 |
|
|
|
1,001,323 |
|
|
|
700,022 |
|
|
|
740,242 |
|
|
|
767,355 |
|
Other long-term obligations
|
|
|
382,256 |
|
|
|
800,332 |
|
|
|
722,954 |
|
|
|
653,789 |
|
|
|
625,819 |
|
Stockholders equity
|
|
|
1,184,241 |
|
|
|
1,079,826 |
|
|
|
688,035 |
|
|
|
534,863 |
|
|
|
570,742 |
|
Common Stock Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dividends per share
|
|
$ |
0.32 |
|
|
$ |
0.2975 |
|
|
$ |
0.23 |
|
|
$ |
0.23 |
|
|
$ |
0.23 |
|
Shares outstanding at year-end
|
|
|
71,371 |
|
|
|
62,858 |
|
|
|
53,205 |
|
|
|
52,434 |
|
|
|
52,353 |
|
Cash Flow Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by operating activities
|
|
$ |
254,607 |
|
|
$ |
146,728 |
|
|
$ |
162,361 |
|
|
$ |
176,417 |
|
|
$ |
145,661 |
|
Depreciation, depletion and amortization
|
|
|
212,301 |
|
|
|
166,322 |
|
|
|
158,464 |
|
|
|
174,752 |
|
|
|
177,504 |
|
Capital expenditures
|
|
|
357,142 |
|
|
|
292,605 |
|
|
|
132,427 |
|
|
|
137,089 |
|
|
|
123,414 |
|
Dividend payments
|
|
|
27,639 |
|
|
|
24,043 |
|
|
|
17,481 |
|
|
|
12,045 |
|
|
|
11,565 |
|
Operating Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons sold
|
|
|
140,202 |
|
|
|
123,060 |
|
|
|
100,634 |
|
|
|
106,691 |
|
|
|
109,455 |
|
Tons produced
|
|
|
129,685 |
|
|
|
115,861 |
|
|
|
93,966 |
|
|
|
99,641 |
|
|
|
104,471 |
|
Tons purchased from third parties
|
|
|
11,226 |
|
|
|
12,572 |
|
|
|
6,602 |
|
|
|
8,060 |
|
|
|
5,569 |
|
II-82
|
|
(1) |
On December 30, 2005, we completed a reserve swap with
Peabody Energy and sold to Peabody a rail spur, rail loadout and
an idle office complex, all of which is located in the Powder
River Basin for a purchase price of $84.6 million. As a
result of the transaction, we recognized a gain of
$46.5 million which we recorded as a component of other
operating income. |
|
|
|
|
(2) |
On December 31, 2005, we accepted for conversion
2,724,418 shares of preferred stock, representing
approximately 95% of the issued and outstanding preferred stock,
pursuant to the terms of a conversion offer. As a result of the
conversion offer, we issued an aggregate of
6,534,517 shares of common stock pursuant to the conversion
terms of the preferred stock and an aggregate premium of
119,602 shares of common stock. We recognized a preferred
stock dividend of $9.5 million as a result of the issuance
of the premium of 119,602 shares of common stock. |
|
|
(3) |
On December 31, 2005, we sold all of the stock of three
subsidiaries and their associated mining operations and coal
reserves in Central Appalachia to Magnum Coal Company. As a
result of the transaction, we recognized a gain of
$7.5 million which we recorded as a component of other
operating income. |
|
|
(4) |
In December 2005, we settled a dispute with one of our
landowners. As a result of the settlement, we recognized an
expense of $16.0 million which we recorded as a component
of other expenses. |
|
|
(5) |
During the year ended December 31, 2005, we recognized
gains from land, equipment and facility sales of
$28.2 million. |
|
|
(6) |
During the year ended December 31, 2005, we recorded
expenses of $19.7 million related to changes in fair market
value of sulfur dioxide and coal derivatives as a component of
other operating income. |
|
|
(7) |
On October 27, 2005, we conducted a precautionary
evacuation of our West Elk mine after we detected elevated
readings of combustion-related gases in an area of the mine
where we had completed mining activities but had not yet removed
final longwall equipment. We estimate that the financial impact
of idling the mine and fighting the fire during the fourth
quarter of 2005 was $33.3 million in reduced operating
profit. |
|
|
(8) |
As discussed in Note 15 to our consolidated financial
statements, we recognized expenses under our long-term incentive
compensation plans of $19.5 million in 2005,
