e10vk
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
FORM 10-K
Annual Report
Pursuant to Section 13 or 15(d)
of the Securities Exchange Act of 1934
For the fiscal year ended December 31, 2007
Commission file number: 333-107569-03
Arch Western Resources, LLC
(Exact name of registrant as specified in its charter)
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Delaware
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43-1811130 |
(State or other jurisdiction
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(I.R.S. Employer |
of incorporation or organization)
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Identification Number) |
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One CityPlace Drive, Ste. 300, St. Louis, Missouri
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63141 |
(Address of principal executive offices)
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(Zip code) |
Registrants telephone number, including area code: (314) 994-2700
Securities registered pursuant to Section 12(b) of the Act: None
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark if the registrant is a well-known seasoned issuer, as
defined in Rule 405 of the Securities Act. Yes o No þ
Indicate by check mark if the registrant is not required to file reports
pursuant to Section 13 or Section 15(d) of the Act. Yes o No þ
Indicate by check mark whether the registrant: (1) has filed all reports
required to be filed by Section 13 or 15(d) of the Securities Exchange Act of
1934 during the preceding 12 months (or for such shorter period that the
registrant was required to file such reports), and (2) has been subject to
such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405
of Regulation S-K is not contained herein, and will not be contained, to the
best of registrants knowledge, in definitive proxy or information statements
incorporated by reference in Part III of this Form 10-K or any amendment to
this Form 10-K. o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer,
a non-accelerated filer, or a smaller reporting company.
See the definitions of large
accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act. (Check one):
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Large accelerated filer o |
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Accelerated filer o |
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Non-accelerated filer þ
(Do not check if a smaller reporting company) |
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Smaller Reporting Company o |
Indicate by check mark whether the registrant is a shell company (as defined
in Rule 12b-2 of the Exchange Act). Yes o No þ
At March 26, 2007, the registrants common equity consisted solely of undenominated membership
interests, 99.5% of which were held by Arch Western Acquisition Corporation and 0.5% of which were
held by a subsidiary of BP p.l.c.
Cautionary Statements Regarding Forward-Looking Information
This document contains forward-looking statements that is, statements related to future,
not past, events. In this context, forward-looking statements often address our expected future
business and financial performance, and often contain words such as anticipates, believes,
could, estimates, expects, intends, may, plans, predicts, projects, seeks,
should, will or other comparable words and phrases. Forward-looking statements by their nature
address matters that are, to different degrees, uncertain. We believe that the factors that could
cause our actual results to differ materially include the factors that we describe under the
heading Risk Factors beginning on page 18. Those risks and uncertainties include but are not
limited to the following:
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market demand for coal and electricity; |
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geologic conditions, weather and other inherent risks of coal mining that are beyond our
control; |
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availability and price of mining and other industrial supplies; |
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availability of skilled employees and other workforce factors; |
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our ability to acquire or develop coal reserves in an economically feasible manner; |
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defects in title or the loss of a leasehold interest; |
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railroad, barge, truck and other transportation performance and costs; |
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our ability to successfully integrate the operations that we acquire; |
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our ability to secure new coal supply arrangements or to renew existing coal supply
arrangements; |
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our relationships with, and other conditions affecting, our customers; |
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our ability to service our outstanding indebtedness; |
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our ability to comply with the restrictions imposed by our financing arrangements; |
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the availability and cost of surety bonds; |
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terrorist attacks, military action or war; |
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environmental laws, including those directly affecting our coal mining operations and
those affecting our customers coal usage; |
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our ability to obtain and renew mining permits; |
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future legislation and changes in regulations, governmental policies and taxes,
including those aimed at reducing emissions of elements such as mercury, sulfur dioxides,
nitrogen oxides, particular matter or greenhouse gases; |
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the accuracy of our estimates of reclamation and other mine closure obligations; and |
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the existence of hazardous substances or other environmental contamination on property
owned or used by us. |
These factors should not be construed as exhaustive and should be read in conjunction with the
other cautionary statements included in this document. These risks and uncertainties may cause our
actual future results to be materially different than those expressed in our forward-looking
statements. We do not undertake to update our forward-looking statements, whether as a result of
new information, future events or otherwise, except as may be required by law.
ii
Glossary of Selected Mining Terms
Certain terms that we use in this document are specific to the coal mining industry and may be
technical in nature. The following is a list of selected mining terms and the definitions we
attribute to them.
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Assigned reserves
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Recoverable reserves designated for mining by a specific operation. |
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Btu
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A measure of the energy required to raise the temperature of one
pound of water one degree of Fahrenheit. |
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Compliance coal
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Coal which, when burned, emits 1.2 pounds or less of sulfur
dioxide per million Btus, requiring no blending or other sulfur
dioxide reduction technologies in order to comply with the
requirements of the Clean Air Act. |
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Continuous miner
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A machine used in underground mining to cut coal from the seam and
load it onto conveyors or into shuttle cars in a continuous
operation. |
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Dragline
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A large machine used in surface mining to remove the overburden,
or layers of earth and rock, covering a coal seam. The dragline
has a large bucket, suspended by cables from the end of a long
boom, which is able to scoop up large amounts of overburden as it
is dragged across the excavation area and redeposit the overburden
in another area. |
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Longwall mining
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One of two major underground coal mining methods, generally
employing two rotating drums pulled mechanically back and forth
across a long face of coal. |
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Low-sulfur coal
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Coal which, when burned, emits 1.6 pounds or less of sulfur
dioxide per million Btus. |
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Preparation plant
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A facility used for crushing, sizing and washing coal to remove
impurities and to prepare it for use by a particular customer. |
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Probable reserves
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Reserves for which quantity and grade and/or quality are computed
from information similar to that used for proven reserves, but the
sites for inspection, sampling and measurement are farther apart
or are otherwise less adequately spaced. |
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Proven reserves
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Reserves for which (a) quantity is computed from dimensions
revealed in outcrops, trenches, workings or drill holes; grade
and/or quality are computed from the results of detailed sampling
and (b) the sites for inspection, sampling and measurement are
spaced so closely and the geologic character is so well defined
that size, shape, depth and mineral content of reserves are well
established. |
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Reclamation
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The restoration of land and environmental values to a mining site
after the coal is extracted. The process commonly includes
recontouring or shaping the land to its approximate original
appearance, restoring topsoil and planting native grass and ground
covers. |
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Recoverable reserves
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The amount of proven and probable reserves that can actually be
recovered from the reserve base taking into account all mining and
preparation losses involved in producing a saleable product using
existing methods and under current law. |
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Reserves
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That part of a mineral deposit which could be economically and
legally extracted or produced at the time of the reserve
determination. |
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Room-and-pillar mining
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One of two major underground coal mining methods, utilizing
continuous miners creating a network of rooms within a coal
seam, leaving behind pillars of coal used to support the roof of
a mine. |
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Unassigned reserves
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Recoverable reserves that have not yet been designated for mining
by a specific operation. |
iii
PART I
Item 1. Business.
Introduction
We are a subsidiary of Arch Coal, Inc., one of the largest coal producers in the United
States. At December 31, 2007, we operated six active mines located in two of the three major
low-sulfur coal-producing regions of the United States. Federal and state environmental
regulations affect the demand for certain types of coal by limiting the amount of sulfur dioxide
that may be emitted as a result of combustion. Due to these regulations, we believe demand for
low-sulfur coal exceeds demand for other types of coal. Consequently, we focus on mining,
processing and marketing coal with low sulfur content. At December 31, 2007, we estimate that our
proven and probable coal reserves had an average heat value of approximately 9,311 Btus and an
average sulfur content of approximately 0.33%. As such, we estimate that approximately 95.0% of
our proven and probable coal reserves consists of compliance coal.
We sell substantially all of our coal to power plants and industrial facilities. For the year
ended December 31, 2007, we sold approximately 115.7 million tons of coal. The following chart
shows the breakdown of our coal production by region for 2007, expressed as a percentage of the
total tons we produced:
2007
Coal Production, by Region
In 2007, we sold approximately 74% of our coal under contracts with a term of more than one
year. At December 31, 2007, the average volume-weighted remaining term of our long-term contracts
was approximately four years, with remaining terms ranging from one to ten years. At December 31,
2007, we had a sales backlog, including a backlog subject to price reopener or extension
provisions, of approximately 357.8 million tons.
We believe that rapid economic expansion in developing nations, particularly China and India,
has increased global demand for coal. We expect coal exports from the United States to increase in
response to growing global coal demand, particularly as some of the traditional coal export nations
experience mine, port, rail and labor challenges. We estimate that higher domestic demand for coal
and higher U.S. coal exports will positively influence domestic coal demand. Additionally, we
expect decreased production, particularly in the Central Appalachian region of the United States,
to adversely impact domestic coal supply in the coming years. We anticipate continuing demand
growth and weaker coal supplies to exert upward pressure on coal pricing in the future. As a
result, we have not yet priced a portion of the coal we plan to produce over the next several years
in order to take advantage of expected price increases.
Our History
We were formed as a joint venture on June 1, 1998 when Arch Coal acquired certain coal assets
of Atlantic Richfield Company and combined those operations with Arch Coals existing western
operations and Atlantic Richfields remaining Wyoming operations.
On July 31, 2004, Arch Coal purchased the 35% interest in Canyon Fuel Company, LLC not owned
by us. Through July 31, 2004, our interest in Canyon Fuel was accounted for on the equity method
as a result of certain super-majority voting rights in the Canyon Fuel joint venture agreement.
Upon Arch Coals acquisition of the 35% interest, Canyon Fuels joint venture agreement was amended
to eliminate the super-majority voting rights. As a result, for periods subsequent to July 31,
2004, we consolidated 100% of the results of Canyon Fuel in our financial statements and recorded a
minority interest for Arch Coals 35% interest in Canyon Fuel.
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On August 20, 2004, Arch Coal acquired Vulcan Coal Holdings, L.L.C., which owned all of the
common equity of Triton Coal Company, LLC, and all of the preferred units of Triton for a purchase
price of $382.1 million, including transaction costs and working capital adjustments. Following
the acquisition, Arch Coal contributed the assets and liabilities of Tritons North Rochelle mine
(excluding coal reserves) to us. Following that contribution, we integrated the operations of the
North Rochelle mine with our existing Black Thunder mine in the Powder River Basin.
On December 30, 2005, we sold to Peabody Energy Corp. a rail spur, rail loadout and idle
office complex located in the Powder River Basin for a purchase price of $79.6 million. In
addition, Arch Coal completed a reserve swap with Peabody pursuant to which Arch Coal exchanged 60
million tons of coal reserves near the former North Rochelle mine for a similar block of 60 million
tons of coal reserves more strategically positioned relative to our Black Thunder mining complex.
Subsequent to the reserve swap, Arch Coal subleased the coal reserves it received from Peabody to
us. We believe these coal reserves will provide us with a more efficient mine plan.
The Coal Industry
Global Coal Supply and Demand. Because of its availability, stability and affordability, coal
is a major contributor to the global energy supply, providing approximately 40% of the worlds
electricity, according to the World Coal Institute, which we refer to as the WCI. Coal is also
used in producing approximately 64% of the worlds steel supply, according to the WCI. Coal
reserves can be found in almost every country in the world, and approximately 50 countries are
currently mining coal.
Coal is traded worldwide and can be transported to demand centers by ship and by rail.
Worldwide coal production approximated 5.9 billion tons in 2006 and 5.4 billion tons in 2005,
according to the WCI. China produces more coal than any other country in the world. Historically,
Australia has been the worlds largest coal exporter, exporting more than 200 million tons in each
of the last three years, according to the WCI. China, Indonesia and South Africa have also
historically been significant exporters in the global coal markets, however, growing demand in
China has resulted in declining coal exports and increasing coal imports. These trends have caused
China to become a less significant seaborne coal supply source. In 2007, coal supply from other
regions was similarly affected because of mine disruptions, train derailments and port congestion.
Growing demand for coal for power generation in many Asian countries has begun to strain
global coal supplies. Seaborne coal trade increased 4.6% to approximately 806.9 million metric
tons in 2007, according to SSY Consultancy & Research, Ltd. Seaborne trade into Asia increased
approximately 9.1%, while European trade decreased approximately 4.3%. Demand in China is expected
to grow rapidly, as the demand for electricity and the need for steel used in construction and
automobile production increase.
U.S. Coal Consumption. In the United States, coal is used primarily by power plants to
generate electricity, by steel companies to produce coke for use in blast furnaces and by a variety
of industrial users to heat and power foundries, cement plants, paper mills, chemical plants and
other manufacturing and processing facilities. Coal consumption in the United States has increased
from 398.1 million tons in 1960 to approximately 1.2 billion tons in 2007, based on information
provided by the Energy Information Administration, which we refer to as the EIA.
Throughout the United States, coal has long been favored as a fuel to produce electricity
because of its cost advantage and its availability. Since 1970, the use of coal to generate
electricity in the United States has nearly tripled in response to growing electricity demand.
According to the EIA, coal accounted for approximately 50% of U.S. electricity generation in 2007
and is projected to account for approximately 55% in 2030. By comparison, generation from natural
gas is expected to peak at approximately 21% in 2018 before slowly declining. The following chart
shows U.S. electricity generation by fuel source from 1980 through 2007 and the projected
generation through 2030:
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Electricty
Generation by Fuel, 1980-2030
(in billion kilowatthours)
Source: EIA
According to the National Mining Association, which we refer to as the NMA, coal is the
lowest-cost fossil fuel used in producing electricity. We estimate that the cost of generating
electricity from coal is less than one-third of the cost of generating electricity from other
fuels. According to the EIA, the average delivered cost of coal to electric power generators
during the first ten months of 2007 was $1.77/mm Btus, which was $6.39/mm Btus less expensive than
residual fuel oil and $5.28/mm Btus less expensive than natural gas.
The EIA projects that power plants will increase their demand for coal as demand for
electricity increases. The EIA estimates that electricity demand will increase by at least 40% by
2030, despite continuing efforts throughout the United States to become more energy efficient.
Coal consumption has generally grown at the pace of electricity growth because coal-fueled
electricity generation is used in most cases to meet baseload requirements. We estimate that coal
consumption for power generation increased approximately 1.7% in 2007 as a result of average
economic growth and more favorable weather than in 2006. Historically, demand for electricity has
generally grown in proportion to U.S. economic growth, as measured by gross domestic product. In
2007, real gross domestic product increased 2.2%, according to the U.S. Department of Commerce.
Demand for coal is broadly influenced by weather. Weather patterns requiring greater use of
air-conditioning or heating translate into greater demand for coal-based electricity generation.
According to the EIA, coal stockpiles at power plants represented an approximate 53-day supply at
the end of 2007, compared to coal stockpiles representing an approximate 50-day supply at the end
of 2006. We believe that some domestic power plants seek to protect against future supply
disruptions by maintaining higher stockpile levels.
We believe that demand growth from new coal-fueled power plants represents an important
element to the long-term outlook for coal. Planned new domestic coal-fueled electricity generation
capacity announcements exceeded 24 gigawatts at December 31, 2007, equating to more than 84 million
tons of additional annual coal demand, based on information obtained from the National Energy
Technology Laboratory, which we refer to as the NETL, and our internal estimates. The NETL also
estimates that, at December 31, 2007, approximately 17 gigawatts of generating capacity was under
construction or in advanced stages of development in the United States at December 31, 2007. We
expect a majority of these plants to be built over the next five years, translating into as much as
55 million tons of additional incremental annual coal demand.
Coal is expected to remain the fuel of choice for domestic power generation through at least
2030, according to the EIA. Through that time, we expect new technologies intended to lower
emissions of mercury, sulfur dioxide, nitrogen oxide and particulate matter will be introduced into
the power generation industry. We believe these technological advancements will help coal retain
its role as a key fuel for electric power generation well into the future.
3
The other major market for coal is the steel industry. Coal is essential for iron and steel
production. According to the WCI, approximately 64% of all steel is produced from iron made in
blast furnaces that use coal. The steel industry uses metallurgical coal, which is distinguishable
from other types of coal because of its high carbon content, low expansion pressure, low sulfur
content and various other chemical attributes. As such, the price offered by steel makers for
metallurgical coal is generally higher than the price offered by power plants and industrial users
for steam coal. Rapid economic expansion in China, India and other parts of southeast Asia has
significantly increased the demand for steel in recent years.
Prices for oil and natural gas in the United States have reached record levels because of
increasing demand and tensions regarding international supply. Historically high oil and gas
prices and global energy security concerns have increased government and private sector interest in
converting coal into liquid fuel, a process known as liquefaction. Liquid fuel produced from coal
can be refined further to produce transportation fuels, such as low-sulfur diesel fuel, gasoline
and other oil products, such as plastics and solvents. Several coal-to-liquids projects are in the
process of development. We also expect advances in technologies designed to convert coal into
electricity through coal gasification processes and to capture and sequester carbon dioxide
emissions from electricity generation and other sources. These technologies have garnered greater
attention in recent years due to developing concerns about the impact of carbon dioxide on the
global climate. We believe the advancement of coal-conversion and other technologies represents a
positive development for the long-term demand for coal.
U.S. Coal Production. The United States produces approximately one-fifth of the worlds coal
production and is the second largest coal producer in the world, exceeded only by China. Coal in
the United States represents approximately 94% of the domestic fossil energy reserves with over 250
billion tons of recoverable coal, according to the U.S. Geological Survey. The U.S. Department of
Energy estimates that current domestic recoverable coal reserves could supply enough electricity to
satisfy domestic demand for more than 200 years. Coal production in the United States has
increased from 434.3 million tons in 1960 to approximately 1.2 billion tons in 2007 based on
information provided by EIA.
Western region The western region includes, among other areas, the Powder River Basin and
the Western Bituminous region. The Powder River Basin is located in northeastern Wyoming and
southeastern Montana. Coal from this region has a very low sulfur content and a low heat value.
The price of Powder River Basin coal is generally less than that of coal produced in other regions
because Powder River Basin coal exists in greater abundance, is easier to mine and thus has a lower
cost of production. In addition, Powder River Basin coal is generally lower in heat value, which
requires some electric power generation facilities to blend it with higher Btu coal or retrofit
some existing coal plants to accommodate lower Btu coal. The Western Bituminous region includes
western Colorado, eastern Utah and southern Wyoming. Coal from this region typically has a low
sulfur content and varies in heat value. According to the EIA, coal produced in the western United
States increased from 408.3 million tons in 1994 to 618.3 million tons in 2007 as regulations
limiting sulfur dioxide emissions have increased demand for low-sulfur coal over this period.
Appalachian region The Appalachian region is divided into the north, central and southern
Appalachian regions. Central Appalachia includes eastern Kentucky, Virginia and southern West
Virginia. Coal mined from this region generally has a high heat value and low sulfur content.
Northern Appalachia includes Maryland, Ohio, Pennsylvania and northern West Virginia. Coal from
this region generally has a high heat value and a high sulfur content. According to the EIA, coal
produced in the Appalachian region decreased from 445.4 million tons in 1994 to 379.6 million tons
in 2007, primarily as a result of the depletion of economically attractive reserves, permitting
issues and increasing costs of production.
Interior region The Illinois basin includes Illinois, Indiana and western Kentucky and is
the major coal production center in the interior region of the United States. Coal from the
Illinois basin varies in heat value and has high sulfur content. Despite its high sulfur content,
coal from the Illinois basin can generally be used by some electric power generation facilities
that have installed pollution control devices, such as scrubbers, to reduce emissions. We
anticipate that Illinois basin coal will play an increasingly vital role in the U.S. energy markets
in future periods. Other coal-producing states in the interior region include Arkansas, Kansas,
Louisiana, Mississippi, Missouri, North Dakota, Oklahoma and Texas. According to the EIA, coal
produced in the interior region decreased from 179.9 million tons in 1994 to 150.2 million tons in
2007.
U.S. Coal Exports and Imports. Coal exports decreased from 71.4 million tons in 1994 to 58.6
million tons in 2007. As discussed above, as global consumption for coal has increased in recent
years, countries such as China, Indonesia, South Africa and Russia have decided to retain a greater
percentage of their coal production for
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domestic consumption. This development, together with port congestion in Australia,
historically the largest coal exporter in the world, and a weak U.S. dollar, has caused U.S. coal
to become more attractive in global markets. We expect this trend to continue as global coal
consumption continues to increase.
Historically, coal imported from abroad has represented a negligible share of total U.S. coal
consumption. According to the EIA, coal imports increased from 8.9 million tons in 1994 to 36.3
million tons in 2007. Coal is imported into the United States primarily from Colombia, Indonesia
and Venezuela. Imported coal generally serves coastal states along the Gulf of Mexico, such as
Alabama and Florida, and states along the eastern seaboard. We expect coal imports into the United
States to decrease due to increasing demand in Europe.
Coal Mining Methods
The geological characteristics of our coal reserves largely determine the coal mining method
we employ. We use two primary methods of mining coal: surface mining and underground mining.
Surface Mining. We use surface mining when coal is found close to the surface. We have
included the identity and location of our surface mining operations in the table on page 7. In
2007, approximately 83% of the coal that we produced came from surface mining operations.
Surface mining involves removing overburden (earth and rock covering the coal) with heavy
earth-moving equipment, such as draglines, power shovels, excavators and loaders. Once exposed, we
drill, fracture and systematically remove the coal using haul trucks or conveyors to transport the
coal to a preparation plant or to a loadout facility. We reclaim disturbed areas as part of our
normal mining activities. After final coal removal, we use draglines, power shovels, excavators or
loaders to backfill the remaining pits with the overburden removed at the beginning of the process.
Once we have replaced the overburden and topsoil, we reestablish vegetation and make other
improvements that have local community and environmental benefits.
The following diagram illustrates a typical dragline surface mining operation:
Underground Mining. We use underground mining methods when coal is located deep beneath the
surface. We have included the identity and location of our underground mining operations in the
table on page 7. In 2007, approximately 17% of the coal that we produced came from underground
mining operations.
Our underground mines are typically operated using longwall mining techniques. Longwall
mining involves using mechanical shearers to extract coal from long rectangular blocks of medium to
thick coal seams. Ultimate seam recovery using longwall mining techniques can exceed 75%. In
longwall mining, we use continuous miners to develop access to these long rectangular coal blocks.
Hydraulically powered supports temporarily hold up the roof of the mine while a rotating drum
mechanically advances across the face of the coal seam, cutting the coal
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from the face. Chain conveyors then move the loosened coal to an underground mine conveyor
system for delivery to the surface. Once coal is extracted from an area, the roof is allowed to
collapse in a controlled fashion. In 2007, approximately 17% of the coal that we produced came
from underground mining operations generally using longwall mining techniques.
The following diagram illustrates a typical underground mining operation using longwall mining
techniques:
Coal Preparation. Coal extracted from the ground, particularly at our underground mining
operations, contains impurities, such as rock, shale and clay, and occurs in a wide range of
particle sizes. Our Dugout Canyon mining complex in the Western Bituminous region uses a coal
preparation plant located near the mine. This coal preparation plant allows us to treat the coal
we extract from that mining complex to ensure a consistent quality and to enhance its suitability
for particular end-users. For more information about our preparation plant, you should see the
section entitled Our Mining Operations below.
The treatments we employ depend on the properties of the extracted coal and its intended use.
To remove impurities, we crush raw coal and classify it into various sizes. For the largest size
fractions, we use dense media vessel separation techniques in which we float coal in a tank
containing a liquid of specific gravity. Since coal is lighter than its impurities, it floats, and
we can separate it from rock and shale. We treat fine and intermediate sized particles with dense
medium cyclones, in which a liquid is spun at high speeds to separate coal from rock. Ultra fine
coal is recovered by using screens that separate smaller coal particles from larger impurities. To
minimize the moisture content in coal, we may process certain coal through a centrifuge. A
centrifuge spins coal very quickly, causing water accompanying the coal to separate.
Our Mining Operations
At December 31, 2007, we operated six active mines at seven mining complexes located in the
United States. We have two reportable business segments, which are based on the low-sulfur coal
producing regions in the United States in which we operate the Powder River Basin and the Western
Bituminous region. These geographically distinct areas are characterized by geology, coal
transportation routes to consumers, regulatory environments and coal quality. These regional
similarities have caused market and contract pricing environments to develop by coal region and
form the basis for the segmentation of our operations.
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The following map shows the locations of our mining operations:
The following table provides a summary of information regarding our mining complexes at
December 31, 2007, the total sales associated with these complexes for the years ended December 31,
2005, 2006 and 2007 and the total reserves associated with these complexes at December 31, 2007.
The amount disclosed below for the total cost of property, plant and equipment of each mining
complex does not include the costs of the coal reserves that we have assigned to an individual
complex:
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Total Cost |
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of Property, |
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Plant and |
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Tons Sold |
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Equipment |
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Mining |
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at December |
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Assigned |
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Mining Complex |
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Mines |
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Equipment |
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Railroad |
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2005 |
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2006 |
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2007 |
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31, 2007 |
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Reserves |
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(Million tons) |
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($ in millions) |
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(Million tons) |
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Powder River Basin: |
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Black Thunder |
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S |
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D, S |
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UP/BN |
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87.6 |
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92.5 |
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86.2 |
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$ |
598.8 |
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1,314.6 |
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Coal Creek (1) |
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S |
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D, S |
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UP/BN |
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¾ |
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3.1 |
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10.2 |
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143.0 |
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214.4 |
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Western Bituminous: |
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Arch of Wyoming (2) |
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¾ |
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¾ |
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UP |
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¾ |
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¾ |
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¾ |
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24.5 |
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19.6 |
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Dugout Canyon |
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U |
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LW, C |
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UP |
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4.9 |
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4.2 |
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4.0 |
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122.0 |
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29.0 |
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Skyline (1) |
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U |
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LW, C |
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UP |
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¾ |
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1.5 |
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2.4 |
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154.2 |
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22.8 |
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Sufco |
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U |
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LW, C |
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UP |
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7.5 |
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7.4 |
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6.7 |
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229.0 |
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51.3 |
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West Elk |
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U |
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LW, C |
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UP |
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5.9 |
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5.0 |
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6.2 |
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253.8 |
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78.8 |
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Totals |
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105.9 |
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113.7 |
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115.7 |
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$ |
1,525.3 |
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1,730.5 |
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S = Surface mine
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D = Dragline
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UP = Union Pacific Railroad |
U = Underground mine
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S = Shovel/truck
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BN = Burlington Northern Santa Fe Railway |
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LW = Longwall |
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C = Continuous miner |
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(1) |
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In 2006, we resumed mining at our Coal Creek and Skyline complexes. We had idled
the Coal Creek complex in 2000 and the Skyline complex in 2004. |
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(2) |
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The inactive surface mines at the Arch of Wyoming complex are in the final process
of reclamation and bond release. |
7
Powder River Basin. Our operations in the Powder River Basin are located in Wyoming and
include two surface mining complexes. During 2007, these complexes sold approximately 96.4 million
tons of compliance coal. We control approximately 1.8 billion tons of proven and probable coal
reserves in the Powder River Basin.
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Black Thunder
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Black Thunder is a surface mining complex located on
approximately 24,300 acres in Campbell County, Wyoming. We
control a significant portion of the coal reserves through
federal and state leases. The complex currently consists of
six active pit areas, one owned loadout facility and one
leased loadout facility. We ship all of the coal raw to our
customers via the Burlington Northern Santa Fe and Union
Pacific railroads. We do not process the coal mined at this
complex. Each of the loadout facilities can load a
15,000-ton train in less than three hours. |
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Coal Creek
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Coal Creek is a surface mining complex located on
approximately 7,400 acres in Campbell County, Wyoming. We
control a significant portion of the coal reserves through
federal and state leases. The complex currently consists of
two active pit areas and a loadout facility. We ship all of
the coal raw to our customers via the Burlington Northern
Santa Fe and Union Pacific railroads. We do not process the
coal mined at this complex. The loadout facility can load a
15,000-ton train in less than three hours. |
Western Bituminous. Our operations in the Western Bituminous region are located in southern
Wyoming, Colorado and Utah and include four underground mining complexes and one surface mining
complex that includes four inactive surface mines. During 2007, the mining complexes in the
Western Bituminous region sold approximately 19.3 million tons of compliance coal. We control
approximately 459.9 million tons of proven and probable coal reserves in the Western Bituminous
region.
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Arch of Wyoming
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Arch of Wyoming is a surface mining complex located in
Carbon County, Wyoming. The complex currently consists of
four inactive surface mines located on approximately
29,900 acres that are in the final process of reclamation
and bond release. In 2006, we began preliminary
development of a new mining area located on approximately
30,100 acres. We control a significant portion of the
coal reserves associated with this complex through
federal, state and private leases. During 2007, we
produced a minimal amount of coal attributable to the
development of the new mining area. |
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Dugout Canyon
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Dugout Canyon mine is an underground mining complex
located on approximately 18,200 acres in Carbon County,
Utah. We control a significant portion of the coal
reserves through federal and state leases. The complex
currently consists of a longwall, two continuous miner
sections and a truck loadout facility. We ship all of the
coal to our customers via the Union Pacific railroad or by
highway trucks. We wash a portion of the coal we produce
at a 400-ton-per-hour preparation plant. The loadout
facility can load approximately 20,000 tons of coal per
day into highway trucks. Coal shipped by rail is loaded
through a third-party facility capable of loading an
11,000-ton train in less than three hours. |
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Skyline
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Skyline is an underground mining complex located on
approximately 12,400 acres in Carbon and Emery Counties,
Utah. We control a significant portion of the coal
reserves through federal leases and smaller portions
through county and private leases. The complex currently
consists of a longwall, a continuous miner section and a
loadout facility. We ship all of the coal raw to our
customers via the Union Pacific railroad or by highway
trucks. We do not process the coal mined at this complex.
The loadout facility can load a 12,000-ton train in less
than four hours. |
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Sufco
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Sufco is an underground mining complex located on
approximately 25,200 acres in Sevier County, Utah. We
control a significant portion of the coal reserves through
federal and state leases. The complex currently consists
of a longwall, three continuous miner sections and a
loadout facility located approximately 80 miles from the
mine. We ship all of the coal raw to our customers via
the Union Pacific railroad or by highway trucks. We do
not process the coal mined at this complex. The loadout
facility can load an 11,000-ton train in less than three
hours. |
8
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West Elk
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West Elk is an underground mining complex located on
approximately 17,900 acres in Gunnison County, Colorado.
We control a significant portion of the coal reserves
through federal and state leases. The complex currently
consists of a longwall, three continuous miner sections
and a loadout facility. We ship all of the coal raw to
our customers via the Union Pacific railroad. We do not
process the coal mined at this complex. The loadout
facility can load an 11,000-ton train in less than three
hours. |
We also incorporate by reference the information about the operating results of each of our
segments for the years ended December 31, 2007, 2006 and 2005 contained in Note 18 Segment
Information to our consolidated financial statements beginning on page F-1.
Transportation
We ship our coal to customers by means of railroad or trucks, or a combination of these means
of transportation. We also ship our coal to terminals along the Gulf of Mexico for transportation
to domestic and international customers. As is customary in the industry, once the coal is loaded
onto the rail car, truck or vessel, our customers are typically responsible for the freight costs
to the ultimate destination. Transportation costs borne by the customer vary greatly based on each
customers proximity to the mine and our proximity to the loadout facilities.
Sales, Marketing and Customers
Coal prices are influenced by a number of factors and vary dramatically by region. As a
result of these regional characteristics, prices of coal by product type within a given major coal
producing region tend to be relatively consistent with each other. The price of coal within a
region is influenced by market conditions, mine operating costs, coal quality, transportation costs
involved in moving coal from the mine to the point of use and the costs of alternative fuels. In
addition to supply and demand factors, the price of coal at the mine is influenced by geologic
characteristics such as seam thickness, overburden ratios and depth of underground reserves. It is
generally cheaper to mine coal seams that are thick and located close to the surface than to mine
thin underground seams. Within a particular geographic region, underground mining, which is the
mining method we use in the Western Bituminous region, is generally more expensive than surface
mining, which is the mining method we use in the Powder River Basin. This is the case because of
the higher capital costs, including costs for construction of extensive ventilation systems, and
higher per unit labor costs due to lower productivity associated with underground mining.
In addition to the cost of mine operations, the price of coal is also a function of quality
characteristics such as heat value, sulfur, ash and moisture content. Higher carbon and lower ash
content generally result in higher prices, and higher sulfur and higher ash content generally
result in lower prices.
Management, including our chief executive officer and chief operating officer, reviews and
makes resource allocations based on the goal of maximizing our profits in light of the comparative
cost structures of our various operations. Because most of our customers purchase coal on a
regional basis, coal can generally be sourced from several different locations within a region.
Once we have a contractual commitment to sell coal at a certain price, Arch Coals centralized
marketing group assigns contract shipments to one or more mining complexes within a region capable
of sourcing that coal.
Long-Term Coal Supply Arrangements
We sell coal both under long-term contracts, the terms of which are more than one year, and on
a current market or spot basis with terms of one year or less. In 2007, we sold approximately 74%
of our coal under long-term supply arrangements. At December 31, 2007, the average volume-weighted
remaining term of our long-term contracts was approximately four years, with remaining terms
ranging from one to ten years.
We expect to sell a significant portion of our coal under long-term supply arrangements. We
selectively renew or enter into new long-term supply arrangements when we can do so at prices that
we believe are favorable. When our coal sales contracts expire or are terminated, we are exposed
to the risk of having to sell coal into the spot market, where demand is variable and prices are
subject to greater volatility.
Provisions permitting renegotiation or modification of coal sale prices are present in some of
our more recently negotiated long-term contracts and usually occur midway through a contract or
every two to three years,
9
depending upon the length of the contract. In some circumstances, either we have or our
customer has the option to terminate the contract if the parties cannot agree on a new price.
Competition
The coal industry is intensely competitive. The most important factors on which we compete
are coal quality, transportation costs from the mine to the customer and the reliability of supply.
Our principal domestic competitors include Foundation Coal Holdings, Inc., Peabody Energy Corp.
and Rio Tinto Energy North America. Some of these coal producers are larger than we are and have
greater financial resources and larger reserve bases than we do. We also compete directly with a
number of smaller producers in each of the geographic regions in which we operate. As the price of
domestic coal increases, we also compete with companies that produce coal from one or more foreign
countries, such as Colombia, Indonesia and Venezuela.
Additionally, coal competes with other fuels, such as nuclear energy, natural gas, hydropower
and petroleum, for steam and electrical power generation. Costs and other factors relating to
these alternative fuels, such as safety and environmental considerations, affect the overall demand
for coal as a fuel.
Geographic Data
We market our coal principally to power plants and industrial facilities located in the United
States. Coal sales to foreign customers for 2007, 2006 and 2005 were insignificant.
Safety and Environmental Regulations
Our operations, like operations of other coal companies, are subject to regulation, primarily
by federal and state authorities, on matters such as: air quality standards; reclamation and
restoration activities involving our mining properties; mine permits and other licensing
requirements; water pollution; employee health and safety; the discharge of materials into the
environment; management of materials generated by mining operations; storage of petroleum products;
protection of wetlands and endangered plant and wildlife protection. Many of these regulations
require registration, permitting, compliance, monitoring and self-reporting and may impose civil
and criminal penalties for non-compliance.
Additionally, the electric generation industry is subject to extensive regulation regarding
the environmental impact of its power generation activities, which could affect demand for our coal
over time. The possibility exists that new legislation or regulations may be adopted or that the
enforcement of existing laws could become more stringent, causing coal to become a less attractive
fuel source and reducing the percentage of electricity generated from coal. Future legislation or
regulation or more stringent enforcement of existing laws may have a significant impact on our
mining operations or our customers ability to use coal.
While it is not possible to accurately quantify the expenditures we incur to maintain
compliance with all applicable federal and state laws, those costs have been and are expected to
continue to be significant. Federal and state mining laws and regulations require us to obtain
surety bonds to guarantee performance or payment of certain long-term obligations, including mine
closure and reclamation costs, federal and state workers compensation benefits, coal leases and
other miscellaneous obligations. Compliance with these laws has substantially increased the cost
of coal mining for domestic coal producers.
The following is a summary of the various federal and state environmental and similar
regulations that have a material impact on our business:
Clean Air Act. The federal Clean Air Act and similar state and local laws that regulate air
emissions affect coal mining directly and indirectly. Direct impacts on coal mining and processing
operations include Clean Air Act permitting requirements and/or emissions control requirements
relating to particulate matter which may include controlling fugitive dust. The Clean Air Act also
indirectly affects coal mining operations by extensively regulating the emissions of fine
particulate matter measuring 2.5 micrometers in diameter or smaller, sulfur dioxide, nitrogen
oxides, mercury and other compounds emitted by coal-fueled power plants and industrial boilers,
which are the largest end-users of our coal. Continued tightening of the already stringent
regulation of emissions and regulation of additional emissions such as carbon dioxide or other
greenhouse gases from coal-fueled power plants and industrial boilers could eventually reduce the
demand for coal.
Clean Air Act requirements that may directly or indirectly affect our operations include the
following:
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Acid Rain. Title IV of the Clean Air Act imposes a two-phase reduction of sulfur
dioxide emissions by electric utilities. Phase II became effective in 2000 and applies to
all coal-fueled power plants with a |
10
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capacity of more than 25-megawatts. Generally, the affected power plants have sought to
comply with these requirements by switching to lower sulfur fuels, installing pollution
control devices, reducing electricity generating levels or purchasing or trading sulfur
dioxide emissions allowances. Although we cannot accurately predict the future effect of
this Clean Air Act provision on our operations, we believe that implementation of Phase II
has resulted in, and will continue to result in, an upward pressure on the price of lower
sulfur coals as coal-fueled power plants continue to comply with the more stringent
restrictions of Title IV. |
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Fine Particulate Matter. The Clean Air Act requires the U.S. Environmental Protection
Agency, which we refer to as the EPA, to set national ambient air quality standards, which
we refer to as NAAQS, for certain pollutants associated with the combustion of coal,
including sulfur dioxide, particulate matter, nitrogen oxides and ozone. Areas that are
not in compliance with these standards, referred to as non-attainment areas, must take
steps to reduce emissions levels. For example, NAAQS currently exist for particulate
matter measuring 10 micrometers in diameter or smaller (PM10) and for fine particulate
matter measuring 2.5 micrometers in diameter or smaller (PM2.5). The EPA designated all or
part of 225 counties in 20 states as well as the District of Columbia as non-attainment
areas with respect to the PM2.5 NAAQS. Those designations have been challenged.