$5.5 million in 2004 and $16.2 million in 2003. |
|
|
(9) |
During 2004 and 2003, we sold our investment in Natural Resource
Partners in four separate transactions occurring in December
2003 and March, June and October 2004. We recognized a gain of
$42.7 million in the fourth quarter of 2003 and an
aggregate gain of $91.3 million during 2004. |
|
|
(10) |
In connection with our repayment of Arch Westerns term
loans in 2003, we recognized expenses of $7.7 million in
2005, $8.3 million in 2004 and $4.3 million in 2003
related to the costs resulting from the termination of hedge
accounting for interest rate swaps. We also recognized expenses
of $0.7 million during 2004 and $4.7 million during
2003 related to early debt extinguishment costs. Additionally,
subsequent to the termination of hedge accounting for interest
rate swaps, we recognized income of $13.4 million in 2003
related to changes in the market value of the swaps. |
|
(11) |
During 2004, we assigned our rights and obligations on a parcel
of land to a third party resulting in a gain of
$5.8 million which we recorded as a component of other
operating income. |
II-83
|
|
(12) |
On January 1, 2003, we adopted FAS 143 resulting in a
cumulative effect of accounting change of $3.7 million (net
of tax). |
|
(13) |
During the year ended December 31, 2002, we settled certain
coal contracts with a customer that was partially unwinding its
coal supply position and desired to buy out of the remaining
terms of those contracts. The settlements resulted in a pre-tax
gain of $5.6 million which we recorded as a component of
other revenues. |
|
(14) |
We recognized a pre-tax gain of $4.6 million during the
year ended December 31, 2002 as a result of a workers
compensation premium adjustment refund from the State of West
Virginia. During 1998, we entered into the West Virginia
workers compensation plan at one of our subsidiary
operations. The subsidiary paid standard base rates until the
West Virginia Division of Workers Compensation could
determine the actual rates based on claims experience. Upon
review, the Division of Workers Compensation refunded
$4.6 million in premiums which we recognized as an
adjustment to cost of coal sales. |
|
(15) |
During 2002, we filed a royalty rate reduction request with the
BLM for our West Elk mine in Colorado. The BLM notified us that
it would receive a royalty rate reduction for a specified number
of tons representing a retroactive portion for the year totaling
$3.3 million. We recognized the retroactive portion as a
component of cost of coal sales. Additionally in 2002, Canyon
Fuel was notified by the BLM that it would receive a royalty
rate reduction for certain tons mined at its Skyline mine. The
rate reduction applies to certain tons mined representing a
retroactive refund of $1.1 million. We recorded the
retroactive amount as a component of income from equity
investments. |
|
(16) |
At the West Elk underground mine in Gunnison County, Colorado,
following the detection of combustion-related gases in a portion
of the mine, we idled our operation on January 28, 2000. On
July 12, 2000, after controlling the combustion-related
gases, we resumed production at the West Elk mine and started to
ramp up to normal levels of production. We recognized partial
pre-tax insurance settlements of $31.0 million during 2000
and a final pre-tax insurance settlement related to the event of
$9.4 million during 2001. |
|
(17) |
The IRS issued a notice outlining the procedures for obtaining
tax refunds on certain excise taxes paid by the industry on
export sales tonnage. The notice was the result of a 1998
federal court decision that found such taxes to be
unconstitutional. We recorded $12.7 million of pre-tax
income related to these excise tax recoveries during 2000.