Individual states must identify the sources of emissions and develop emission reduction
plans. These plans may be state-specific or regional in scope. Under the Clean Air Act,
individual states have up to twelve years from the date of designation to secure emissions
reductions from sources contributing to the problem. Future regulation and enforcement of
the new PM2.5 standard will affect many power plants, especially coal-fueled power plants,
and all plants in non-attainment areas. |
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Ozone. Significant additional emission control expenditures will be required at
coal-fueled power plants to meet the current NAAQS for ozone. Nitrogen oxides, which are a
byproduct of coal combustion, are classified as an ozone precursor. As a result, emissions
control requirements for new and expanded coal-fueled power plants and industrial boilers
will continue to become more demanding in the years ahead. For example, in 2004, the EPA
designated counties in 32 states as non-attainment areas under the new standard. These
states had until June 2007 to develop plans, referred to as state implementation plans, or
SIPs, for pollution control measures that allow them to comply with the standards. The EPA
described the action that states must take to reduce ground-level ozone in a final rule
promulgated in November 2005. The rule is subject to judicial challenge, however, making
its impact difficult to assess. In July 2007, the EPA proposed to make the current
standard more stringent. If the EPAs current rules are upheld and the EPA finalizes a
more stringent ozone NAAQS, additional emission control expenditures will likely be
required at coal-fueled power plants. |
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NOx SIP Call. The NOx SIP Call program was established by the EPA in October 1998 to
reduce the transport of ozone on prevailing winds from the Midwest and South to states in
the Northeast, which said that they could not meet federal air quality standards because of
migrating pollution. The program is designed to reduce nitrous oxide emissions by one
million tons per year in 22 eastern states and the District of Columbia. Phase II
reductions were required by May 2007. As a result of the program, many power plants have
been or will be required to install additional emission control measures, such as selective
catalytic reduction devices. Installation of additional emission control measures will
make it more costly to operate coal-fueled power plants, thereby making coal a less
attractive fuel. |
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Clean Air Interstate Rule. The EPA finalized the Clean Air Interstate Rule, which we
refer to as CAIR, in March 2005. CAIR calls for power plants in 29 eastern states and the
District of Columbia to reduce emission levels of sulfur dioxide and nitrous oxide. The
rule requires states to regulate power plants under a cap and trade program similar to the
system now in effect for acid deposition control and to that proposed by the Clean Skies
Initiative. When fully implemented, the rule is expected to reduce regional sulfur dioxide
emissions by over 70% and nitrogen oxides emissions by over 60% from 2003 levels. The
stringency of the cap may require some coal-fueled power plants to install additional
pollution control equipment, such as wet scrubbers, which could decrease the demand for
low-sulfur coal at these plants and thereby potentially reduce market prices for low-sulfur
coal. Emissions are permanently capped and cannot increase. The rule is also subject to
judicial challenge, which makes its impact difficult to assess. |
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Mercury. In February 2008, the United States Court of Appeals for the District of
Columbia Circuit vacated the EPAs Clean Air Mercury Rule, which we refer to as CAMR, and
remanded it to the EPA for reconsideration. The EPA is reviewing the court decision and
evaluating its impacts. Before the court |
11
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decision, some states had either adopted CAMR or adopted state-specific rules to regulate
mercury emissions from power plants that are more stringent than CAMR. CAMR, as
promulgated, would have permanently capped and reduced mercury emissions from coal-fueled
power plants by establishing mercury emissions limits from new and existing coal-fueled
power plants and creating a market-based cap-and-trade program that was expected to reduce
nationwide emissions of mercury in two phases. Under CAMR, coal-fueled power plants would
have had until 2010 to cut mercury emission levels to 38 tons a year from 48 tons and until
2018 to bring that level down to 15 tons, a 69% reduction. Regardless of how the EPA
responds on reconsideration or how states implement their state-specific mercury rules,
rules imposing stricter limitations on mercury emissions from power plants will likely be
promulgated and implemented. Any such rules may adversely affect the demand for coal. |
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Carbon Dioxide. In February 2003, a number of states notified the EPA that they planned
to sue the agency to force it to set new source performance standards for electric utility
emissions of carbon dioxide and to tighten existing standards for sulfur dioxide and
particulate matter for utility emissions. In April 2007, the U.S. Supreme Court rendered
its decision in Massachusetts v. EPA, finding that the EPA has authority under the Clean
Air Act to regulate carbon dioxide emissions from automobiles and can decide against
regulation only if the EPA determines that carbon dioxide does not significantly contribute
to climate change and does not endanger public health or the environment. The EPAs final
regulations in response to the decision are not expected until December 2008. In other
actions, following the Massachusetts v. EPA decision, the U.S. Court of Appeals for the
District of Columbia Circuit remanded to the EPA new source performance standards for
utility and industrial boilers promulgated in 2006 for further proceedings in light of the
Massachusetts v. EPA decision. In June 2006, the U.S. Court of Appeals for the Second
Circuit heard oral argument in a public nuisance action filed by eight states (Connecticut,
Delaware, Maine, New Hampshire, New Jersey, New York, and Vermont) and New York City to
curb carbon dioxide emissions from power plants. The parties have filed post-argument
briefs on the impact of the Massachusetts v. EPA decision, and a decision is currently
pending. If as a result of these actions the EPA were to set emission limits for carbon
dioxide from electric utilities, the amount of coal our customers purchase from us could
decrease. |
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Regional Haze. The EPA has initiated a regional haze program designed to protect and
improve visibility at and around national parks, national wilderness areas and
international parks, particularly those located in the southwest and southeast United
States. This program may result in additional emissions restrictions from new coal-fueled
power plants whose operation may impair visibility at and around federally protected areas.
This program may also require certain existing coal-fueled power plants to install
additional control measures designed to limit haze-causing emissions, such as sulfur
dioxide, nitrogen oxides, volatile organic chemicals and particulate matter. These
limitations could affect the future market for coal. |
Surface Mining Control and Reclamation Act. The Surface Mining Control and Reclamation Act,
which we refer to as SMCRA, establishes mining, environmental protection, reclamation and closure
standards for all aspects of surface mining as well as many aspects of underground mining. Mining
operators must obtain SMCRA permits and permit renewals from the Office of Surface Mining, which we
refer to as OSM, or from the applicable state agency if the state agency has obtained primacy. A
state agency may achieve primacy if the state regulatory agency develops a mining regulatory
program that is no less stringent than the federal mining regulatory program under SMCRA.
SMCRA permit provisions include a complex set of requirements which include, among other
things, coal prospecting; mine plan development; topsoil or growth medium removal and replacement;
selective handling of overburden materials; mine pit backfilling and grading; disposal of excess
spoil; protection of the hydrologic balance; subsidence control for underground mines; surface
runoff and drainage control; establishment of suitable post mining land uses; and revegetation.
The mining permit application preparation process is initiated by collecting baseline data to
adequately characterize the pre-mining environmental conditions of the permit area. This work is
typically conducted by third-party consultants with specialized expertise and includes surveys
and/or assessments of the following: cultural and historical resources; geology; soils; vegetation;
aquatic organisms; wildlife; potential for threatened, endangered or other special status species;
surface and ground water hydrology; climatology; riverine and riparian habitat; and wetlands. The
geologic data is used to define and characterize the rock structures that will be encountered
during the mining process. The geologic data and information derived from the other surveys and/or
12
assessments are used to develop the mining and reclamation plans presented in the permit
application. The mining and reclamation plans address the provisions and performance standards of
the states equivalent SMCRA regulatory program, and are also used to support applications for
other authorizations and/or permits required to conduct coal mining activities. Also included in
the permit application is information used for documenting surface and mineral ownership, variance
requests, access roads, bonding information, mining methods, mining phases, other agreements that
may relate to coal, other minerals, oil and gas rights, water rights, permitted areas, and
ownership and control information required to determine compliance with Office of Surface Minings
Applicant Violator System, including the mining and compliance history of officers, directors and
principal owners of the entity.
Once a permit application is prepared and submitted to the regulatory agency, it goes through
an administrative completeness review and a thorough technical review. Also, before a SMCRA permit
is issued, a mine operator must submit a bond or otherwise secure the performance of all
reclamation obligations. After the application is submitted, a public notice or advertisement of
the proposed permit is required to be given, which begins a notice period that is followed by a
public comment period before a permit can be issued. It is not uncommon for a SMCRA mine permit
application to take over a year to prepare, depending on the size and complexity of the mine, and
anywhere from six months to two years or even longer for the permit to be issued. The variability
in time frame required to prepare the application and issue the permit can be attributed primarily
to the various regulatory authorities discretion in the handling of comments and objections
relating to the project received from the general public and other agencies. Also, it is not
uncommon for a permit to be delayed as a result of litigation related to the specific permit or
another related companys permit.
In addition to the bond requirement for an active or proposed permit, the Abandoned Mine Land
Fund, which was created by SMCRA, requires a fee on all coal produced. The proceeds of the fee are
used to restore mines closed or abandoned prior to SMCRAs adoption in 1977. The current fee is
$0.315 per ton of coal produced from surface mines and $0.135 per ton of coal produced from
underground mines. In 2007, we recorded $35.4 million of expense related to these reclamation
fees.
Mining Permits and Approvals. Numerous governmental permits or approvals are required for
mining operations. When we apply for these permits and approvals, we may be required to prepare
and present data to federal, state or local authorities data pertaining to the effect or impact
that any proposed production or processing of coal may have upon the environment. The
authorization, permitting and implementation requirements imposed by any of these authorities may
be costly and time consuming and may delay commencement or continuation of mining operations.
Regulations also provide that a mining permit or modification can be delayed, refused or revoked if
an officer, director or a shareholder with a 10% or greater interest in the entity is affiliated
with another entity that has outstanding permit violations. Thus, past or ongoing violations of
federal and state mining laws could provide a basis to revoke existing permits and to deny the
issuance of additional permits.
In order to obtain mining permits and approvals from state regulatory authorities, mine
operators must submit a reclamation plan for restoring, upon the completion of mining operations,
the mined property to its prior condition, productive use or other permitted condition. Typically,
we submit the necessary permit applications several months or even years before we plan to begin
mining a new area. Some of our required permits are becoming increasingly more difficult and
expensive to obtain, and the application review processes are taking longer to complete and
becoming increasingly subject to challenge.
Under some circumstances, substantial fines and penalties, including revocation or suspension
of mining permits, may be imposed under the laws described above. Monetary sanctions and, in
severe circumstances, criminal sanctions may be imposed for failure to comply with these laws.
Surety Bonds. Mine operators are often required by federal and/or state laws to assure,
usually through the use of surety bonds, payment of certain long-term obligations including mine
closure or reclamation costs, federal and state workers compensation costs, coal leases and other
miscellaneous obligations. Although surety bonds are usually noncancelable during their term, many
of these bonds are renewable on an annual basis. The costs of these bonds have fluctuated in
recent years while the market terms of surety bonds have generally become more unfavorable to mine
operators. These changes in the terms of the bonds have been accompanied at times by a decrease in
the number of companies willing to issue surety bonds. In order to address some of these
uncertainties, we use self-bonding to secure performance of certain obligations in Wyoming. As of
December 31, 2007, we have self-bonded an aggregate of $304.3 million and have posted an aggregate
of $87.9 million in surety
13
bonds for reclamation purposes. In addition, we had approximately $41.1 million of surety
bonds and letters of credit outstanding at December 31, 2007 to secure coal lease and other
obligations.
Clean Water Act. The Clean Water Act of 1972 and comparable state laws that regulate waters
of the United States can affect our mining operations directly and indirectly. One of the direct
impacts on coal mining and processing operations is the Clean Water Act permitting requirements
relating to the discharge of pollutants into waters of the United States. Indirect impacts of the
Clean Water Act include discharge limits placed on coal-fueled power plant ash handling facilities
discharges. Continued litigation of Clean Water Act issues could eventually reduce the demand for
coal.
Clean Water Act requirements that may directly or indirectly affect our operations include the
following:
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Wastewater Discharge. Section 402 of the Clean Water Act creates a process for
establishing effluent limitations for discharges to streams that are protective of water
quality standards through the National Pollutant Discharge Elimination System, which we
refer to as the NPDES, or an equally stringent program delegated to a state regulatory
agency. Regular monitoring, reporting and compliance with performance standards are
preconditions for the issuance and renewal of NPDES permits that govern the discharge into
waters of the United States. The imposition of future restrictions on the discharge of
certain pollutants into waters of the United States could affect the permitting process,
increase the costs and difficulty of obtaining and complying with NPDES permits and could
adversely affect our coal production. |
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Under the Clean Water Act, states must conduct an anti-degradation review before approving
permits for the discharge of pollutants to waters that have been designated as high quality.
A states anti-degradation regulations would prohibit the diminution of water quality in
these streams. In general, waters discharged from coal mines to high quality streams may be
required to meet new high quality standards. This could cause increases in the costs,
time and difficulty associated with obtaining and complying with NPDES permits, and could
adversely affect our coal production. |
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Dredge and Fill Permits Act. Many mining activities, such as the development of refuse
impoundments, fresh water impoundments, refuse fills, valley fills, and other similar
structures, may result in impacts to waters of the United States, including wetlands,
streams and, in certain instances, man-made conveyances that have a hydrologic connection
to such streams or wetlands. Prior to conducting such mining activities, coal companies
are required to obtain a Section 404 permit, referred to as a dredge or fill permit, from
the Army Corps of Engineers, which we refer to as the Corps. The Corps is authorized to
issue two types of Section 404 permits: a general permit, referred to as a nationwide
permit, for surface mining activities and an individual permit. The Corps may issue
nationwide permits for any category of activities involving the discharge of dredge or fill
material if the Corps determines that such activities are similar in nature and will cause
only minimal adverse environmental effects individually or cumulatively. Generally, the
Corps has used nationwide permits to authorize impacts to waters of the United States from
mining activities because the process is a more streamlined permitting approach and
consumes less Corps resources. |
Mine Health and Safety Laws. Stringent safety and health standards have been imposed by
federal legislation since Congress adopted the Mine Safety and Health Act of 1969. The Mine Safety
and Health Act of 1977 significantly expanded the enforcement of safety and health standards and
imposed comprehensive safety and health standards on all aspects of mining operations. In addition
to federal regulatory programs, all of the states in which we operate also have programs for mine
safety and health regulation and enforcement. In reaction to several mine accidents in recent
years, federal and state legislatures and regulatory authorities have increased scrutiny of mine
safety matters and passed more stringent laws governing mining. For example, in 2006, Congress
enacted the Mine Improvement and New Emergency Response Act of 2006, which we refer to as the MINER
Act. The MINER Act imposes additional obligations on coal operators including, among other things,
the following:
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development of new emergency response plans that address post-accident communications,
tracking of miners, breathable air, lifelines, training and communication with local
emergency response personnel; |
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establishment of additional requirements for mine rescue teams; |
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notification of federal authorities in the event of certain events; |
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increased penalties for violations of the applicable federal laws and regulations; and |
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requirement that standards be implemented regarding the manner in which closed areas of
underground mines are sealed. |
Various states have also enacted new laws to address many of the same subjects. The full
financial impact of the new regulations is not yet known. However, the cost of implementation of
the new safety and health regulations at the federal and state level may be substantial. In
addition to the cost of implementation, there are increased penalties for violations which may also
be substantial. Expanded enforcement could result in a proliferation of litigation regarding
citations and orders issued as a result of the regulations.
Under the Black Lung Benefits Revenue Act of 1977 and the Black Lung Benefits Reform Act of
1977, each coal mine operator must secure payment of federal black lung benefits to claimants who
are current and former employees and to a trust fund for the payment of benefits and medical
expenses to claimants who last worked in the coal industry prior to July 1, 1973. The trust fund
is funded by an excise tax on production of up to $1.10 per ton for coal mined in underground
operations and up to $0.55 per ton for coal mined in surface operations. These amounts may not
exceed 4.4% of the gross sales price. This excise tax does not apply to coal shipped outside the
United States. In 2007, we recorded $57.2 million of expense related to this excise tax.
Comprehensive Environmental Response, Compensation and Liability Act. The Comprehensive
Environmental Response, Compensation and Liability Act, which we refer to as CERCLA, and similar
state laws affect coal mining operations by, among other things, imposing cleanup requirements for
threatened or actual releases of hazardous substances that may endanger public health or welfare or
the environment. Under CERCLA and similar state laws, joint and several liability may be imposed
on waste generators, site owners and lessees and others regardless of fault or the legality of the
original disposal activity. Although the EPA excludes most wastes generated by coal mining and
processing operations from the hazardous waste laws, such wastes can, in certain circumstances,
constitute hazardous substances for the purposes of CERCLA. In addition, the disposal, release or
spilling of some products used by coal companies in operations, such as chemicals, could trigger
the liability provisions of the statute. Thus, coal mines that we currently own or have previously
owned or operated, and sites to which we sent waste materials, may be subject to liability under
CERCLA and similar state laws. In particular, we may be liable under CERCLA or similar state laws
for the cleanup of hazardous substance contamination at sites where we own surface rights.
Resource Conservation and Recovery Act. The Resource Conservation and Recovery Act, which we
refer to as RCRA, may affect coal mining operations by establishing requirements for the proper
management, handling, transportation and disposal of hazardous wastes. Currently, certain coal
mine wastes, such as overburden and coal cleaning wastes, are exempted from hazardous waste
management. Subtitle C of RCRA exempted fossil fuel combustion wastes from hazardous waste
regulation until the EPA completed a report to Congress and made a determination on whether the
wastes should be regulated as hazardous. In a 1993 regulatory determination, the EPA addressed
some high volume-low toxicity coal combustion products generated at electric utility and
independent power producing facilities, such as coal ash. In May 2000, the EPA concluded that coal
combustion products do not warrant regulation as hazardous waste under RCRA. The EPA is retaining
the hazardous waste exemption for these wastes. However, the EPA has determined that national
non-hazardous waste regulations under RCRA Subtitle D are needed for coal combustion products
disposed in surface impoundments and landfills and used as mine-fill. The Office of Surface Mining
and EPA have recently proposed regulations regarding the management of coal combustion products.
The EPA also concluded beneficial uses of these wastes, other than for mine-filling, pose no
significant risk and no additional national regulations are needed. As long as this exemption
remains in effect, it is not anticipated that regulation of coal combustion waste will have any
material effect on the amount of coal used by electricity generators. Most state hazardous waste
laws also exempt coal combustion products, and instead treat it as either a solid waste or a
special waste. Any costs associated with handling or disposal of hazardous wastes would increase
our customers operating costs and potentially reduce their ability to purchase coal. In addition,
contamination caused by the past disposal of ash can lead to material liability.
Climate Change. One by-product of burning coal is carbon dioxide, which is considered a
greenhouse gas and is a major source of concern with respect to global warming. In November 2004,
Russia ratified the Kyoto Protocol to the 1992 Framework Convention on Global Climate Change, which
establishes a binding set of emission targets for greenhouse gases. With Russias accedence, the
Kyoto Protocol became binding on all those countries that had ratified it in February 2005. To
date, the United States has refused to ratify the Kyoto Protocol. Although the targets vary from
country to country, if the United States were to ratify the Kyoto Protocol our nation would be
required to reduce greenhouse gas emissions to 93% of 1990 levels from 2008 to 2012.
15
Future regulation of greenhouse gases in the United States could occur pursuant to future U.S.
treaty obligations, statutory or regulatory changes under the Clean Air Act, federal or state
adoption of a greenhouse gas regulatory scheme, or otherwise. In 2002, the Conference of New
England Governors and Eastern Canadian Premiers adopted a Climate Change Action Plan, calling for
reduction in regional greenhouse emissions to 1990 levels by 2010, and a further reduction of at
least 10% below 1990 levels by 2020. In December 2005, seven northeastern states (Connecticut,
Delaware, Maine, New Hampshire, New Jersey, New York, and Vermont) signed the Regional Greenhouse
Gas Initiative agreement, which we refer to as RGGI, calling for a 10% reduction of carbon dioxide
emissions by 2019, with compliance to begin January 1, 2009. Maryland signed onto RGGI in July
2006. The RGGI final model rule was issued in August 2006, and the participating states are
developing their state rules.
Climate change developments are also taking place in western states. In September 2006,
California adopted greenhouse gas legislation that prohibits long-term baseload generators from
having a greenhouse gas emissions rate greater than that of combined cycle natural gas generator
and that allows for long-term deals with generators that sequester carbon emissions. In January
2007, the California Public Utility Commission adopted interim greenhouse gas standards requiring
all new long-term power contracts to serve baseload capacity in California to have emissions no
higher than a combined-cycle gas turbine plant. In February 2007, the governors of Arizona,
California, New Mexico, Oregon and Washington launched the Western Climate Initiative in an effort
to develop a regional strategy for addressing climate change. The goal of the Western Climate
Initiative is to identify, evaluate and implement collective and cooperative methods of reducing
greenhouse gases in the region. In the spring of 2007, the governor of Utah and the premiers of
British Columbia and Manitoba joined the initiative, and other states and provinces participate as
observers.
In January 2007, eight midwestern states (Illinois, Indiana, Iowa, Michigan, Minnesota,
Missouri, Ohio and Wisconsin) agreed to support a voluntary registry for greenhouse gases. In
November 2007, the governors of Illinois, Indiana, Iowa, Kansas, Michigan, Minnesota, Ohio, South
Dakota and Wisconsin and the premier of Manitoba signed the Midwestern Greenhouse Gas Reduction
Accord to develop and implement steps to reduce greenhouse gas emissions. These and other state
climate change rules will likely require additional controls on coal-fueled power plants and
industrial boilers and may even cause some users of coal to switch from coal to a lower carbon
fuel. There can be no assurance at this time that a carbon dioxide cap and trade program, a carbon
tax or other regulatory regime, if implemented by the states in which our customers operate, will
not affect the future market for coal in those regions. Increased efforts to control greenhouse
gas emissions could result in reduced demand for coal.
Endangered Species. The Endangered Species Act and other related federal and state statutes
protect species threatened or endangered with possible extinction. Protection of threatened,
endangered and other special status species may have the effect of prohibiting or delaying us from
obtaining mining permits and may include restrictions on timber harvesting, road building and other
mining or agricultural activities in areas containing the affected species. A number of species
indigenous to our properties are protected under the Endangered Species Act or other related laws
or regulations. Based on the species that have been identified to date and the current application
of applicable laws and regulations, however, we do not believe there are any species protected
under the Endangered Species Act that would materially and adversely affect our ability to mine
coal from our properties in accordance with current mining plans. We have been able to continue
our operations within the existing spatial, temporal and other restrictions associated with special
status species. Should more stringent protective measures be applied to threatened, endangered or
other special status species or to their critical habitat, then we could experience increased
operating costs or difficulty in obtaining future mining permits. The federal government is
currently considering whether to add polar bears to the list of endangered species. If the polar
bear is listed as an endangered species, then that action could result in regulation of carbon
dioxide emissions to address global warming. Limits on emissions of carbon dioxide could result in
coal becoming a less attractive fuel source and could reduce the amount of coal our customers
purchase from us.
Other Environmental Laws. We are required to comply with numerous other federal, state and
local environmental laws in addition to those previously discussed. These additional laws include,
for example, the Safe Drinking Water Act, the Toxic Substance Control Act and the Emergency
Planning and Community Right-to-Know Act. We believe that we are in substantial compliance with
all applicable environmental laws.
16
Employees
At March 15, 2008, we employed a total of approximately 2,460 persons. We believe that our
relations with all employees are good.
Executive Officers
Our managing member is an indirect, wholly-owned subsidiary of Arch Coal. As a result, we are
effectively managed by the management of Arch Coal. The following is a list of executive officers
of Arch Coal, their ages as of March 15, 2008 and their positions and offices during the last five
years:
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Name |
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Age |
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Position |
C. Henry Besten, Jr
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59 |
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Mr. Besten has served as Arch Coals Senior
Vice President-Strategic Development since
2002. |
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John W. Eaves
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50 |
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Mr. Eaves has served as Arch Coals
President and Chief Operating Officer since
April 2006. Mr. Eaves has also been a
director of Arch Coal since February 2006.
From 2002 to April 2006, Mr. Eaves served as
Arch Coals Executive Vice President and
Chief Operating Officer. Mr. Eaves also
serves on the board of directors of ADA-ES,
Inc. |
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Sheila B. Feldman
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53 |
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Ms. Feldman has served as Arch Coals Vice
President-Human Resources since February
2003. From 1997 to February 2003, Ms.
Feldman was the Vice President-Human
Resources and Public Affairs of Solutia Inc.
On December 17, 2003, Solutia Inc. and its
subsidiaries filed voluntary petitions for
reorganization under Chapter 11 of the U.S.
Bankruptcy Code in the U.S. Bankruptcy Court
for the Southern District of New York. |
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Robert G. Jones
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51 |
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Mr. Jones has served as Arch Coals Vice
President-Law, General Counsel and Secretary
since 2000. |
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Paul A. Lang
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47 |
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Mr. Lang has served as Arch Coals Senior
Vice President-Operations since December
2006. Mr. Lang served as President of
Western Operations from July 2005 through
December 2006 and President and General
Manager of Thunder Basin Coal Company,
L.L.C. from November 1998 through July 2005. |
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Steven F. Leer
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55 |
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Mr. Leer has served as Arch Coals Chairman
and Chief Executive Officer since April
2006. Mr. Leer served as Arch Coals
President and Chief Executive Officer from
1992 to April 2006. Mr. Leer also serves on
the board of directors of the Norfolk
Southern Corporation, USG Corp., the Western
Business Roundtable and the University of
the Pacific and is chairman of the Coal
Industry Advisory Board. Mr. Leer is a past
chairman and continues to serve on the board
of directors of the Center for Energy and
Economic Development, the National Coal
Council and the National Mining Association. |
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Robert J. Messey
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62 |
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Mr. Messey has served as Arch Coals Senior
Vice President and Chief Financial Officer
since 2000. Mr. Messey also serves on the
board of directors of Baldor Electric
Company and Stereotaxis, Inc. |
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David B. Peugh
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53 |
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Mr. Peugh has served as Arch Coals Vice
President-Business Development since 1995. |
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Deck S. Slone
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44 |
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Mr. Slone has served as Arch Coals Vice
President-Investor Relations and Public
Affairs since 2001. |
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David N. Warnecke
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52 |
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Mr. Warnecke has served as Arch Coals Vice
President-Marketing and Trading since August
2005. From June 2005 until March 2007, Mr.
Warnecke served as President of Arch Coal
Sales Company, Inc., and from April 2004
until June 2005, Mr. Warnecke served as
Executive
Vice President of Arch Coal Sales
Company, Inc. Prior to June 2004, Mr.
Warnecke was Senior Vice President-Sales,
Trading and Transportation of Arch Coal
Sales Company, Inc. |
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Available Information
We file annual, quarterly and current reports, and amendments to those reports and other
information with the Securities and Exchange Commission. You may access and read our filings
without charge through the SECs website, at sec.gov. You may also read and copy any document we
file at the SECs public reference room located at 100 F Street, N.E., Room 1580, Washington, D.C.
20549. Please call the SEC at 1-800-SEC-0330 for further information on the public reference room.
Item 1A. Risk Factors.
Our business involves certain risks and uncertainties. In addition to the risks and
uncertainties described below, we may face other risks and uncertainties, some of which may be
unknown to us and some of which we may deem immaterial. If one or more of these risks or
uncertainties occur, our business, financial condition or results of operations may be materially
and adversely affected.
Risks Related to Our Business
A substantial or extended decline in coal prices could negatively affect our profitability and
the value of our coal reserves.
Our profitability and the value of our coal reserves depend upon the prices we receive for our
coal. In turn, the prices we receive for our coal depend upon factors beyond our control,
including the following:
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the supply of and demand for domestic and foreign coal; |
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the demand for electricity and steel; |
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domestic and foreign governmental regulations and taxes, including those establishing
air emission standards for coal-fueled power plants; |
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regulatory, administrative and judicial decisions, including those affecting future
mining permits; |
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the proximity, capacity and cost of transportation facilities; |
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the availability and price of alternative fuels, such as natural gas, and alternative
energy sources, such as hydroelectric, wind and solar power; |
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technological developments, including those intended to convert coal to liquid or gas
and those aimed at capturing and sequestering carbon; and |
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the effects of worldwide energy conservation measures. |
Declines in the prices we receive for our coal could adversely affect our profitability and
the value of our coal reserves.
Certain conditions and events beyond our control could negatively impact our coal mining
operations, our production or our operating costs.
We mine coal at underground and surface mining operations. Certain factors beyond our
control, including those listed below, could disrupt our coal mining operations, reduce our
production or increase our operating costs:
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delays and difficulties in acquiring, maintaining or renewing necessary permits or
mining or surface rights; |
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changes or variations in geological conditions, such as the thickness of the coal
deposits and the amount of rock embedded in or overlying the coal deposit; |
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mining and processing equipment failures and unexpected maintenance problems; |
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interruptions due to transportation delays; |
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adverse weather and natural disasters, such as heavy rains or snow and flooding; |
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shortage of qualified labor; |
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unexpected or accidental surface subsidence from underground mining; |
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accidental mine water discharges, fires, explosions or similar mining accidents; and |
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regulatory issues involving the plugging of and mining through oil and gas wells that
penetrate the coal seams we mine. |
If any of these conditions or events occurs, particularly at our Black Thunder mining complex,
our coal mining operations may be disrupted, we could experience a delay or halt of production or
our operating costs could increase significantly. In addition, if our insurance coverage is
limited or excludes certain of these conditions or events, then we may not be able to recover any
of the losses we may incur as a result of such conditions or events, some of which may be
substantial.
Increases in the costs of mining and other industrial supplies, including steel-based
supplies, diesel fuel and rubber tires, or the inability to obtain a sufficient quantity of those
supplies, could negatively affect our operating costs or disrupt or delay our production.
Our coal mining operations use significant amounts of steel, diesel fuel, rubber tires and
other mining and industrial supplies. The costs of roof bolts we use in our underground mining
operations depend on the price of scrap steel. We also use significant amounts of diesel fuel and
tires for the trucks and other heavy machinery we use, particularly at our Black Thunder mining
complex. A worldwide increase in mining, construction and military activities has caused a
shortage of the large rubber tires we use in our mining operations. While we have taken
initiatives aimed at extending the useful lives of our rubber tires, including increased driver
training, improved road maintenance and reduced driving speeds, we may be unable to obtain a
sufficient quantity of rubber tires in the future or at prices which are favorable to us. If the
prices of mining and other industrial supplies, particularly steel-based supplies, diesel fuel and
rubber tires, increase, our operating costs could be negatively affected. In addition, if we are
unable to procure these supplies, our coal mining operations may be disrupted or we could
experience a delay or halt in our production.
Our labor costs could increase if the shortage of skilled coal mining workers continues.
Efficient coal mining using modern techniques and equipment requires skilled workers with
experience and proficiency in multiple mining tasks. The resurgence in coal mining activity in
recent years has caused a significant tightening of the labor supply. In addition, employee
turnover rates in the coal industry have increased during this period as coal producers compete for
skilled personnel. Because of the shortage of trained coal miners in recent years, we have
operated certain facilities without full staff and have hired novice miners, who are required to be
accompanied by experienced workers as a safety precaution. These measures have negatively affected
our productivity and our operating costs. If the shortage of experienced labor continues or
worsens, our production may be negatively affected or our operating costs could increase.
Our inability to acquire additional coal reserves or our inability to develop coal reserves in
an economically feasible manner may adversely affect our business.
As we mine, we deplete our coal reserves. As a result, our ability to produce coal in the
future depends, in part, on our ability to acquire additional coal reserves. We may not be able to
obtain replacement reserves when we require them. If available, replacement reserves may not be
available at favorable prices, or we may not be capable of mining those reserves at costs that are
comparable with our existing coal reserves. Our ability to obtain coal reserves in the future
could also be limited by restrictions under our existing or future debt agreements and competition
from other coal producers. If we are unable to acquire coal reserves to replace the coal reserves
we mine, our future production may decrease significantly and our operating results may be
negatively affected.
In addition to the availability of additional coal reserves, our future performance depends on
the accuracy with which we estimate the quantity and quality of the coal included within those
reserves. We base our estimates of reserve information on engineering, economic and geological
data assembled, analyzed and reviewed by internal and third-party engineers and consultants. The
quantity and quality of the coal we are ultimately able to recover within our coal reserves may
differ materially from our estimates. Inaccuracies in our estimates could result in revenue that
is lower than we expect or operating costs that are higher than we expect.
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A defect in title or the loss of a leasehold interest in certain property could limit our
ability to mine our coal reserves or result in significant unanticipated costs.
We conduct a significant part of our coal mining operations on properties that we lease. A
title defect or the loss of a lease could adversely affect our ability to mine the associated coal
reserves. We may not verify title to our leased properties or associated coal reserves until we
have committed to developing those properties or coal reserves. We may not commit to develop
property or coal reserves until we have obtained necessary permits and completed exploration. As
such, the title to property that we intend to lease or coal reserves that we intend to mine may
contain defects prohibiting our ability to conduct mining operations. Similarly, our leasehold
interests may be subject to superior property rights of other third parties. In order to conduct
our mining operations on properties where these defects exist, we may incur unanticipated costs.
In addition, some leases require us to produce a minimum quantity of coal and require us to pay
minimum production royalties. Our inability to satisfy those requirements may cause the leasehold
interest to terminate.
The availability and reliability of transportation facilities and fluctuations in
transportation costs could affect the demand for our coal or impair our ability to supply coal to
our customers.
We depend upon ship, rail, truck and belt transportation systems to deliver coal to our
customers. Disruptions in transportation services due to weather-related problems, mechanical
difficulties, strikes, lockouts, bottlenecks, and other events could impair our ability to supply
coal to our customers. As we do not have long-term contracts with transportation providers to
ensure consistent and reliable service, decreased performance levels over longer periods of time
could cause our customers to look to other sources for their coal needs. In addition, increases in
transportation costs, including the price of gasoline and diesel fuel, could make coal a less
competitive source of energy when compared to alternative fuels or could make coal produced in one
region of the United States less competitive than coal produced in other regions of the United
States or abroad. If we experience disruptions in our transportation services or if transportation
costs increase significantly and we are unable to find alternative transportation providers, our
coal mining operations may be disrupted, we could experience a delay or halt of production or our
profitability could decrease significantly.
We may be unable to realize the benefits we expect to occur as a result of acquisitions that
we undertake.
We continually seek to expand our operations and coal reserves through acquisitions of other
businesses and assets, including leasehold interests. Certain risks, including those listed below,
could cause us not to realize the benefits we expect to occur as a result of those acquisitions:
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uncertainties in assessing the value, risks, profitability and liabilities (including
environmental liabilities) associated with certain businesses or assets; |
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the potential loss of key customers, management and employees of an acquired business; |
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the possibility that operating and financial synergies expected to result from an
acquisition do not develop; |
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problems arising from the integration of an acquired business; and |
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unanticipated changes in business, industry or general economic conditions that affect
the assumptions underlying the rationale for a particular acquisition. |
Our profitability depends upon the long-term coal supply agreements we have with our
customers. Changes in purchasing patterns in the coal industry could make it difficult for us to
extend our existing long-term coal supply agreements or to enter into new agreements in the future.
We sell a portion of our coal under long-term coal supply agreements, which we define as
contracts with terms greater than one year. Under these arrangements, we fix the prices of coal
shipped during the initial year and may adjust the prices in later years. As a result, at any
given time the market prices for similar-quality coal may exceed the prices for coal shipped under
these arrangements. Changes in the coal industry may cause some of our customers not to renew,
extend or enter into new long-term coal supply agreements with us or to enter into agreements to
purchase fewer tons of coal than in the past or on different terms or prices. In addition,
uncertainty caused by federal and state regulations, including the Clean Air Act, could deter our
customers from entering into long-term coal supply agreements.
20
Because we sell a portion of our coal production under long-term coal supply agreements, our
ability to capitalize on more favorable market prices may be limited. Conversely, at any given
time we are subject to fluctuations in market prices for the quantities of coal that we have
produced but which we have not committed to sell. As described above under A substantial or
extended decline in coal prices could negatively affect our profitability and the value of our coal
reserves, the market prices for coal may be volatile and may depend upon factors beyond our
control. Our profitability may be adversely affected if we are unable to sell uncommitted
production at favorable prices or at all. For more information about our long-term coal supply
agreements, you should see Long-Term Coal Supply Arrangements beginning on page 9.
The loss of, or significant reduction in, purchases by our largest customers could adversely
affect our profitability.
For the year ended December 31, 2007, we derived approximately 31.7% of our total coal
revenues from sales to our three largest customers, Tennessee Valley Authority, Ameren Corporation
and Intermountain Power Agency, and approximately 58.4% of our total coal revenues from sales to
our ten largest customers. At December 31, 2007, we had coal supply agreements with those ten
customers that expire at various times from 2008 to 2017. We expect to renew, extend or enter into
new long-term coal supply agreements with those and other customers. However, we may be
unsuccessful in obtaining long-term coal supply agreements with those customers, and those
customers may discontinue purchasing coal from us. If any of those customers, particularly any of
our three largest customers, was to significantly reduce the quantities of coal it purchases from
us, or if we are unable to sell coal to those customers on terms as favorable to us as the terms
under our current long-term coal supply agreements, our profitability could suffer significantly.
We have limited protection during adverse economic conditions and may face economic penalties if we
are unable to satisfy certain quality specifications under our long-term coal supply agreements.
Our long-term coal supply agreements typically contain force majeure provisions allowing the
parties to temporarily suspend performance during specified events beyond their control. Most of
our long-term coal supply agreements also contain provisions requiring us to deliver coal that
satisfies certain quality specifications, such as heat value, sulfur content, ash content, hardness
and ash fusion temperature. These provisions in our long-term coal supply agreements could result
in negative economic consequences to us, including price adjustments, purchasing replacement coal
in a higher-priced open market, the rejection of deliveries or, in the extreme, contract
termination. Our profitability may be negatively affected if we are unable to seek protection
during adverse economic conditions or if we incur financial or other economic penalties as a result
of these provisions of our long-term supply agreements.
The amount of indebtedness we have incurred could significantly affect our business.
At December 31, 2007, we had consolidated indebtedness of approximately $1.0 billion. We also
have significant lease and royalty obligations. Our ability to satisfy our debt, lease and royalty
obligations, and our ability to refinance our indebtedness, will depend upon our future operating
performance. Our ability to satisfy our financial obligations may be adversely affected if we
incur additional indebtedness in the future. In addition, the amount of indebtedness we have
incurred could significantly affect:
|
|
|
our ability to satisfy debt covenants and debt service, lease payment and other
obligations; |
|
|
|
|
our ability to generate cash flow from operations or to obtain additional financing; |
|
|
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|
our credit ratings; |
|
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|
|
our flexibility in planning for, or reacting to, changes in our business and the
industry in which we compete; and |
|
|
|
|
our competitiveness when compared to competitors with less debt. |
We may be unable to comply with restrictions imposed by our financing arrangements.
The agreements governing our financing arrangements impose a number of restrictions on us.
For example, the terms of our leases and other financing arrangements contain financial and other
covenants that create limitations on our ability to borrow the full amount under our those
facilities, effect acquisitions or dispositions and incur additional debt and require us to comply
with various other financial covenants. Our ability to comply with these restrictions may be
affected by events beyond our control and, as a result, we may be unable to comply with these
restrictions. A failure to comply with these restrictions could adversely affect our ability to
borrow
21
under those facilities or result in an event of default under these agreements. In the event
of a default, our lenders and the counterparties to our other financing arrangements could
terminate their commitments to us and declare all amounts borrowed, together with accrued interest
and fees, immediately due and payable. If this were to occur, we might not be able to pay these
amounts, or we might be forced to seek an amendment to our financing arrangements which could make
the terms of these arrangements more onerous for us. For more information about some of the
restrictions contained in our leases and other financial arrangements, you should see Liquidity
and Capital Resources beginning on page 32.
Failure to obtain or renew surety bonds on acceptable terms could affect our ability to secure
reclamation and coal lease obligations and, therefore, our ability to mine or lease coal.
Federal and state laws require us to obtain surety bonds to secure performance or payment of
certain long-term obligations, such as mine closure or reclamation costs, federal and state
workers compensation costs, coal leases and other obligations. We generally reprice these bonds
annually, however, they are not cancellable by the surety. Surety bond issuers and holders may
increase premiums on the bonds or impose other less favorable terms upon those renewals. The
ability of surety bond issuers and holders to demand additional collateral or other less favorable
terms has increased as the number of companies willing to issue these bonds has decreased over
time. Our failure to maintain, or our inability to acquire, surety bonds required by federal and
state law could affect our ability to secure reclamation and coal lease obligations and, therefore,
our ability to mine or lease coal.
Terrorist attacks and threats, escalation of military activity in response to such attacks or
acts of war may adversely affect our business.
Terrorist attacks and threats, escalation of military activity or acts of war have significant
effects on general economic conditions, fluctuations in consumer confidence and spending and market
liquidity. Future terrorist attacks, rumors or threats of war, actual conflicts involving the
United States or its allies, or military or trade disruptions affecting our customers may
significantly affect our operations and those of our customers. As a result, we could experience
delays or losses in transportation and deliveries of coal to our customers, decreased sales of our
coal or extended collections from our customers.
Risks Related to Environmental and Other Regulations
Governmental regulations impose significant costs on us and our customers, and future
regulations could increase those costs or limit our ability to produce and sell coal.
Governmental regulations, including those related to the matters listed below, have
significant effects on the coal mining industry:
|
|
|
employee health and safety; |
|
|
|
|
mine permitting and licensing requirements; |
|
|
|
|
reclamation and restoration of mining properties after mining is completed; |
|
|
|
|
air quality standards; |
|
|
|
|
water pollution; |
|
|
|
|
the discharge of materials into the environment; |
|
|
|
|
management of materials generated by mining operations; |
|
|
|
|
surface subsidence from underground mining; |
|
|
|
|
statutorily mandated benefits for current and retired coal miners; |
|
|
|
|
protection of wetlands; |
|
|
|
|
endangered plant and wildlife protection; |
|
|
|
|
limitations on land use; |
|
|
|
|
storage and disposal of petroleum products and substances that are regarded as hazardous
under applicable laws; and |
|
|
|
|
management of electrical equipment containing PCBs. |
22
The costs, liabilities and requirements associated with these regulations may be significant
and time-consuming and may delay commencement or continuation of exploration or production
operations. Failure to comply with these regulations may result in the assessment of
administrative, civil and criminal penalties, the imposition of cleanup and site restoration costs
and liens, the issuance of injunctions to limit or cease operations, the suspension or revocation
of permits and other enforcement measures that could have the effect of limiting production from
our mining operations. We may also incur costs and liabilities resulting from claims for damages
to property or injury to persons arising from our operations. Our profitability may be negatively
affected if we incur significant costs and liabilities as a result of these regulations.