During 2001, we recorded an additional $4.6 million of
pre-tax income resulting from additional favorable developments
associated with these tax refunds. |
|
(18) |
We recognized a $7.4 million pre-tax gain during 2001 from
a state tax credit covering prior periods. |
II-84
Corporate Governance and Stockholder Information
Common Stock
Our common stock is listed and traded on the New York Stock
Exchange under the symbol ACI and also has unlisted
trading privileges on the Chicago Stock Exchange. The following
table sets forth for each period indicated the dividends paid
per common share, the high and low sale prices of our common
stock and the closing price of our common stock on the last
trading day for each of the quarterly periods indicated.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
|
| |
|
|
March 31 | |
|
June 30 | |
|
September 30 | |
|
December 31 | |
|
|
| |
|
| |
|
| |
|
| |
Dividends per common share
|
|
$ |
0.08 |
|
|
$ |
0.08 |
|
|
$ |
0.08 |
|
|
$ |
0.08 |
|
High
|
|
$ |
47.53 |
|
|
$ |
55.76 |
|
|
$ |
69.93 |
|
|
$ |
82.20 |
|
Low
|
|
$ |
33.19 |
|
|
$ |
40.30 |
|
|
$ |
50.28 |
|
|
$ |
60.99 |
|
Close
|
|
$ |
43.01 |
|
|
$ |
54.57 |
|
|
$ |
67.50 |
|
|
$ |
79.50 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
|
| |
|
|
March 31 | |
|
June 30 | |
|
September 30 | |
|
December 31 | |
|
|
| |
|
| |
|
| |
|
| |
Dividends per common share
|
|
$ |
0.06 |
|
|
$ |
0.08 |
|
|
$ |
0.08 |
|
|
$ |
0.08 |
|
High
|
|
$ |
32.89 |
|
|
$ |
36.99 |
|
|
$ |
36.93 |
|
|
$ |
39.00 |
|
Low
|
|
$ |
26.20 |
|
|
$ |
27.73 |
|
|
$ |
30.10 |
|
|
$ |
31.86 |
|
Close
|
|
$ |
31.39 |
|
|
$ |
36.59 |
|
|
$ |
35.49 |
|
|
$ |
35.54 |
|
On March 1, 2006, our common stock closed at $75.65 on the
New York Stock Exchange. At that date, there were
9,084 holders of record of our common stock.
Dividends
We paid dividends on our outstanding shares of common stock
totaling $20.7 million, or $0.32 per share, in 2005
and $16.9 million, or $0.2975 per share, in 2004.
There is no assurance as to the amount or payment of dividends
in the future because they are dependent on our future earnings,
capital requirements and financial condition.
Code of Business Conduct
We have established a Code of Business Conduct which operates as
our code of ethics and which applies to all of our salaried
employees, including our chief executive officer, chief
financial officer and controller. The Code of Business Conduct
is published under Corporate Governance in the
Investors section of our website at archcoal.com.
Corporate Governance Guidelines
Our Board of Directors has adopted Corporate Governance
Guidelines which address various matters pertaining to director
selection and duties. The guidelines are published under
Corporate Governance in the Investors section of our
website at archcoal.com.
II-85
Committee Charters
Each of the Audit, Personnel & Compensation and
Nominating & Corporate Governance Committees of our
Board of Directors has adopted and maintains a written charter.
Each of these charters is published under Corporate
Governance in the Investors section of our website at
archcoal.com.
Stock Information
Questions by stockholders regarding stockholder records, stock
transfers, stock certificates, dividends or other stock
inquiries (other than our Dividend Reinvestment and Direct Stock
Purchase Plan) should be directed to:
|
|
|
American Stock Transfer & Trust Company |
|
59 Maiden Lane, Plaza Level |
|
New York, New York 10038 |
|
(800) 360-4519 |
|
amstock.com |
Requests for information about our Dividend Reinvestment and
Direct Stock Purchase and Sale Plan should be directed to:
|
|
|
American Stock Transfer & Trust Company |
|
P.O. Box 922 |
|
Wall Street Station |
|
New York, New York 10269-0560 |
|
(877) 390-3073 |
|
amstock.com |
Independent Auditors
|
|
|
Ernst & Young LLP |
|
190 Carondelet Plaza, Suite 1300 |
|
St. Louis, Missouri 63105 |
Certifications
The most recent certifications by our Chief Executive and Chief
Financial Officers pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002 are filed as exhibits to our
Form 10-K for
2005. We submitted our most recent chief executive officer
certification to the New York Stock Exchange on June 10,
2005.