The possibility exists that new legislation and/or regulations and orders may be adopted that
may adversely affect our mining operations, our cost structure and/or our customers ability to use
coal. New legislation or administrative regulations (or new judicial interpretations or
administrative enforcement of existing laws and regulations), including proposals related to the
protection of the environment that would further regulate and tax our business or our customers,
may also require us or our customers to change operations significantly or incur increased costs.
These regulations, if enacted in the future, could have a material adverse effect on our business,
financial condition and results of operations.
You should see Safety and Environmental Regulations beginning on page 10 for more
information about the various governmental regulations affecting us.
Our failure to obtain and renew permits necessary for our mining operations could negatively
affect our business.
Mining companies must obtain numerous permits that regulate environmental and health and
safety matters in connection with coal mining, including permits issued by various federal and
state agencies and regulatory bodies. We believe that we have obtained the necessary permits to
mine our developed reserves at our mining complexes. However, as we commence mining our
undeveloped reserves, we will need to apply for and obtain the required permits. The permitting
rules are complex and change frequently, making our ability to comply with the applicable
requirements more difficult or even impossible. In addition, private individuals and the public at
large have certain rights to comment on and otherwise engage in the permitting process, including
through intervention in the courts. Accordingly, the permits we need for our mining operations may
not be issued, or, if issued, may not be issued in a timely fashion. The permits may also involve
requirements that may be changed or interpreted in a manner which restricts our ability to conduct
our mining operations or to do so profitably. An inability to conduct our mining operations
pursuant to applicable permits would reduce our production, cash flow and profitability.
The characteristics of coal may make it difficult for coal users to comply with various
environmental standards related to coal combustion or utilization. As a result, coal users may
switch to other fuels, which could affect the volume of our sales and the price of our products.
Coal contains impurities, including but not limited to sulfur, mercury, chlorine, carbon and
other elements or compounds, many of which are released into the air when coal is burned. Stricter
environmental regulations of emissions from coal-fueled power plants could increase the costs of
using coal thereby reducing demand for coal as a fuel source and the volume and price of our coal
sales. Stricter regulations could make coal a less attractive fuel alternative in the planning and
building of power plants in the future.
Proposed reductions in emissions of mercury, sulfur dioxides, nitrogen oxides, particulate
matter or greenhouse gases may require the installation of costly emission control technology or
the implementation of other measures, including trading of emission allowances and switching to
other fuels. For example, in order to meet the federal Clean Air Act limits for sulfur dioxide
emissions from power plants, coal users may need to install scrubbers, use sulfur dioxide emission
allowances (some of which they may purchase), blend high sulfur coal with low-sulfur coal or switch
to other fuels. Reductions in mercury emissions required by certain states will likely require
some power plants to install new equipment, at substantial cost, or discourage the use of certain
coals containing higher levels of mercury. Recent and new proposals calling for reductions in
emissions of carbon dioxide and other greenhouse gases could significantly increase the cost of
operating existing coal-fueled power plants and could inhibit construction of new coal-fueled power
plants. Existing or proposed legislation focusing on emissions enacted by the United States or
individual states could make coal a less attractive fuel alternative for our customers and could
impose a tax or fee on the producer of the coal. If our customers decrease the volume of coal they
purchase from us or switch to alternative fuels as a result of existing or future environmental
regulations aimed at reducing emissions, our operations and financial results could be adversely
impacted.
23
If the assumptions underlying our estimates of reclamation and mine closure obligations are
inaccurate, our costs could be greater than anticipated.
SMCRA establishes operational, reclamation and closure standards for all aspects of surface
mining, as well as most aspects of underground mining. We base our estimates of reclamation and
mine closure liabilities on permit requirements and our engineering expertise related to these
requirements. Our management and engineers periodically review these estimates. The estimates can
change significantly if actual costs vary from assumptions or if governmental regulations change
significantly. Statement of Financial Accounting Standards No. 143, Accounting for Asset
Retirement Obligations, which we refer to as Statement No. 143, requires us to record these
obligations as liabilities at fair value. In estimating fair value, we considered the estimated
current costs of reclamation and mine closure and applied inflation rates and a third-party profit,
as required by Statement No. 143. The third-party profit is an estimate of the approximate markup
that would be charged by contractors for work performed on our behalf. If actual costs differ from
our estimates, our profitability could be negatively affected.
Our operations may impact the environment or cause exposure to hazardous substances, and our
properties may have environmental contamination, which could result in material liabilities to us.
Our operations currently use hazardous materials and generate limited quantities of hazardous
wastes from time to time. We could become subject to claims for toxic torts, natural resource
damages and other damages as well as for the investigation and clean up of soil, surface water,
groundwater, and other media. Such claims may arise, for example, out of conditions at sites that
we currently own or operate, as well as at sites that we previously owned or operated, or may
acquire. Our liability for such claims may be joint and several, so that we may be held
responsible for more than our share of the contamination or other damages, or even for the entire
share.
These and other similar unforeseen impacts that our operations may have on the environment, as
well as exposures to hazardous substances or wastes associated with our operations, could result in
costs and liabilities that could materially and adversely affect us.
Item 1B. Unresolved Staff Comments.
None.
Item 2. Properties.
At December 31, 2007, we owned or controlled primarily through long-term leases approximately
100,300 acres of coal land in Wyoming, 61,100 acres of coal land in Utah, 21,800 acres of coal land
in New Mexico and 18,500 acres of coal land in Colorado. We sublease a significant portion of our
coal land from Arch Coal. Arch Coal leases a portion of that property from the federal government
or from various state governments. Those governmental leases are subject to readjustment and/or
extension and to earlier termination for failure to meet diligent development requirements.
Certain of our loadout facilities are located on properties held under leases which expire at
varying dates over the next 30 years. Most of the leases contain options to renew. Our remaining
loadout facilities are located on property owned by Arch Coal or for which we have a special use
permit.
Our Reserves
We estimate that we owned or controlled approximately 2.2 billion tons of proven and probable
recoverable reserves at December 31, 2007. Recoverable reserves include only saleable coal and do
not include coal which would remain unextracted, such as for support pillars, and processing
losses, such as washery losses. Reserve estimates are prepared by our engineers and geologists and
reviewed and updated periodically. Total recoverable reserve estimates and reserves dedicated to
mines and complexes change from time to time to reflect mining activities, analysis of new
engineering and geological data, changes in reserve holdings and other factors.
24
The following tables present our estimated assigned and unassigned recoverable coal reserves
at December 31, 2007:
Total Assigned Reserves
(Tons in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
|
|
|
Sulfur Content |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Past Reserve |
|
|
Assigned |
|
|
|
|
|
|
|
|
|
(lbs. per million Btus) |
|
|
|
|
|
Reserve Control |
|
Mining Method |
|
Estimates |
|
|
Recoverable |
|
|
|
|
|
|
|
|
|
|
|
As Received |
|
|
|
|
|
|
|
Under- |
|
|
|
|
Reserves |
|
Proven |
|
Probable |
|
<1.2 |
|
1.2-2.5 |
|
>2.5 |
|
Btus per lb. (1) |
|
Leased |
|
Owned |
|
Surface |
|
ground |
|
2005 |
|
2006 |
Wyoming |
|
|
1,549 |
|
|
|
1,508 |
|
|
|
41 |
|
|
|
1,504 |
|
|
|
45 |
|
|
|
|
|
|
|
8,856 |
|
|
|
1,534 |
|
|
|
15 |
|
|
|
1,549 |
|
|
|
|
|
|
|
1,748 |
|
|
|
1,655 |
|
Utah |
|
|
103 |
|
|
|
60 |
|
|
|
43 |
|
|
|
91 |
|
|
|
12 |
|
|
|
|
|
|
|
11,399 |
|
|
|
102 |
|
|
|
1 |
|
|
|
|
|
|
|
103 |
|
|
|
108 |
|
|
|
110 |
|
Colorado |
|
|
79 |
|
|
|
60 |
|
|
|
19 |
|
|
|
79 |
|
|
|
|
|
|
|
|
|
|
|
11,695 |
|
|
|
78 |
|
|
|
1 |
|
|
|
|
|
|
|
79 |
|
|
|
74 |
|
|
|
67 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
1,731 |
|
|
|
1,628 |
|
|
|
103 |
|
|
|
1,674 |
|
|
|
57 |
|
|
|
|
|
|
|
9,137 |
|
|
|
1,714 |
|
|
|
17 |
|
|
|
1,549 |
|
|
|
182 |
|
|
|
1,930 |
|
|
|
1,832 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
As received Btus per lb. includes the weight of moisture in the coal on an as sold
basis. |
Total Unassigned Reserves
(Tons in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unassigned |
|
|
|
|
|
|
|
|
|
Sulfur Content |
|
|
|
|
|
|
|
|
Recoverable |
|
|
|
|
|
|
|
|
|
(lbs. per million Btus) |
|
As Received |
|
Reserve Control |
|
Mining Method |
|
|
Reserves |
|
Proven |
|
Probable |
|
<1.2 |
|
1.2-2.5 |
|
>2.5 |
|
Btus per lb. (1) |
|
Leased |
|
Owned |
|
Surface |
|
Underground |
Wyoming |
|
|
398 |
|
|
|
301 |
|
|
|
97 |
|
|
|
351 |
|
|
|
47 |
|
|
|
|
|
|
|
9,653 |
|
|
|
307 |
|
|
|
91 |
|
|
|
224 |
|
|
|
174 |
|
Utah |
|
|
35 |
|
|
|
16 |
|
|
|
19 |
|
|
|
31 |
|
|
|
4 |
|
|
|
|
|
|
|
10,842 |
|
|
|
34 |
|
|
|
1 |
|
|
|
|
|
|
|
35 |
|
Colorado |
|
|
49 |
|
|
|
39 |
|
|
|
10 |
|
|
|
47 |
|
|
|
2 |
|
|
|
|
|
|
|
11,597 |
|
|
|
48 |
|
|
|
1 |
|
|
|
|
|
|
|
49 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
482 |
|
|
|
356 |
|
|
|
126 |
|
|
|
429 |
|
|
|
53 |
|
|
|
|
|
|
|
9,937 |
|
|
|
389 |
|
|
|
93 |
|
|
|
224 |
|
|
|
258 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
As received Btus per lb. includes the weight of moisture in the coal on an as
sold basis. |
At December 31, 2007, approximately 4.9% of our coal reserves were held in fee, with the
balance controlled by leases, most of which do not expire until the exhaustion of mineable and
merchantable coal. Under current mining plans, substantially all reported leased reserves will be
mined out within the period of existing leases or within the time period of assured lease renewals.
Royalties are paid to lessors either as a fixed price per ton or as a percentage of the gross
sales price of the mined coal. The majority of the significant leases are on a percentage royalty
basis. In some cases, a payment is required, payable either at the time of execution of the lease
or in annual installments. In most cases, the prepaid royalty amount is applied to reduce future
production royalties.
Federal and state legislation controlling air pollution affects the demand for certain types
of coal by limiting the amount of sulfur dioxide which may be emitted as a result of fuel
combustion and encourages a greater demand for low-sulfur coal. All of our identified coal
reserves have been subject to preliminary coal seam analysis to test sulfur content. Of these
reserves, approximately 95.0% consist of compliance coal, or coal which emits 1.2 pounds or less of
sulfur dioxide per million Btus upon combustion, while an additional 2.7% could be sold as
low-sulfur coal. Most of our reserves are suitable for the domestic steam coal markets.
The carrying cost of our coal reserves at December 31, 2007 was $423.5 million, consisting of
$4.2 million of prepaid royalties and a net book value of coal lands and mineral rights of $419.3
million.
Title to coal properties held by lessors or grantors to us and our subsidiaries and the
boundaries of properties are normally verified at the time of leasing or acquisition. However, in
cases involving less significant properties and consistent with industry practices, title and
boundaries are not completely verified until such time as our independent operating subsidiaries
prepare to mine such reserves. If defects in title or boundaries of undeveloped reserves are
discovered in the future, control of and the right to mine such reserves could be adversely
affected.
Our reported coal reserves are those that could be economically and legally extracted or
produced at the time of their determination. In determining whether our reserves meet this
standard, we take into account, among other things, our potential inability to obtain a mining
permit, the possible necessity of revising a mining plan, changes in estimated future costs,
changes in future cash flows caused by changes in costs required to be incurred to meet regulatory
requirements and obtaining mining permits, variations in quantity and quality of coal, and varying
levels of demand and their effects on selling prices. We have obtained, or we have a high
probability of obtaining, all required permits or government approvals with respect to our
reserves. We are not currently aware of matters
25
which would significantly hinder our ability to obtain future mining permits or governmental
approvals with respect to our reserves.
Arch Coal periodically engages third parties to review our reserve estimates. The most recent
third-party review of our reserve estimates was conducted by Weir International Mining Consultants
in February 2008.
Item 3. Legal Proceedings.
We are involved in various claims and legal actions arising in the ordinary course of
business, including employee injury claims. After conferring with counsel, it is the opinion of
management that the ultimate resolution of these claims, to the extent not previously provided for,
will not have a material adverse effect on our consolidated financial condition, results of
operations or liquidity.
Item 4. Submission of Matters to a Vote of Security Holders.
Not applicable.
PART II
Item 5. Market for Registrants Common Equity, Related Stockholder Matters and Issuer Purchases of
Equity Securities. |
There is no market for our common equity.
26
Item 6. Selected Financial Data.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
|
2003 |
|
|
|
|
|
|
(1) (2) |
|
|
(1) (3) |
|
|
(4) |
|
|
(5) |
|
|
|
(Amounts in thousands, except per ton data) |
|
Statement of Operations Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales revenue |
|
$ |
1,541,066 |
|
|
$ |
1,491,362 |
|
|
$ |
1,126,742 |
|
|
$ |
735,162 |
|
|
$ |
500,555 |
|
Income from operations |
|
|
197,271 |
|
|
|
314,263 |
|
|
|
186,061 |
|
|
|
83,275 |
|
|
|
62,710 |
|
Income before cumulative effect of accounting change |
|
|
201,165 |
|
|
|
287,013 |
|
|
|
128,844 |
|
|
|
32,946 |
|
|
|
20,996 |
|
Cumulative effect of accounting change |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(18,278 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
201,165 |
|
|
|
287,013 |
|
|
|
128,844 |
|
|
|
32,946 |
|
|
|
2,718 |
|
|
Balance Sheet Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
248 |
|
|
$ |
186 |
|
|
$ |
152 |
|
|
$ |
1,351 |
|
|
$ |
35,171 |
|
Receivable from Arch Coal, Inc. |
|
|
1,427,833 |
|
|
|
1,152,102 |
|
|
|
869,056 |
|
|
|
677,934 |
|
|
|
351,866 |
|
Total assets |
|
|
2,852,187 |
|
|
|
2,557,772 |
|
|
|
2,215,376 |
|
|
|
2,013,436 |
|
|
|
1,411,515 |
|
Total debt |
|
|
1,032,473 |
|
|
|
958,881 |
|
|
|
960,247 |
|
|
|
961,613 |
|
|
|
700,000 |
|
Redeemable membership interests |
|
|
8,000 |
|
|
|
6,934 |
|
|
|
5,647 |
|
|
|
4,971 |
|
|
|
4,746 |
|
Non-redeemable membership interests |
|
|
1,147,184 |
|
|
|
934,545 |
|
|
|
677,795 |
|
|
|
543,058 |
|
|
|
471,890 |
|
|
Cash Flow Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by operating activities |
|
$ |
324,764 |
|
|
$ |
539,666 |
|
|
$ |
225,798 |
|
|
$ |
115,302 |
|
|
$ |
129,045 |
|
Depreciation, depletion and amortization |
|
|
135,294 |
|
|
|
108,272 |
|
|
|
98,347 |
|
|
|
80,703 |
|
|
|
63,053 |
|
Capital expenditures |
|
|
147,423 |
|
|
|
260,368 |
|
|
|
108,600 |
|
|
|
78,313 |
|
|
|
27,322 |
|
|
Operating Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons sold |
|
|
115,743 |
|
|
|
113,759 |
|
|
|
105,796 |
|
|
|
86,264 |
|
|
|
69,541 |
|
Tons produced |
|
|
115,841 |
|
|
|
114,928 |
|
|
|
106,554 |
|
|
|
91,466 |
|
|
|
69,361 |
|
Average sales price per ton |
|
$ |
13.31 |
|
|
$ |
13.11 |
|
|
$ |
10.65 |
|
|
$ |
8.52 |
|
|
$ |
7.20 |
|
|
|
|
(1) |
|
On October 27, 2005, we conducted a precautionary evacuation of our West Elk mine
after we detected elevated readings of combustion-related gases in an area of the mine where
we had completed mining activities but had not yet removed final longwall equipment. We
estimate that the idling resulted in $30.0 million of lost profits during the first quarter of
2006, in addition to the effect of the idling and fire-fighting costs incurred during the
fourth quarter of 2005 of $33.3 million. We recognized insurance recoveries related to the
event of $41.9 million during the year ended December 31, 2006. We have reflected these
insurance recoveries as a reduction of our cost of coal sales for the year ended December 31,
2006. |
|
(2) |
|
On January 1, 2006, we adopted the provisions of Emerging Issues Task Force Issue
No. 04-6, Accounting for Stripping Costs in the Mining Industry. The cumulative effect of
adoption was to reduce inventory by $37.6 million and deferred development cost by $2.0
million with a corresponding decrease to membership interests. |
|
(3) |
|
On December 30, 2005, we sold to Peabody Energy Corporation a rail spur, rail
loadout and an idle office complex located in the Powder River Basin, for a purchase price of
$79.6 million. As a result of the transaction, we recognized a gain of $43.3 million which we
recorded as a component of other operating income. |
|
(4) |
|
During 2004, Arch Coal contributed the North Rochelle mine in the Powder River Basin
to the Company. Arch Coal also purchased the remaining 35% interest in Canyon Fuel that we
did not own and we began consolidating Canyon Fuel in our financial statements as of July 31,
2004. |
|
(5) |
|
On January 1, 2003, we adopted Statement No. 143 resulting in a cumulative effect of
accounting change of $18.3 million. |
27
Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations.
Overview
Arch Western Resources, LLC is a subsidiary of Arch Coal, Inc., one of the largest coal
producers in the United States. For the year ended December 31, 2007, we sold approximately 115.7
million tons of coal. Since federal and state environmental regulations limit the amount of sulfur
dioxide that power plants may emit, we believe demand for low sulfur coal exceeds demand for other
types of coal. As a result, we focus on mining, processing and marketing coal with low sulfur
content for sale to domestic power plants and industrial facilities.
In 2007, we estimate that U.S. coal consumption rose by approximately 2% to 1.2 billion tons,
according to estimates provided by the EIA. Conversely, according to the EIA, domestic coal
production declined by approximately 1.5% in 2007. In 2008, we expect continued growth in
electricity demand, although at lower levels than in 2007 given the forecast for slower U.S.
economic growth. In addition, we expect strengthening global demand for coal to increase U.S. coal
exports, particularly as traditional coal export countries, such as Australia, China and South
Africa experience mine, port, rail and labor challenges. We estimate that higher domestic coal
demand and higher coal exports, together with decreased production particularly in the Central
Appalachia region of the United States, will adversely affect the availability of domestic coal in
the coming years and result in upward pressure on domestic coal prices in all coal-producing
regions. As such, we have not yet priced a portion of the coal we plan to produce over the next
several years in order to take advantage of expected price increases.
The locations of our mines enable us to ship coal to most of the major coal-fired power plants
in the United States. Our reportable business segments are based on the low-sulfur coal producing
regions in the United States in which we operate the Powder River Basin and the Western
Bituminous region. These geographically distinct areas are characterized by geology, coal
transportation routes to consumers, regulatory environments and coal quality. These regional
similarities have caused market and contract pricing environments to develop by coal region and
form the basis for the segmentation of our operations.
The Powder River Basin is located in northeastern Wyoming and southeastern Montana. The coal
we mine from surface operations in this region has a very low sulfur content and a low heat value
compared to other coal-producing regions. The price of Powder River Basin coal is
generally less than that of coal produced in other regions because Powder River Basin coal exists
in greater abundance, is easier to mine and thus has a lower cost of production. Because Powder
River Basin coal is generally lower in heat value, some power plants must blend it with higher Btu
coal or retrofit existing coal plants to accommodate Powder River Basin coal. The Western
Bituminous region includes western Colorado, eastern Utah and southwestern Wyoming. Coal we mine
from underground mines in this region typically has a low sulfur content and varies in heat value.