Document Copies
Copies of the above documents and our Annual Report on
Form 10-K for the
year ended December 31, 2005 are available without charge.
Requests for these documents, as well as inquires from
stockholders and security analysis, should be directed to:
|
|
|
Investor Relations |
|
Arch Coal, Inc. |
|
One CityPlace Drive, Suite 300 |
|
St. Louis, Missouri 63141 |
|
(314) 994-2717 |
|
archcoal.com |
II-86
exv21w1
Exhibit 21.1
Subsidiaries of the Company
The following is a complete list of the direct and indirect
subsidiaries of Arch Coal, Inc., a Delaware corporation,
including their respective states of incorporation or
organization, as of March 1, 2006:
|
|
|
|
|
|
|
|
Arch Energy Resources, Inc. (Delaware)
|
|
|
100 |
% |
Arch Reclamation Services, Inc. (Delaware)
|
|
|
100 |
% |
Arch Western Acquisition Corporation (Delaware)
|
|
|
100 |
% |
|
Arch Western Resources, LLC (Delaware)
|
|
|
99 |
% |
|
|
Arch of Wyoming, LLC (Delaware)
|
|
|
100 |
% |
|
|
|
Arch Western Finance LLC (Delaware)
|
|
|
100 |
% |
|
|
Arch Western Bituminous Group LLC (Delaware)
|
|
|
100 |
% |
|
|
|
Canyon Fuel Company, LLC (Delaware)
|
|
|
65 |
%* |
|
|
|
Mountain Coal Company, LLC (Delaware)
|
|
|
100 |
% |
|
|
Thunder Basin Coal Company, L.L.C. (Delaware)
|
|
|
100 |
% |
|
|
|
Triton Coal Company, LLC (Delaware)
|
|
|
100 |
% |
Ark Land Company (Delaware)
|
|
|
100 |
% |
|
Western Energy Resources, Inc. (Delaware)
|
|
|
100 |
% |
|
Ark Land LT, Inc. (Delaware)
|
|
|
100 |
% |
|
Ark Land WR, Inc. (Delaware)
|
|
|
100 |
% |
Allegheny Land Company (Delaware)
|
|
|
100 |
% |
Apogee Holdco, Inc. (Delaware)
|
|
|
100 |
% |
Arch Coal Sales Company, Inc. (Delaware)
|
|
|
100 |
% |
Arch Coal Terminal, Inc. (Delaware)
|
|
|
100 |
% |
Arch Receivable Company, LLC (Delaware)
|
|
|
100 |
% |
Ashland Terminal, Inc. (Delaware)
|
|
|
100 |
% |
Canyon Fuel Company, LLC (Delaware)
|
|
|
35 |
%* |
Catenary Coal Holdings, Inc. (Delaware)
|
|
|
100 |
% |
|
Cumberland River Coal Company (Delaware)
|
|
|
100 |
% |
|
Lone Mountain Processing, Inc. (Delaware)
|
|
|
100 |
% |
Catenary Holdco, Inc. (Delaware)
|
|
|
100 |
% |
Coal-Mac, Inc. (Kentucky)
|
|
|
100 |
% |
Energy Development Co. (Iowa)
|
|
|
100 |
% |
Hobet Holdco, Inc. (Delaware)
|
|
|
100 |
% |
Mingo Logan Coal Company (Delaware)
|
|
|
100 |
% |
Mountain Gem Land, Inc. (West Virginia)
|
|
|
100 |
% |
Mountain Mining, Inc. (Delaware)
|
|
|
100 |
% |
|
Julian Tipple, Inc. (Delaware)
|
|
|
100 |
% |
Mountaineer Land Company (Delaware)
|
|
|
100 |
% |
Paint Creek Terminals, Inc. (Delaware)
|
|
|
100 |
% |
P.C. Holding, Inc. (Delaware)
|
|
|
100 |
% |
Saddleback Hills Coal Company (Delaware)
|
|
|
100 |
% |
|
|
* |
Canyon Fuel is listed in two places |
exv23w1
Exhibit 23.1
Consent of Independent Registered Public Accounting Firm
We consent to the incorporation by reference in this Annual
Report (Form 10-K)
of Arch Coal, Inc, of our reports dated March 1, 2006, with
respect to the consolidated financial statements of Arch Coal,
Inc., Arch Coal, Inc. managements assessment of the
effectiveness of internal control over financial reporting, and
the effectiveness of internal control over financial reporting
of Arch Coal, Inc., included in the 2005 Annual Report to
Shareholders of Arch Coal, Inc.