In 2007, we continued the efforts we had begun in prior periods aimed at positioning our
operations for increasing global and domestic coal demand. During the first half of 2007, we
installed a replacement longwall at our Sufco mining complex in Utah. In addition, we began
construction of a new loadout facility at our Black Thunder mining complex in Wyoming. This
facility, which we have strategically located in relation to the direction of our mining
activities, will replace the facility that we currently lease from a third party under an agreement
set to expire within the next year. In 2007, we also continued development of a new reserve area
at our West Elk mining complex in Colorado.
Items Affecting Comparability of Reported Results
The comparability of our operating results for the years ended December 31, 2007, 2006 and
2005 is affected by the following significant items:
Peabody asset sale - On December 30, 2005, we sold a rail spur, rail loadout and an idle
office complex located in the Powder River Basin to Peabody Energy Corporation for a purchase price
of $79.6 million. In conjunction with the transactions, we leased the rail spur and loadout and
office facilities through 2008. We recognized a gain of $43.3 million on the transaction, after
the deferral of $7.0 million of the gain, equal to the present value of the lease payments. We are
recognizing the deferred gain over the term of the lease.
West Elk combustion event - A combustion-related event at our West Elk mine in Colorado in
October 2005 caused the idling of the mine into the first quarter of 2006. We estimate that the
idling resulted in $30.0 million in lost profits during the first quarter of 2006, in addition to
the effect of the idling and fire-fighting costs incurred during the fourth quarter of 2005 of
$33.3 million. We recognized insurance recoveries related to the event of
$41.9 million during the year ended December 31, 2006. We have reflected these insurance
recoveries as a reduction of our cost of coal sales for the year ended December 31, 2006.
Accounting for pit inventory - On January 1, 2006, we adopted the provisions of Emerging
Issues Task Force Issue No. 04-6, Accounting for Stripping Costs in the Mining Industry. This
issue applies to stripping costs incurred in the production phase of a mine for the removal of
overburden or waste materials for the purpose of obtaining access to coal that will be extracted.
Under the issue, stripping costs incurred during the production phase of the mine are variable
production costs that are included in the cost of inventory produced and extracted during the
period the stripping costs are incurred. Prior to 2006, we recorded stripping costs associated
with the tons of coal uncovered and not yet extracted (pit inventory) at our surface mining
operations as coal inventory.
28
The cumulative effect of adoption was to reduce inventory by $37.6
million and deferred development cost by $2.0 million with a
corresponding decrease to membership interests. This accounting change creates volatility in our results of operations, as cost
increases or decreases related to fluctuations in pit inventory can only be attributed to tons
extracted from the pit.
Results of Operations
Year Ended December 31, 2007 Compared to Year Ended December 31, 2006
Summary. Our results during 2007 when compared to 2006 were affected by increased sales
volume and an increase in interest income offset by the impacts of higher depreciation, depletion
and amortization, higher cash costs in the Powder River Basin and the net effect of the insurance
proceeds we recorded in 2006 related to the West Elk idling and the effect of the idling in the
first quarter of 2006.
Revenues. The following table summarizes information about coal sales during the year ended
December 31, 2007 and compares those results to the comparable information for the year ended
December 31, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
Increase |
|
|
2007 |
|
2006 |
|
Amount |
|
% |
|
|
(Amounts in thousands, except per ton data) |
Coal sales |
|
$ |
1,541,066 |
|
|
$ |
1,491,362 |
|
|
$ |
49,704 |
|
|
|
3.3 |
% |
Tons sold |
|
|
115,743 |
|
|
|
113,759 |
|
|
|
1,984 |
|
|
|
1.7 |
|
Coal sales realization per ton sold |
|
$ |
13.31 |
|
|
$ |
13.11 |
|
|
$ |
0.20 |
|
|
|
1.5 |
% |
Coal sales. Coal sales increased from 2006 to 2007 primarily due to higher sales volume and
higher average coal sales realization per ton sold. A portion of the increase in the average coal
sales realization per ton is due to a change in the regional segment mix. A decrease in Powder
River Basin sales volumes and an increase in Western Bituminous region sales volumes as a
percentage of total sales volume resulted in a higher average sales price because Powder River
Basin coal has a lower average sales price per ton than Western Bituminous region coal. We have
provided more information about the tons sold and the coal sales realizations per ton by operating
segment under the heading Operating segment results on page 30.
Expenses, costs and other. The following table summarizes expenses, costs and other operating
income, net for the year ended December 31, 2007 and compares those results to the comparable
information for the year ended December 31, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (Decrease) |
|
|
|
Year Ended December 31 |
|
|
in Net Income |
|
|
|
2007 |
|
|
2006 |
|
|
$ |
|
|
% |
|
|
|
(Dollars in thousands) |
|
Cost of coal sales |
|
$ |
1,192,348 |
|
|
$ |
1,049,429 |
|
|
$ |
(142,919 |
) |
|
|
(13.6 |
)% |
Depreciation, depletion and amortization |
|
|
135,294 |
|
|
|
108,272 |
|
|
|
(27,022 |
) |
|
|
(25.0 |
) |
Selling, general and administrative expenses |
|
|
26,298 |
|
|
|
23,466 |
|
|
|
(2,832 |
) |
|
|
(12.1 |
) |
Other operating income, net |
|
|
(10,145 |
) |
|
|
(4,068 |
) |
|
|
6,077 |
|
|
|
149.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
1,343,795 |
|
|
$ |
1,177,099 |
|
|
$ |
(166,696 |
) |
|
|
(14.2 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of coal sales. Cost of coal sales increased from 2006 to 2007 primarily due to higher
unit costs in the Powder River Basin, reflecting higher commodity and supplies costs, and
higher unit costs in the Western Bituminous region. Higher unit costs in the Western Bituminous
region were primarily due to the impact of insurance proceeds we recognized in 2006 related to the
West Elk combustion-related event, which more than offset the impact of the idling in the first
quarter of 2006. We have provided more information about our operating segments under the heading
Operating segment results on page 30.
Depreciation, depletion and amortization. The increase in depreciation, depletion and
amortization expense
from 2006 to 2007 is due primarily to the costs of ongoing capital improvement and mine
development projects that we capitalized in 2006 and 2007 and a decrease in the amortization of
deferred gains on acquired sales contracts. We have provided additional information concerning our
capital spending in the section entitled Liquidity and Capital Resources beginning on page 32.
Selling, general and administrative expenses. Selling, general and administrative expenses
represent expenses allocated to us from Arch Coal. Expenses are allocated based on Arch Coals
best estimates of proportional or incremental costs, whichever is more representative of costs
incurred by Arch Coal on our behalf.
Other operating income, net. The increase in other operating income, net in 2007 compared to
2006 is primarily the result of a $6.0 million gain in 2007 on the sale of non-core reserves in the
Powder River Basin.
29
Operating segment results. The following table shows results by operating segment for the
year ended December 31, 2007 and compares those amounts to the comparable information for the year
ended December 31, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
Increase (Decrease) |
|
|
2007 |
|
2006 |
|
Amount |
|
% |
|
|
(Amounts in thousands, except per ton data) |
Powder River Basin |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons sold |
|
|
96,418 |
|
|
|
95,637 |
|
|
|
781 |
|
|
|
0.8 |
% |
Coal sales realization per ton sold (1) |
|
$ |
10.36 |
|
|
$ |
10.78 |
|
|
$ |
(0.42 |
) |
|
|
(3.9 |
)% |
Operating margin per ton sold (2) |
|
$ |
1.15 |
|
|
$ |
2.22 |
|
|
$ |
(1.07 |
) |
|
|
(48.2 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Western Bituminous |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons sold |
|
|
19,325 |
|
|
|
18,122 |
|
|
|
1,203 |
|
|
|
6.6 |
% |
Coal sales realization per ton sold (1) |
|
$ |
24.70 |
|
|
$ |
22.42 |
|
|
$ |
2.28 |
|
|
|
10.2 |
% |
Operating margin per ton sold (2) |
|
$ |
5.11 |
|
|
$ |
6.87 |
|
|
$ |
(1.76 |
) |
|
|
(25.6 |
)% |
|
|
|
(1) |
|
Coal sales prices per ton exclude certain transportation costs that we pass through
to our customers. We use these financial measures because we believe the amounts as adjusted
better represent the coal sales prices we achieved within our operating segments. Since other
companies may calculate coal sales prices per ton differently, our calculation may not be
comparable to similarly titled measures used by those companies. For the year ended December
31, 2007, transportation costs per ton billed to customers were $0.04 for the Powder River
Basin and $3.17 for the Western Bituminous region. Transportation costs per ton billed to
customers for the year ended December 31, 2006 were $0.02 for the Powder River Basin and $2.91
for the Western Bituminous region. |
|
(2) |
|
Operating margin per ton is calculated as the result of coal sales revenues less
cost of coal sales and depreciation, depletion and amortization divided by tons sold. |
Powder River Basin Sales volume in the Powder River Basin increased slightly in 2007 over
2006 levels due to increased shipments from the Coal Creek mine, which was restarted during 2006.
These volumes were partially offset by a decrease at the Black Thunder mining complex due to
planned volume reductions in response to the weaker market conditions in 2007, as well as
weather-related shipment challenges and an unplanned belt outage that occurred in the first quarter
of 2007. Decreases in sales prices during 2007 when compared with 2006 primarily reflect the
higher volumes from the Coal Creek mining complex, which has a lower per-unit price for its coal
due to its lower heat content, and lower sulfur dioxide emission allowance adjustments. On a
per-ton basis, operating margins in 2007 decreased from 2006 due in part to the decrease in per-ton
coal sales prices and an increase in per-ton costs. The increase in per-ton costs resulted
primarily from higher diesel fuel prices and higher labor, tire and leasing costs.
Western Bituminous In the Western Bituminous region, sales volume increased during 2007 when
compared with 2006, reflecting a full year of production at the West Elk and Skyline mining
complexes. The West Elk mining complex was idle during the first quarter of 2006 after the
combustion-related event in the fourth quarter of 2005, and the Skyline longwall commenced mining
in a new reserve area in the second quarter of 2006. These increases were partially offset by the
lower volumes from planned volume reductions in response to the weaker market conditions in 2007.
Higher sales prices during 2007 represent higher base pricing resulting from the roll-off of
lower-priced legacy contracts. Operating margins per ton for 2007 decreased from 2006 primarily due
to the impact of insurance proceeds we recognized in 2006 related to the West Elk
combustion-related event and higher depreciation, depletion and amortization costs resulting from
the impact of the installation of a new longwall at the Sufco mining complex. These factors offset
the impact of the improved per-ton coal sales prices. The $41.9 million of insurance proceeds we
recognized in 2006 offset the estimated $30.0 million adverse effect of the idling in the first
quarter of 2006.
Net interest income. The following table summarizes our net interest income for the year
ended December 31, 2007 and compares that information to the comparable information for the year
ended December 31, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase |
|
|
|
Year Ended December 31 |
|
|
in Net Income |
|
|
|
2007 |
|
|
2006 |
|
|
$ |
|
|
% |
|
|
|
(Amounts in thousands) |
|
Interest expense |
|
$ |
(72,147 |
) |
|
$ |
(72,273 |
) |
|
$ |
126 |
|
|
|
0.2 |
% |
Interest income |
|
|
99,683 |
|
|
|
81,853 |
|
|
|
17,830 |
|
|
|
21.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
27,536 |
|
|
$ |
9,580 |
|
|
$ |
17,956 |
|
|
|
187.4 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense consists of interest on our 63/4% senior notes, the discount on trade accounts
receivable sold to Arch Coal under Arch Coals accounts receivable securitization program and
interest on our commercial paper.
See further discussion of our outstanding debt in Liquidity and Capital Resources beginning
on page 32. Interest related to commercial paper issued in 2007 was offset by lower costs related
to the accounts receivable securitization program and an increase in capitalized interest in 2007
when compared with 2006.
Our cash transactions are managed by Arch Coal. Cash paid to or from us that is not
considered a distribution or a contribution is recorded as a receivable from Arch Coal. The
receivable balance earns interest from Arch Coal at the prime interest rate. The increase in
interest income results primarily from a higher average receivable balance during 2007 when
compared to 2006.
30
Other non-operating expense. Our non-operating expense is related to the termination of hedge
accounting on interest rate swaps and the resulting amortization of amounts that had previously
been deferred.
Year Ended December 31, 2006 Compared to Year Ended December 31, 2005
Summary. Our results for 2006 reflect higher margins driven primarily by increased price
realization. We achieved those results despite continued rail challenges and weak near-term market
conditions. In 2005, we experienced significant disruptions in our rail service from major repair
and maintenance work in the Powder River Basin. During 2006, we experienced some shipment
disruptions due to ongoing repairs and maintenance on the rail lines, although not of the magnitude
experienced in 2005. Our results for 2006 also reflected production at our Coal Creek surface mine
in Wyoming, which restarted production in 2006, and our Skyline longwall mine in Utah, which
commenced mining in a new reserve area in 2006.
Revenues. The following table summarizes information about coal sales during the year ended
December 31, 2006 and compares those results to the comparable information for the year ended
December 31, 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
Increase |
|
|
2006 |
|
2005 |
|
Amount |
|
% |
|
|
(Amounts in thousands, except per ton data) |
Coal sales |
|
$ |
1,491,362 |
|
|
$ |
1,126,742 |
|
|
$ |
364,620 |
|
|
|
32.4 |
% |
Tons sold |
|
|
113,759 |
|
|
|
105,796 |
|
|
|
7,963 |
|
|
|
7.5 |
|
Coal sales realization per ton sold |
|
$ |
13.11 |
|
|
$ |
10.65 |
|
|
$ |
2.46 |
|
|
|
23.1 |
% |
Coal sales increased during 2006 when compared to 2005 due to higher contract prices in both
of our segments and higher volumes in our Powder River Basin segment. We have provided more
information about the tons sold and the coal sales realizations per ton by operating segment under
the heading Operating segment results on page 32.
Expenses, costs and other. The following table summarizes expenses, costs and other operating
income and expenses, net for the year ended December 31, 2006 and compares those results to the
comparable information for the year ended December 31, 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (Decrease) |
|
|
|
Year Ended December 31 |
|
|
in Net Income |
|
|
|
2006 |
|
|
2005 |
|
|
$ |
|
|
% |
|
|
|
(Amounts in thousands) |
|
Cost of coal sales |
|
$ |
1,049,429 |
|
|
$ |
865,760 |
|
|
$ |
(183,669 |
) |
|
|
(21.2 |
)% |
Depreciation, depletion and amortization |
|
|
108,272 |
|
|
|
98,347 |
|
|
|
(9,925 |
) |
|
|
(10.1 |
) |
Selling, general and administrative expenses |
|
|
23,466 |
|
|
|
23,958 |
|
|
|
492 |
|
|
|
2.1 |
|
Gain on sale of Powder River Basin assets |
|
|
|
|
|
|
(43,297 |
) |
|
|
(43,297 |
) |
|
|
(100.0 |
) |
Other operating income, net |
|
|
(4,068 |
) |
|
|
(4,087 |
) |
|
|
(19 |
) |
|
|
(0.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
1,177,099 |
|
|
$ |
940,681 |
|
|
$ |
(236,418 |
) |
|
|
(25.1 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of coal sales. Our cost of coal sales increased from 2005 to 2006 primarily due to
increased sales volume in the Powder River Basin, and higher costs, primarily production taxes and
coal royalties, which we pay as a percentage of coal sales. We have provided more information
about our operating segments under the heading Operating segment results on page 32.
Depreciation, depletion and amortization. The increase in depreciation, depletion and
amortization from 2005 to 2006 is due primarily to capital improvements associated with development
projects. We have provided additional information concerning our capital spending during 2006 in
the section entitled Liquidity and Capital Resources beginning on page 32.
Selling, general and administrative expenses. Selling, general and administrative expenses
represent expenses allocated to us from Arch Coal. Expenses are allocated based on Arch Coals best
estimates of proportional or incremental costs, whichever is more representative of costs incurred
by Arch Coal on our behalf.
Gain on sale. You should see Items Affecting Comparability of Reported Results beginning on
page 28 for more information about the gains on the sale of our Powder River Basin assets.
31
Operating segment results. The following table shows results by operating segment for the
year ended December 31, 2006 and compares those amounts to the comparable information for the year
ended December 31, 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
Increase (Decrease) |
|
|
2006 |
|
2005 |
|
Amount |
|
% |
|
|
(Amounts in thousands, except per ton data) |
Powder River Basin |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons sold |
|
|
95,637 |
|
|
|
87,597 |
|
|
|
8,040 |
|
|
|
9.2 |
% |
Coal sales realization per ton sold (1) |
|
$ |
10.78 |
|
|
$ |
8.20 |
|
|
$ |
2.58 |
|
|
|
31.5 |
% |
Operating margin per ton sold (2) |
|
$ |
2.22 |
|
|
$ |
1.19 |
|
|
$ |
1.03 |
|
|
|
86.6 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Western Bituminous |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons sold |
|
|
18,122 |
|
|
|
18,199 |
|
|
|
(77 |
) |
|
|
(0.4 |
)% |
Coal sales realization per ton sold (1) |
|
$ |
22.42 |
|
|
$ |
19.01 |
|
|
$ |
3.41 |
|
|
|
17.9 |
% |
Operating margin per ton sold (2) |
|
$ |
6.87 |
|
|
$ |
3.27 |
|
|
$ |
3.60 |
|
|
|
110.1 |
% |
|
|
|
(1) |
|
Coal sales prices per ton exclude certain transportation costs that we pass through
to our customers. We use these financial measures because we believe the amounts as adjusted
better represent the coal sales prices we achieved within our operating segments. Since other
companies may calculate coal sales prices per ton differently, our calculation may not be
comparable to similarly titled measures used by those companies. For the year ended December
31, 2006, transportation costs per ton billed to customers were $0.02 for the Powder River
Basin and $2.91 for the Western Bituminous region. Transportation costs per ton billed to
customers for the year ended December 31, 2005 were $0.07 for the Powder River Basin and $3.10
for the Western Bituminous region. |
|
(2) |
|
Operating margin per ton is calculated as the result of coal sales revenues less
cost of coal sales and depreciation, depletion and amortization divided by tons sold. |
Powder River Basin Sales volume increased in the Powder River Basin as a result of the
restart of the Coal Creek mining complex in the second quarter of 2006 and rail service that
improved during 2006 when compared to 2005. The increase in coal sales prices in 2006 in the
Powder River Basin resulted from higher contract pricing when compared to 2005, due primarily to
the expiration of lower-priced legacy contracts. On a per-ton basis, operating margins in 2006
increased significantly from 2005 primarily due to the increase in per-ton coal sales realizations,
partially offset by increased production taxes and coal royalties that we pay as a percentage of
coal sales realizations, higher repair and maintenance activity and higher diesel, tire and
explosives costs during 2006 compared to 2005.
Western Bituminous In the Western Bituminous region, the effect of an extended longwall move
at the Dugout Canyon mining complex offset a portion of the 1.5 million tons sold from our Skyline
mining complex, which commenced production in a new reserve area in the second quarter of 2006. The
increase in coal sales prices in the Western Bituminous region in 2006 resulted from higher
contract pricing when compared to 2005, due primarily to the expiration of lower-priced legacy
contracts. Operating margins per ton in 2006 increased from 2005 primarily due to higher per ton
sales prices and insurance recoveries related to the West Elk thermal event of $41.9 million,
partially offset by higher costs resulting from the idling of the West Elk complex in the first
quarter of 2006, an extended longwall move at our Dugout Canyon mining complex, higher coal
royalties and production taxes, which we pay as a percentage of sales, and higher repair and
supplies costs.
Net interest income (expense). The following table summarizes our net interest income
(expense) for the year ended December 31, 2006 and compares that information to the comparable
information for the year ended December 31, 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (Decrease) |
|
|
|
Year Ended December 31 |
|
|
in Net Income |
|
|
|
2006 |
|
|
2005 |
|
|
$ |
|
|
% |
|
|
|
(Amounts in thousands) |
|
Interest expense |
|
$ |
(72,273 |
) |
|
$ |
(65,543 |
) |
|
$ |
(6,730 |
) |
|
|
(10.3 |
)% |
Interest income |
|
|
81,853 |
|
|
|
45,233 |
|
|
|
36,620 |
|
|
|
81.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
9,580 |
|
|
$ |
(20,310 |
) |
|
$ |
29,890 |
|
|
|
147.2 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The increase in interest expense in 2006 compared to 2005 results from the discount on trade
accounts receivable sold to Arch Coal under Arch Coals accounts receivable securitization program.
See further discussion about this program in the section entitled Liquidity and Capital
Resources below.
Arch Coal manages our cash transactions. Cash paid to or from us that is not considered a
distribution or a contribution is recorded in an Arch Coal receivable account. The receivable
earns interest at the prime rate. The increase in interest income on the receivable from Arch Coal
results from a higher average receivable balance in
2006 as compared to 2005, including the effect of amounts related to the sale of trade
accounts receivable to Arch Coal.
Other non-operating expense. Our non-operating expense is related to the termination of hedge
accounting on interest rate swaps and the resulting amortization of amounts that had previously
been deferred.
Liquidity and Capital Resources
Our primary sources of cash include sales of our coal production to customers, sales of
assets, our new commercial paper program and debt related to significant transactions. Excluding
any significant mineral reserve acquisitions, we generally satisfy
32
our working capital requirements
and fund capital expenditures and debt-service obligations with cash generated from operations and,
if necessary, cash from Arch Coal. Our ability to satisfy debt service obligations, to fund
planned capital expenditures and to make acquisitions will depend upon our future operating
performance, which will be affected by prevailing economic conditions in the coal industry and
financial, business and other factors, some of which are beyond our control.
Arch Coal manages our cash transactions. Cash paid to or from us that is not considered a
distribution or a contribution is recorded in an Arch Coal receivable account.
The following is a summary of cash provided by or used in each of the indicated types of
activities during the past three years:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
2007 |
|
2006 |
|
2005 |
|
|
(Amounts in thousands) |
Cash provided by (used in): |
|
|
|
|
|
|
|
|
|
|
|
|
Operating activities |
|
$ |
324,764 |
|
|
$ |
539,666 |
|
|
$ |
225,798 |
|
Investing activities |
|
|
(399,459 |
) |
|
|
(539,617 |
) |
|
|
(226,932 |
) |
Financing activities |
|
|
74,757 |
|
|
|
(15 |
) |
|
|
(65 |
) |
Cash provided by operating activities decreased $214.9 million in 2007 compared to 2006, due
to a decrease in earnings and the commencement of Arch Coals accounts receivable securitization
program in the first quarter of 2006, which resulted in a substantial decrease in our trade
receivables in 2006. Under the program, we sell our receivables to Arch Coal without recourse at a
discount based on the prime rate and days sales outstanding. During 2007, we sold $1.5 billion of
trade accounts receivable to Arch Coal, at a total discount of $9.8 million. During 2006, we sold
$1.5 billion of trade accounts receivable to Arch Coal, at a total discount of $10.5 million.
Cash provided by operating activities increased $313.9 million in 2006 compared to 2005
primarily as a result of an increase in net income and the sale of our trade accounts receivable to
Arch Coal.
Cash used in investing activities in 2007 was $140.2 million less than in 2006, primarily due
to a decrease in capital spending of $112.9 million in 2007 when compared 2006. See further
discussion of major capital projects below. In addition, cash flows from investing activities in
2007 included a recovery of $18.3 million from the lease of equipment in the Powder River Basin. We
had previously made deposits to purchase the equipment, primarily in the fourth quarter of 2006.
We make capital expenditures to improve and replace existing mining equipment, expand existing
mines, develop new mines and improve the overall efficiency of mining operations. The major
projects comprising our capital spending in 2007 included the ongoing development of a new reserve
area at the West Elk mining complex in Colorado, remaining payments for the replacement longwall
now in service at our Sufco mining complex in Utah and costs to construct the Black Thunder mining
complexs new loadout. In 2006, our capital projects included the restart of the Coal Creek mining
complex and the commencement of mining in a new reserve area at our Skyline mining complex, as well
as progress payments related to the purchase of the replacement longwall at our Sufco mining
complex.
We used $312.7 million more cash in investing activities in 2006 than in 2005, due to
increased capital expenditures and a decrease of $81.5 million in proceeds from dispositions of
property, plant and equipment. Higher spending at our Powder River Basin operations related to the
restart of the Coal Creek mine and progress payments related to the purchase of a replacement
longwall at our Sufco mining complex resulted in an increase in capital expenditures in 2006
compared to 2005. The decrease in proceeds is a result of the sale in 2005 of the railspur, rail
loadout and idle office complex in the Powder River Basin described in Items Affecting
Comparability of Reported Results, beginning on page 28.
We anticipate that capital expenditures during 2008 will range from approximately $250 million
to $280 million. The 2008 estimate includes capital expenditures related to development work at
certain of our mining
operations, including the development of a new seam, with a new longwall, at the West Elk
mining complex and continuing work on the new loadout at Black Thunder. We anticipate that we will
fund these capital expenditures with cash generated from operations.
Cash provided by financing activities increased $74.8 million in 2007 compared to 2006. The
increase results primarily from the commencement of our commercial paper program. We entered into
the commercial paper placement program on August 15, 2007 to provide short-term financing at rates
that are generally lower than the rates available under Arch Coals revolving credit facility.
Under the program, as amended, we may sell up to $75.0 million in interest-bearing or discounted
short-term unsecured debt obligations with maturities of no more than 270 days. The commercial
paper placement program is supported by an unsecured $75.0 million revolving credit facility with a
maturity date of June 7, 2008. As of December 31, 2007, we had $75.0 million outstanding under the
agreement with a weighted-average interest rate of 5.08% and maturity dates ranging from two to 81
days.
33
Contractual Obligations
The following is a summary of our significant contractual obligations as of December 31, 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Payments Due by Period |
|
|
|
2008 |
|
|
2009-2010 |
|
|
2011-2012 |
|
|
After 2012 |
|
|
Total |
|
|
|
(Amounts in thousands) |
|
Long-term debt, including related interest |
|
$ |
139,584 |
|
|
$ |
128,250 |
|
|
$ |
128,250 |
|
|
$ |
982,063 |
|
|
$ |
1,378,147 |
|
Operating leases |
|
|
24,429 |
|
|
|
45,047 |
|
|
|
32,713 |
|
|
|
28,973 |
|
|
|
131,162 |
|
Coal lease rights |
|
|
1,534 |
|
|
|
2,846 |
|
|
|
2,554 |
|
|
|
7,925 |
|
|
|
14,859 |
|
Unconditional purchase obligations |
|
|
186,959 |
|
|
|
10,376 |
|
|
|
|
|
|
|
|
|
|
|
197,335 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total contractual obligations |
|
$ |
352,506 |
|
|
$ |
186,519 |
|
|
$ |
163,517 |
|
|
$ |
1,018,961 |
|
|
$ |
1,721,503 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal lease rights represent non-cancelable royalty lease agreements. Unconditional purchase
obligations include open purchase orders, which have not been recognized as a liability. The
commitments in the table above relate to commitments for the purchase of materials and supplies,
payments for services and capital expenditures.
The table above excludes our asset retirement obligations. Our consolidated balance sheet
reflects a liability of $195.7 million for asset retirement obligations that arise from SMCRA and
similar state statutes, which require that mine property be restored in accordance with specified
standards and an approved reclamation plan. The determination of the fair value of asset
retirement obligations involves a number of estimates, as discussed
in the section below entitled
Critical Accounting Policies, including the timing of payments to satisfy
asset retirement obligations. The timing of payments to satisfy asset retirement obligations is
based on numerous factors, including mine closure dates. You should see the notes to our
consolidated financial statements for more information about our asset retirement obligations.
The contractual obligations table included above also excludes certain other obligations
reflected in our consolidated balance sheet, including an allocated portion of liabilities under
Arch Coals pension and postretirement benefit plans and obligations under our self-insured
workers compensation program. We are not obligated to make contributions to Arch Coals plans,
but we are charged through the intercompany account for an allocated portion of Arch Coals
contributions. The timing of payments may vary based on changes in the fair value of the plans
assets (for pension obligations) and actuarial assumptions, and benefit payments. See the section
entitled Critical Accounting Policies for more information about these assumptions. See Notes 11
and 12 to our consolidated financial statements for more information about the amounts we have
recorded for workers compensation and pension and postretirement benefit obligations
Off-Balance Sheet Arrangements
In the normal course of business, we are a party to certain off-balance sheet arrangements.
These arrangements include indemnifications, financial instruments with off-balance sheet risk,
such as bank letters of credit and performance or surety bonds. Liabilities related to these
arrangements are not reflected in our consolidated balance sheets, and we do not expect any
material adverse effects on our financial condition, results of operations or cash flows to result
from these off-balance sheet arrangements.
We use a combination of surety bonds and corporate guarantees (e.g., self bonds) to secure our
financial obligations for reclamation, lease obligations and other obligations as follows as of
December 31, 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reclamation |
|
Lease |
|
|
|
|
|
|
Obligations |
|
Obligations |
|
Other |
|
Total |
|
|
(Amounts in thousands) |
Self bonding |
|
$ |
304,302 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
304,302 |
|
Surety bonds |
|
|
87,889 |
|
|
|
31,105 |
|
|
|
9,998 |
|
|
|
128,992 |
|
Critical Accounting Policies
We prepare our financial statements in accordance with accounting principles that are
generally accepted in the United States. The preparation of these financial statements requires
management to make estimates and judgments that affect the reported amounts of assets, liabilities,
revenues and expenses as well as the disclosure of contingent assets and liabilities. Management
bases our estimates and judgments on historical experience and other factors that are believed to
be reasonable under the circumstances. Additionally, these estimates and judgments are discussed
with Arch Coals audit committee on a periodic basis. Actual results may differ from the estimates
used under different assumptions or conditions. We have provided a description of all significant
accounting policies in the notes to our consolidated financial statements. We believe that of
these significant
accounting policies, the following may involve a higher degree of judgment or complexity:
Asset Retirement Obligations
Our asset retirement obligations arise from SMCRA and similar state statutes, which require
that mine property be restored in accordance with specified standards and an approved reclamation
plan. Significant reclamation activities include reclaiming refuse and slurry ponds, reclaiming
the pit and support acreage at surface mines, and sealing portals at deep mines. Our asset
34
retirement obligations are initially recorded at fair value, or the amount at which the obligations
could be settled in a current transaction between willing parties. This involves determining the
present value of estimated future cash flows on a mine-by-mine basis based upon current permit
requirements and various estimates and assumptions, including estimates of disturbed acreage and
reclamation costs and assumptions regarding productivity. We estimate disturbed acreage based on
approved mining plans and related engineering data. Since we plan to use internal resources to
perform the majority of our reclamation activities, our estimate of reclamation costs involves
estimating third-party profit margins, which we base on our historical experience with contractors
that perform certain types of reclamation activities. We base productivity assumptions on
historical experience with the equipment that we expect to utilize in the reclamation activities.
In order to determine fair value, we must also discount our estimates of cash flows to their
present value. We base our discount rate on the rates of treasury bonds with maturities similar to
expected mine lives, adjusted for our credit standing.
On at least an annual basis, we review our entire reclamation liability and make necessary
adjustments for permit changes as granted by state authorities, changes in the timing of
reclamation activities, and revisions to cost estimates and productivity assumptions, to reflect
current experience. Any difference between the actual cost of reclamation and the fair value will
be recorded as a gain or loss when the obligation is settled. We expect our actual cost to reclaim
our properties will be less than the expected cash flows used to determine the asset retirement
obligation. At December 31, 2007, we had recorded asset retirement obligation liabilities of $195.7
million, including amounts classified as a current liability. While the precise amount of these
future costs cannot be determined with certainty, as of December 31, 2007, we estimate that the
aggregate undiscounted cost of final mine closure is approximately $482.4 million.
Employee Benefit Plans
We participate in Arch Coals non-contributory defined benefit pension plans covering certain
of our salaried and hourly employees. Benefits are generally based on the employees age and
compensation. Arch Coal allocates the net periodic benefit cost and benefit obligation based on
participant information. The calculation of our net periodic benefit costs (expense) and benefit
obligation (liability) associated with Arch Coals defined benefit pension plans requires the use
of a number of assumptions that we deem to be critical accounting estimates. These assumptions
include the long term rate of return on plan assets and the discount rate, representing the
interest rate at which pension benefits could be effectively settled. Changes in these assumptions
can result in different pension expense and liability amounts, and actual experience can differ
from the assumptions. Arch Coal reports separately on the assumptions used in the determination of
net periodic benefit costs and benefit obligation associated with its defined benefit plans.
We also currently provide certain postretirement medical and life insurance coverage for
eligible employees under Arch Coals plans. Generally, covered employees who terminate employment
after meeting eligibility requirements are eligible for postretirement coverage for themselves and
their dependents. The salaried employee postretirement benefit plans are contributory, with
retiree contributions adjusted periodically, and contain other cost-sharing features such as
deductibles and coinsurance. Arch Coal allocates the net postretirement benefit cost and benefit
obligation based on participant information. The calculation of our net postretirement benefit
costs (expense) and benefit obligation (liability) associated with Arch Coals postretirement
benefit plans requires the use of assumptions that we deem to be critical accounting estimates,
primarily the discount rate. During 2007, the postretirement benefit plans were amended to improve
benefits to participants. As a result of the amendment, annual retiree contribution increases have
been limited so as not to exceed 25% of the previous years total contribution. Prior to the
amendment, all medical cost increases were passed on to the retirees and had no impact on the
plan. Arch Coal reports separately on the assumptions used in the determination of net periodic
benefit costs and benefit obligation associated with its postretirement plans.
Actuarial assumptions are required to determine the amounts reported by us related to Arch
Coals defined benefit pension plan and the postretirement benefit plan. The impact of lowering
the expected long-term rate of return on pension plan assets 0.5% in 2007 would have been an
increase in expense of approximately $0.5 million. The impact of lowering the discount rate 0.5%
in 2007 would have been an increase in net periodic pension and
postretirement costs of approximately $1.6 million.
Accounting Standards Issued and Not Yet Adopted
In September 2006, the FASB issued Statement of Financial Accounting Standards No. 157, Fair
Value Measurements, which we refer to as Statement No. 157. Statement No. 157 defines fair value,
establishes a framework for measuring fair value and expands disclosures about fair value
measurements. Statement No. 157 applies under other accounting pronouncements that require or
permit fair value measurements. Statement No. 157 is effective prospectively for fiscal years
beginning after November 15, 2007, and interim periods within that fiscal year. The FASB deferred
the effective date of Statement No. 157 for one year for nonfinancial assets and liabilities that
are recognized or disclosed at fair value in the financial statements on a nonrecurring basis. We
do not expect the impact of adoption will be material.
In December 2007, the FASB issued Statement on Financial Accounting Standards No. 160,
Noncontrolling Interests in Consolidated Financial Statements, an amendment of ARB No. 51 which we
refer to as Statement No. 160. Statement No. 160 requires that a noncontrolling interest (minority
interests) in a consolidated subsidiary be displayed in the consolidated balance sheet as a
separate component of equity. The amount of net income attributable to the noncontrolling interest
will be included in consolidated net income on the face of the income statement. Statement No. 160
also includes expanded disclosure requirements
35
regarding the interests of the parent and its
noncontrolling interest. Statement No. 160 is effective for fiscal years beginning on or after
December 15, 2008. Early adoption is not allowed. We are still analyzing Statement No. 160 to
determine what the impact of adoption will be.
Item 7A. Quantitative and Qualitative Disclosures About Market Risk.
We manage our commodity price risk for our non-trading, long-term coal contract portfolio
through the use of long-term coal supply agreements, rather than through the use of derivative
instruments. The majority of our tonnage is sold under long-term contracts. We are also exposed to
price risk related to the value of sulfur dioxide emission allowances that are a component of
quality adjustment provisions in many of our coal supply contracts. We manage this risk through
the use of long-term coal supply agreements.
We are also exposed to the risk of fluctuations in cash flows related to our purchase of
diesel fuel. We use approximately 38 million gallons of diesel fuel annually in our operations.
Arch Coal enters into heating oil swaps and options to reduce volatility in the price of diesel
fuel for our operations. The swap agreements essentially fix the price paid for diesel fuel by
requiring us to pay a fixed heating oil price and receive a floating heating oil price. The call
options protect against increases in diesel fuel by granting us the right to participate in
increases in heating oil prices. The settlements related to these swaps and options are allocated
to us through the Arch Coal intercompany account.
We are exposed to market risk associated with interest rates due to our existing level of
indebtedness. At December 31, 2007, with the exception of our outstanding commercial paper, all of
our outstanding debt bore interest at fixed rates.
Item 8. Financial Statements and Supplementary Data.
The consolidated financial statements and consolidated financial statement schedule of Arch
Western Resources, LLC, and subsidiaries are included in this Form 10-K beginning on page F-1.
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure.
None.
Item 9A(T). Controls and Procedures.
We performed an evaluation under the supervision and with the participation of our management,
including our chief executive officer and chief financial officer, of the effectiveness of the
design and operation of our disclosure controls and procedures as of December 31, 2007. Based on
that evaluation, our management, including our chief executive officer and chief financial officer,
concluded that the disclosure controls and procedures were effective as of such date. There were
no changes in internal control over financial reporting that occurred during our fiscal quarter
ended December 31, 2007 that have materially affected, or are reasonably likely to materially
affect, our internal control over financial reporting.
Item 9B. Other Information.
None.
36
PART III
Item 10. Directors, Executive Officers and Corporate Governance.
Our managing member is an indirect, wholly-owned subsidiary of Arch Coal. As a result, we are
effectively managed by the management of Arch Coal. You should see the list of Arch Coals
executive officers and related information under Executive Officers beginning on page 17.
The following is a list of directors of Arch Coal, other than Messrs. Eaves and Leer, whose
biographical information is contained under Executive Officers beginning on page 17, their ages
on March 15, 2008 and biographical information:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Director of |
|
|
|
|
|
|
|
|
Arch Coal |
|
|
Name |
|
Age |
|
Since |
|
Occupation and Other Information |
James R. Boyd
|
|
|
61 |
|
|
|
1990 |
|
|
Mr. Boyd served as chairman of
the board of directors of Arch
Coal from 1998 to April 2006,
when he was appointed Arch
Coals lead director. Mr. Boyd
served as Senior Vice President
and Group Operating Officer of
Ashland Inc. from 1989 until
his retirement in 2002. Mr.
Boyd also serves on the board
of directors of Halliburton
Inc. |
|
|
|
|
|
|
|
|
|
|
|
Frank M. Burke
|
|
|
68 |
|
|
|
2000 |
|
|
Mr. Burke has served as
Chairman, Chief Executive
Officer and Managing General
Partner of Burke, Mayborn
Company, Ltd., a private
investment and consulting
company, since 1984. Mr. Burke
also serves on the board of
directors of Corrigan
Investments, Inc. and is a
member of the National
Petroleum Council. |
|
|
|
|
|
|
|
|
|
|
|
Patricia F. Godley
|
|
|
59 |
|
|
|
2004 |
|
|
Since 1998, Ms. Godley has been
a partner with the law firm of
Van Ness Feldman, practicing in
the areas of economic and
environmental regulation of
electric utilities and natural
gas companies. Ms. Godley is
also a director of the United
States Energy Association. |
|
|
|
|
|
|
|
|
|
|
|
Douglas H. Hunt
|
|
|
55 |
|
|
|
1995 |
|
|
Since 1995, Mr. Hunt has served
as Director of Acquisitions of
Petro-Hunt, LLC, a private oil
and gas exploration and
production company. |
|
|
|
|
|
|
|
|
|
|
|
Brian J. Jennings
|
|
|
47 |
|
|
|
2006 |
|
|
Since April 2007, Mr. Jennings
has served as Chief Financial
Officer of Energy Transfer
Partners GP, L.P., the general
partner of Energy Transfer
Partners, L.P., a
publicly-traded partnership
owning and operating a
portfolio of midstream energy
assets. From March 2004 to
December 2006, Mr. Jennings
served as Senior Vice President
- - Corporate Finance and
Development and Chief Financial
Officer of Devon Energy
Corporation. Mr. Jennings
served as Senior Vice President
- - Corporate Finance and
Development of Devon Energy
Corporation from 2001 to March
2004. |
|
|
|
|
|
|
|
|
|
|
|
Thomas A. Lockhart
|
|
|
72 |
|
|
|
2003 |
|
|
Mr. Lockhart has been a member
of the Wyoming State House of
Representatives since 2000.
Mr. Lockhart also serves on the
board of directors of First
Interstate Bank of Casper,
Wyoming and Blue Cross Blue
Shield of Wyoming. |
|
|
|
|
|
|
|
|
|
|
|
A. Michael Perry
|
|
|
71 |
|
|
|
1998 |
|
|
Mr. Perry served as Chairman of
Bank One, West Virginia, N.A.
from 1993 and as its Chief
Executive Officer from 1983
until his retirement in 2001.