Our audits also included the financial statement schedule of
Arch Coal, Inc. listed in Item 15. This schedule is the
responsibility of Arch Coal Inc.s management. Our
responsibility is to express an opinion based on our audits. In
our opinion, as to which the date is March 1, 2006, the
financial statement schedule referred to above, when considered
in relation to the basic financial statements taken as a whole,
present fairly in all material respects the information set
forth therein.
We also consent to the incorporation by reference in the
following Registration Statements:
|
|
|
(1) Registration Statement
(Form S-3
No. 333-120781) of
Arch Coal, Inc. and in the related Prospectus, |
|
|
(2) Registration Statements
(Form S-8 Nos.
333-30565 and
333-112536) pertaining
to the Arch Coal, Inc. 1997 Stock Incentive Plan and in the
related Prospectus, |
|
|
(3) Registration Statement
(Form S-8
No. 333-32777)
pertaining to the Arch Coal, Inc. Employee Thrift Plan and in
the related Prospectus, |
|
|
(4) Registration Statement
(Form S-8
No. 333-68131)
pertaining to the Arch Coal, Inc. Deferred Compensation Plan and
in the related Prospectus, and |
|
|
(5) Registration Statements
(Form S-8 Nos.
333-112537 and
333-127548) pertaining
to the Arch Coal, Inc. Retirement Account Plan, |
of our reports dated March 1, 2006, with respect to the
consolidated financial statements of Arch Coal, Inc., Arch Coal,
Inc. managements assessment of the effectiveness of
internal control over financial reporting, and the effectiveness
of internal control over financial reporting of Arch Coal, Inc.,
incorporated herein by reference and our report included in the
preceding paragraph with respect to the financial statement
schedule of Arch Coal, Inc. included in this Annual Report
(Form 10-K) of
Arch Coal, Inc.
St. Louis, Missouri
March 1, 2006
exv24w1
Exhibit 24.1
Power Of Attorney
KNOW ALL PERSONS BY THESE PRESENTS: That each of the undersigned
directors and the undersigned director/officer of Arch Coal,
Inc., a Delaware corporation (Arch Coal), hereby
constitutes and appoints Steven F. Leer, and Robert G. Jones,
and each of them, his or her true and lawful
attorneys-in-fact and
agents, with full power to act without the other, to sign Arch
Coals Annual Report on
Form 10-K for the
year ended December 31, 2005, to be filed with the
Securities and Exchange Commission under the provisions of the
Securities Exchange Act of 1934, as amended; to file such Annual
Report and the exhibits thereto and any and all other documents
in connection therewith, including without limitation,
amendments thereto, with the Securities and Exchange Commission;
and to do and perform any and all other acts and things
requisite and necessary to be done in connection with the
foregoing as fully as he or she might or could do in person,
hereby ratifying and confirming all that said
attorneys-in-fact and
agents, or any of them, may lawfully do or cause to be done by
virtue hereof.
DATED: February 23, 2005
|
|
|
|
|
|
/s/ Steven F. Leer
Steven F. Leer |
|
President, Chief Executive Officer and Director |
|
/s/ James R. Boyd
James R. Boyd |
|
Chairman of the Board and Director |
|
/s/ Frank M. Burke
Frank M. Burke |
|
Director |
|
/s/ John W. Eaves
John W. Eaves |
|
Executive Vice President, Chief Operating Officer and Director |
|
/s/ Douglas H. Hunt
Douglas H. Hunt |
|
Director |
|
/s/ Patricia F. Godley
Patricia F. Godley |
|
Director |
|
/s/ Thomas A. Lockhart
Thomas A. Lockhart |
|
Director |
|
/s/ A. Michael Perry
A. Michael Perry |
|
Director |
|
/s/ Robert G. Potter
Robert G. Potter |
|
Director |
|
/s/ Theodore D. Sands
Theodore D. Sands |
|
Director |
|
/s/ Wesley M. Taylor
Wesley M. Taylor |
|
Director |
exv31w1
Exhibit 31.1
Certification
I, Steven F. Leer, certify that:
1. I have reviewed this annual report on
Form 10-K of Arch
Coal, Inc.;
2. Based on my knowledge, this report does not contain any
untrue statement of a material fact or omit to state a material
fact necessary to make the statements made, in light of the
circumstances under which such statements were made, not
misleading with respect to the period covered by this report;
3. Based on my knowledge, the financial statements, and
other financial information included in this report, fairly
present in all material respects the financial condition,
results of operations and cash flows of the registrant as of,
and for, the periods presented in this report;
4. The registrants other certifying officer and I are
responsible for establishing and maintaining disclosure controls
and procedures (as defined in Exchange Act
Rules 13a-15(e)
and 15d-15(e)) and
internal control over financial reporting (as defined in
Exchange Act
Rules 13a-15(f)
and 15d-15(f)) for the
registrant and have:
|
|
|
(a) Designed such disclosure controls and procedures, or
caused such disclosure controls and procedures to be designed
under our supervision, to ensure that material information
relating to the registrant, including its consolidated
subsidiaries, is made known to us by others within those
entities, particularly during the period in which this report is
being prepared; |
|
|
(b) Designed such internal control over financial
reporting, or caused such internal control over financial
reporting to be designed under our supervision, to provide
reasonable assurance regarding the reliability of financial
reporting and the preparation of financial statements for
external purposes in accordance with generally accepted
accounting principles; |
|
|
(c) Evaluated the effectiveness of the registrants
disclosure controls and procedures and presented in this report
our conclusions about the effectiveness of the disclosure
controls and procedures, as of the end of the period covered by
this report based on such evaluation; and |
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(d) Disclosed in this report any change in the
registrants internal control over financial reporting that
occurred during the registrants most recent fiscal quarter
(the registrants fourth fiscal quarter in the case of an
annual report) that has materially affected, or is reasonably
likely to materially affect, the registrants internal
control over financial reporting; and |
5. The registrants other certifying officer and I
have disclosed, based on our most recent evaluation of internal
control over financial reporting, to the registrants
auditors and the audit committee of the registrants board
of directors (or persons performing the equivalent functions):
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(a) All significant deficiencies and material weaknesses in
the design or operation of internal control over financial
reporting which are reasonably likely to adversely affect the
registrants ability to record, process, summarize and
report financial information; and |
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(b) Any fraud, whether or not material, that involves
management or other employees who have a significant role in the
registrants internal control over financial reporting. |
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/s/ Steven F. Leer |
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Steven F. Leer |
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President and Chief Executive Officer |
Date: March 14, 2006
exv31w2
Exhibit 31.2
Certification
I, Robert J. Messey, certify that:
1. I have reviewed this annual report on
Form 10-K of Arch
Coal, Inc.;
2. Based on my knowledge, this report does not contain any
untrue statement of a material fact or omit to state a material
fact necessary to make the statements made, in light of the
circumstances under which such statements were made, not
misleading with respect to the period covered by this report;
3. Based on my knowledge, the financial statements, and
other financial information included in this report, fairly
present in all material respects the financial condition,
results of operations and cash flows of the registrant as of,
and for, the periods presented in this report;
4. The registrants other certifying officer and I are
responsible for establishing and maintaining disclosure controls
and procedures (as defined in Exchange Act
Rules 13a-15(e)
and 15d-15(e)) and
internal control over financial reporting (as defined in
Exchange Act
Rules 13a-15(f)
and 15d-15(f)) for the
registrant and have:
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(a) Designed such disclosure controls and procedures, or
caused such disclosure controls and procedures to be designed
under our supervision, to ensure that material information
relating to the registrant, including its consolidated
subsidiaries, is made known to us by others within those
entities, particularly during the period in which this report is
being prepared; |
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(b) Designed such internal control over financial
reporting, or caused such internal control over financial
reporting to be designed under our supervision, to provide
reasonable assurance regarding the reliability of financial
reporting and the preparation of financial statements for
external purposes in accordance with generally accepted
accounting principles; |
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(c) Evaluated the effectiveness of the registrants
disclosure controls and procedures and presented in this report
our conclusions about the effectiveness of the disclosure
controls and procedures, as of the end of the period covered by
this report based on such evaluation; and |
|
(d) Disclosed in this report any change in the
registrants internal control over financial reporting that
occurred during the registrants most recent fiscal quarter
(the registrants fourth fiscal quarter in the case of an
annual report) that has materially affected, or is reasonably
likely to materially affect, the registrants internal
control over financial reporting; and |
5. The registrants other certifying officer and I
have disclosed, based on our most recent evaluation of internal
control over financial reporting, to the registrants
auditors and the audit committee of the registrants board
of directors (or persons performing the equivalent functions):
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(a) All significant deficiencies and material weaknesses in
the design or operation of internal control over financial
reporting which are reasonably likely to adversely affect the
registrants ability to record, process, summarize and
report financial information; and |
|
(b) Any fraud, whether or not material, that involves
management or other employees who have a significant role in the
registrants internal control over financial reporting. |
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/s/ Robert J. Messey |
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Robert J. Messey |
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Senior Vice President and Chief |
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Financial Officer |
Date: March 14, 2006
exv32w1
Exhibit 32.1
Certification of Periodic Financial Reports
I, Steven F. Leer, President and Chief Executive Officer of Arch
Coal, Inc., certify, pursuant to 18 U.S.C.
Section 1350, as adopted pursuant to Section 906 of
the Sarbanes-Oxley Act of 2002, that:
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(1) the Annual Report on
Form 10-K for the
year ended December 31, 2005 (the Periodic
Report) which this statement accompanies fully complies
with the requirements of Section 13(a) or 15(d) of the
Securities Exchange Act of 1934 (15 U.S.C. 78m or
78o(d)); and |
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(2) information contained in the Periodic Report fairly
presents, in all material respects, the financial condition and
results of operations of Arch Coal, Inc. |
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/s/ Steven F. Leer |
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Steven F. Leer |
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President and Chief Executive Officer |
Date: March 14, 2006
exv32w2
Exhibit 32.2
Certification of Periodic Financial Reports
I, Robert J. Messey, Executive Vice President and Chief
Financial Officer of Arch Coal, Inc., certify, pursuant to
18 U.S.C. Section 1350, as adopted pursuant to
Section 906 of the Sarbanes-Oxley Act of 2002, that:
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(1) the Annual Report on
Form 10-K for the
year ended December 31, 2005 (the Periodic
Report) which this statement accompanies fully complies
with the requirements of Section 13(a) or 15(d) of the
Securities Exchange Act of 1934 (15 U.S.C. 78m or
78o(d)); and |
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(2) information contained in the Periodic Report fairly
presents, in all material respects, the financial condition and
results of operations of Arch Coal, Inc. |
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/s/ Robert J. Messey |
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Robert J. Messey |
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Senior Vice President and Chief |
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Financial Officer |
Date: March 14, 2006