Mr. Perry also serves on the
board of directors of Champion
Industries, Inc. and Portec
Rail Products, Inc. |
|
|
|
|
|
|
|
|
|
|
|
Robert G. Potter
|
|
|
68 |
|
|
|
2001 |
|
|
Mr. Potter was Chairman and
Chief Executive Officer of
Solutia, Inc. from 1997 until
his retirement in 1999. Mr.
Potter also serves on the board
of directors of Stepan Company. |
37
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Director of |
|
|
|
|
|
|
|
|
Arch Coal |
|
|
Name |
|
Age |
|
Since |
|
Occupation and Other Information |
Theodore D. Sands
|
|
|
62 |
|
|
|
1999 |
|
|
Since 1999, Mr. Sands has
served as President of HAAS
Capital, LLC, a private
consulting and investment
company. Mr. Sands also serves
on the board of directors of
Protein Sciences Corporation
and Terra Nitrogen Corporation. |
|
|
|
|
|
|
|
|
|
|
|
Wesley M. Taylor
|
|
|
65 |
|
|
|
2005 |
|
|
Mr. Taylor was President of TXU
Generation, a company engaged
in electricity infrastructure
ownership and management. Mr.
Taylor served at TXU for 38
years prior to his retirement
in 2004. Mr. Taylor also
serves on the board of
directors of First Energy
Corporation. |
All of our officers and employees must act ethically at all times and in accordance with the
Arch Coal code of conduct, which is published under Corporate
Governance in the Investors
section of Arch Coals website at archcoal.com and available in print upon request. Amendments to
or waivers from (to the extent applicable to an executive officer of the company) the code will be
posted on Arch Coals website.
Item 11. Executive Compensation.
Our managing member is an indirect wholly-owned subsidiary of Arch Coal. As a result, we are
effectively managed by the management of Arch Coal. Arch Coal reports separately on the executive
compensation of its management.
|
|
|
Item 12. |
|
Security Ownership of Certain Beneficial Owners and Management and Related Stockholder
Matters. |
Arch Coal owns 99.5% of our common membership interests. In addition to the remaining 0.5% of
our common membership interests, BP p.l.c. owns a 0.5% preferred membership interest. The
stockholders of Arch Coal may be deemed to beneficially own an interest in our membership interests
by virtue of their ownership of shares of common stock of Arch Coal. Arch Coal reports separately
on the ownership by its directors, executive officers and significant stockholders of shares of its
common stock.
Item 13. Certain Relationships and Related Transactions, and Director Independence.
We are subject to the conflict of interest restrictions contained in Arch Coals code of
conduct and do not have a separate policy governing transactions with related persons. As a
result, transactions with Arch Coal may not be at arms length. If the transactions were negotiated
with an unrelated party, the impact could be material to our results of operations.
Our cash transactions are managed by Arch Coal. Cash paid to or from us that is not
considered a distribution or a contribution is recorded in an Arch Coal receivable account. In
addition, any amounts owed between us and Arch Coal are recorded in the account. The
receivable from Arch Coal was $1.4 billion at December 31, 2007 and $1.2 billion at December
31, 2006. This amount earns interest from Arch Coal at the prime interest rate. Interest
earned was $99.2 million in 2007, $81.2 million in 2006 and $44.8 million in 2005. The
receivable is payable on demand; however, it is currently managements intention to not demand
payment of the receivable within the next year. Therefore, the receivable is classified on our
balance sheets as noncurrent.
We mine on tracts that are owned or leased by Arch Coal and subleased to us. Certain
subleases required an annual advance royalty payment of $10.0 million for the year ended December
31, 2005 which are fully recoupable against production through production royalties. All
sublease agreements between us and Arch Coal were amended as of April 1, 2005 such that
royalties on all properties leased from Arch Coal are 7% of the value of the coal mined and
removed from the leased land, pursuant to Federal coal regulations. No advance royalties are
required under the revised agreement. We incurred production royalties of $35.8 million in
2007, $41.4 million in 2006 and $23.2 million in 2005
under sublease agreements with Arch Coal.
Amounts charged to the intercompany account for our allocated portion of pension and
postretirement contributions totaled $1.4 million in 2007, $17.0 million in 2006 and $12.9
million in 2005.
38
We are charged selling, general and administrative services fees by Arch Coal. Expenses are
allocated based on Arch Coals best estimates of proportional or incremental costs, whichever is
more representative of costs incurred by Arch Coal on our behalf. Amounts allocated to us by Arch
Coal were $26.3 million in 2007, $23.5
million in 2006 and $24.0 million in 2005. Such amounts are reported as selling, general and
administrative expenses in our statements of income.
Our managing member is an indirect, wholly-owned subsidiary of Arch Coal. As a result, we are
effectively managed by the management of Arch Coal. Arch Coal reports separately on the
independence of its directors.
Item 14. Principal Accounting Fees and Services.
Ernst & Young LLP is our independent registered public accounting firm. Our audit fees are
determined as part of the overall audit fees for Arch Coal and are approved by the audit committee
of the board of directors of Arch Coal. Arch Coal reports separately on the fees and services of
its principal accountants.
PART IV
Item 15. Exhibits and Financial Statement Schedules
The consolidated financial statements and consolidated financial statement schedule of Arch
Western Resources, LLC and subsidiaries are included in this Annual Report on Form 10-K beginning
on page F-1.
You should see the exhibit index for a list of exhibits included in this Annual Report on Form
10-K.
39
FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
The consolidated financial statements of Arch Western Resources, LLC and subsidiaries and
reports of its independent registered public accounting firm and management follow.
Index to Consolidated Financial Statements
|
|
|
|
|
|
|
|
F-2 |
|
|
|
|
F-3 |
|
|
|
|
F-4 |
|
|
|
|
F-5 |
|
|
|
|
F-6 |
|
|
|
|
F-7 |
|
|
|
|
F-8 |
|
Financial Statement Schedule |
|
|
F-28 |
|
F-1
Report of Independent Registered Public Accounting Firm
The Members
Arch Western Resources, LLC
We have audited the accompanying consolidated balance sheets of Arch Western Resources,
LLC and subsidiaries (the Company) as of December 31, 2007 and 2006, and the related
consolidated statements of income, non-redeemable membership interest, and cash flows for each
of the three years in the period ended December 31, 2007. Our audits also included the
financial statement schedule listed in the index at Item 15. These financial statements and
schedule are the responsibility of the Companys management. Our responsibility is to express
an opinion on these financial statements and schedule based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting
Oversight Board (United States). Those standards require that we plan and perform the audit to
obtain reasonable assurance about whether the financial statements are free of material
misstatement. We were not engaged to perform an audit of the Companys internal control over
financial reporting. Our audits included consideration of internal control over financial
reporting as a basis for designing audit procedures that are appropriate in the circumstances,
but not for the purpose of expressing an opinion on the effectiveness of the Companys internal
control over financial reporting. Accordingly, we express no such opinion. An audit also
includes examining, on a test basis, evidence supporting the amounts and disclosures in the
financial statements, assessing the accounting principles used and significant estimates made
by management, and evaluating the overall financial statement presentation. We believe that our
audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material
respects, the consolidated financial position of Arch Western Resources, LLC and subsidiaries
at December 31, 2007 and 2006, and the consolidated results of their operations and their cash
flows for each of the three years in the period ended December 31, 2007, in conformity with
U.S. generally accepted accounting principles. Also, in our opinion, the related financial
statement schedule, when considered in relation to the basic financial statements taken as a
whole, presents fairly in all material respects the information set forth therein.
As discussed in Note 2 to the consolidated financial statements, the Company changed its
method of accounting for stripping costs effective January 1, 2006. As discussed in Note 2 to
the consolidated financial statements, the Company changed its method of accounting for pension
and other postretirement benefits effective December 31, 2006.
/s/ Ernst
& Young LLP
St. Louis, Missouri
March 27, 2008
F-2
MANAGEMENTS REPORT ON INTERNAL CONTROL OVER FINANCIAL REPORTING
The management Arch Western Resources, LLC (the Company) is responsible for establishing and
maintaining adequate internal control over financial reporting, as defined in Securities Exchange
Act Rule 13a-15(f). Under the supervision and with the participation of the Companys management,
including its principal executive officer and principal financial officer, the Company conducted an
evaluation of the effectiveness of its internal control over financial reporting based on the
criteria set forth in Internal Control Integrated Framework issued by the Committee of Sponsoring
Organizations of the Treadway Commission. Based on its evaluation, management concluded that the
Companys internal control over financial reporting is effective as of December 31, 2007.
This annual report does not include an attestation report of the companys registered public
accounting firm regarding internal control over financial reporting. Managements report was not
subject to attestation by the companys registered public accounting firm pursuant to temporary
rules of the Securities and Exchange Commission that permit the company to provide only
managements report in this annual report.
|
|
|
|
|
|
Paul A. Lang
|
|
Robert J. Messey |
President
|
|
Senior Vice President and Chief |
|
|
Financial Officer |
F-3
ARCH WESTERN RESOURCES, LLC AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF INCOME
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
|
|
(In thousands) |
|
Revenues |
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales |
|
$ |
1,541,066 |
|
|
$ |
1,491,362 |
|
|
$ |
1,126,742 |
|
Costs, expenses and other |
|
|
|
|
|
|
|
|
|
|
|
|
Cost of coal sales |
|
|
1,192,348 |
|
|
|
1,049,429 |
|
|
|
865,760 |
|
Depreciation, depletion and amortization |
|
|
135,294 |
|
|
|
108,272 |
|
|
|
98,347 |
|
Selling, general and administrative expenses |
|
|
26,298 |
|
|
|
23,466 |
|
|
|
23,958 |
|
Other operating income |
|
|
|
|
|
|
|
|
|
|
|
|
Gain on sale of certain Powder River Basin assets |
|
|
|
|
|
|
|
|
|
|
(43,297 |
) |
Other income |
|
|
(10,145 |
) |
|
|
(4,068 |
) |
|
|
(4,087 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
1,343,795 |
|
|
|
1,177,099 |
|
|
|
940,681 |
|
|
|
|
|
|
|
|
|
|
|
Income from operations |
|
|
197,271 |
|
|
|
314,263 |
|
|
|
186,061 |
|
Interest income (expense), net |
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense |
|
|
(72,147 |
) |
|
|
(72,273 |
) |
|
|
(65,543 |
) |
Interest income, primarily from Arch Coal, Inc. |
|
|
99,683 |
|
|
|
81,853 |
|
|
|
45,233 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
27,536 |
|
|
|
9,580 |
|
|
|
(20,310 |
) |
|
|
|
|
|
|
|
|
|
|
Other non-operating expense |
|
|
|
|
|
|
|
|
|
|
|
|
Expenses resulting from early debt extinguishment and termination of hedge accounting for interest rate swaps |
|
|
(3,146 |
) |
|
|
(7,928 |
) |
|
|
(12,688 |
) |
|
|
|
|
|
|
|
|
|
|
Income before minority interest |
|
|
221,661 |
|
|
|
315,915 |
|
|
|
153,063 |
|
Minority interest |
|
|
(20,496 |
) |
|
|
(28,902 |
) |
|
|
(24,219 |
) |
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
201,165 |
|
|
$ |
287,013 |
|
|
$ |
128,844 |
|
|
|
|
|
|
|
|
|
|
|
Net income attributable to redeemable membership interest |
|
$ |
1,006 |
|
|
$ |
1,435 |
|
|
$ |
644 |
|
Net income attributable to non-redeemable membership interest |
|
$ |
200,159 |
|
|
$ |
285,578 |
|
|
$ |
128,200 |
|
The accompanying notes are an integral part of the consolidated financial statements.
F-4
ARCH WESTERN RESOURCES, LLC AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2007 |
|
|
2006 |
|
|
|
(In thousands) |
|
ASSETS
|
Current assets |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
248 |
|
|
$ |
186 |
|
Trade accounts receivable |
|
|
388 |
|
|
|
985 |
|
Other receivables |
|
|
3,171 |
|
|
|
14,733 |
|
Inventories |
|
|
141,626 |
|
|
|
94,828 |
|
Other |
|
|
27,128 |
|
|
|
27,403 |
|
|
|
|
|
|
|
|
Total current assets |
|
|
172,561 |
|
|
|
138,135 |
|
|
|
|
|
|
|
|
Property, plant and equipment |
|
|
|
|
|
|
|
|
Coal lands and mineral rights |
|
|
762,939 |
|
|
|
762,819 |
|
Plant and equipment |
|
|
1,127,416 |
|
|
|
973,359 |
|
Deferred mine development |
|
|
398,453 |
|
|
|
357,736 |
|
|
|
|
|
|
|
|
|
|
|
2,288,808 |
|
|
|
2,093,914 |
|
Less accumulated depreciation, depletion and amortization |
|
|
(1,062,815 |
) |
|
|
(860,068 |
) |
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
|
1,225,993 |
|
|
|
1,233,846 |
|
|
|
|
|
|
|
|
Other assets |
|
|
|
|
|
|
|
|
Receivable from Arch Coal, Inc. |
|
|
1,427,833 |
|
|
|
1,152,102 |
|
Other |
|
|
25,800 |
|
|
|
33,689 |
|
|
|
|
|
|
|
|
Total other assets |
|
|
1,453,633 |
|
|
|
1,185,791 |
|
|
|
|
|
|
|
|
Total assets |
|
$ |
2,852,187 |
|
|
$ |
2,557,772 |
|
|
|
|
|
|
|
|
LIABILITIES AND MEMBERS INTERESTS
|
Current liabilities |
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
82,254 |
|
|
$ |
110,725 |
|
Accrued expenses |
|
|
128,754 |
|
|
|
129,495 |
|
Commercial paper |
|
|
74,959 |
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
285,967 |
|
|
|
240,220 |
|
Long-term debt |
|
|
957,514 |
|
|
|
958,881 |
|
Accrued postretirement benefits other than pension |
|
|
36,805 |
|
|
|
31,036 |
|
Asset retirement obligations |
|
|
194,190 |
|
|
|
174,902 |
|
Accrued workers compensation |
|
|
8,784 |
|
|
|
10,027 |
|
Other noncurrent liabilities |
|
|
30,725 |
|
|
|
38,705 |
|
|
|
|
|
|
|
|
Total liabilities |
|
|
1,513,985 |
|
|
|
1,453,771 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Redeemable membership interest |
|
|
8,000 |
|
|
|
6,934 |
|
|
|
|
|
|
|
|
|
|
Minority interest |
|
|
183,018 |
|
|
|
162,522 |
|
Non-redeemable membership interest |
|
|
1,147,184 |
|
|
|
934,545 |
|
|
|
|
|
|
|
|
Total liabilities and membership interests |
|
$ |
2,852,187 |
|
|
$ |
2,557,772 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of the consolidated financial statements.
F-5
ARCH WESTERN RESOURCES, LLC AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
|
|
(In thousands) |
|
Operating Activities |
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
201,165 |
|
|
$ |
287,013 |
|
|
$ |
128,844 |
|
Adjustments to reconcile to cash provided by operating activities |
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation, depletion and amortization |
|
|
135,294 |
|
|
|
108,272 |
|
|
|
98,347 |
|
Prepaid royalties expensed |
|
|
3,784 |
|
|
|
5,264 |
|
|
|
12,722 |
|
Net (gain) loss on dispositions of property, plant and equipment |
|
|
(6,125 |
) |
|
|
221 |
|
|
|
(44,525 |
) |
Minority interest |
|
|
20,496 |
|
|
|
28,902 |
|
|
|
24,219 |
|
Other non-operating expense |
|
|
3,146 |
|
|
|
7,928 |
|
|
|
12,688 |
|
Changes in operating assets and liabilities |
|
|
|
|
|
|
|
|
|
|
|
|
Trade and other receivables |
|
|
12,159 |
|
|
|
97,723 |
|
|
|
(28,496 |
) |
Inventories |
|
|
(46,798 |
) |
|
|
(33,904 |
) |
|
|
(20,577 |
) |
Accounts payable and accrued expenses |
|
|
(29,306 |
) |
|
|
38,767 |
|
|
|
35,054 |
|
Accrued postretirement benefits other than pension |
|
|
2,772 |
|
|
|
5,817 |
|
|
|
2,344 |
|
Asset retirement obligations |
|
|
20,451 |
|
|
|
11,917 |
|
|
|
6,143 |
|
Accrued workers compensation |
|
|
488 |
|
|
|
(420 |
) |
|
|
(1,149 |
) |
Other |
|
|
7,238 |
|
|
|
(17,834 |
) |
|
|
184 |
|
|
|
|
|
|
|
|
|
|
|
Cash provided by operating activities |
|
|
324,764 |
|
|
|
539,666 |
|
|
|
225,798 |
|
|
|
|
|
|
|
|
|
|
|
Investing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
|
(147,423 |
) |
|
|
(260,368 |
) |
|
|
(108,600 |
) |
Increase in receivable from Arch Coal, Inc. |
|
|
(276,370 |
) |
|
|
(279,135 |
) |
|
|
(187,280 |
) |
Additions to prepaid royalties |
|
|
(532 |
) |
|
|
(409 |
) |
|
|
(12,807 |
) |
Proceeds from dispositions of property, plant and equipment |
|
|
6,541 |
|
|
|
295 |
|
|
|
81,755 |
|
Reimbursement of deposit on equipment |
|
|
18,325 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash used in investing activities |
|
|
(399,459 |
) |
|
|
(539,617 |
) |
|
|
(226,932 |
) |
|
|
|
|
|
|
|
|
|
|
Financing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
Net proceeds from commercial paper |
|
|
74,959 |
|
|
|
|
|
|
|
|
|
Debt financing costs |
|
|
(202 |
) |
|
|
(15 |
) |
|
|
(65 |
) |
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) financing activities |
|
|
74,757 |
|
|
|
(15 |
) |
|
|
(65 |
) |
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in cash and cash equivalents |
|
|
62 |
|
|
|
34 |
|
|
|
(1,199 |
) |
Cash and cash equivalents, beginning of year |
|
|
186 |
|
|
|
152 |
|
|
|
1,351 |
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of year |
|
$ |
248 |
|
|
$ |
186 |
|
|
$ |
152 |
|
|
|
|
|
|
|
|
|
|
|
Supplemental cash flow information: |
|
|
|
|
|
|
|
|
|
|
|
|
Cash paid during the year for interest |
|
$ |
65,282 |
|
|
$ |
64,125 |
|
|
$ |
65,423 |
|
The accompanying notes are an integral part of the consolidated financial statements.
F-6
ARCH WESTERN RESOURCES, LLC AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF NON-REDEEMABLE MEMBERSHIP INTEREST
Three years ended December 31, 2007
|
|
|
|
|
|
|
Non-redeemable |
|
|
|
Common |
|
|
|
Membership |
|
|
|
Interest |
|
|
|
(In thousands) |
|
Balance at January 1, 2005 |
|
$ |
543,058 |
|
Comprehensive income |
|
|
|
|
Net income |
|
|
128,200 |
|
Net losses on derivatives reclassified to income |
|
|
12,625 |
|
Pension, postretirement and other post-employment benefits adjustment |
|
|
(6,116 |
) |
|
|
|
|
Total comprehensive income |
|
|
134,709 |
|
Contribution by BP p.l.c. |
|
|
120 |
|
Unearned compensation |
|
|
3 |
|
Dividends on preferred membership interest |
|
|
(95 |
) |
|
|
|
|
|
|
|
|
|
Balance at December 31, 2005 |
|
|
677,795 |
|
Comprehensive income |
|
|
|
|
Net income |
|
|
285,578 |
|
Net losses on derivatives reclassified to income |
|
|
7,888 |
|
Pension, postretirement and other post-employment benefits adjustment |
|
|
1,694 |
|
|
|
|
|
Total comprehensive income |
|
|
295,160 |
|
Effect of adoption of EITF 04-6 |
|
|
(39,401 |
) |
Effect of adoption of Statement No. 158 |
|
|
994 |
|
Employee stock-based compensation expense |
|
|
89 |
|
Dividends on preferred membership interest |
|
|
(92 |
) |
|
|
|
|
|
|
|
|
|
Balance at December 31, 2006 |
|
|
934,545 |
|
Comprehensive income |
|
|
|
|
Net income |
|
|
200,159 |
|
Net losses on derivatives reclassified to income |
|
|
3,130 |
|
Pension, postretirement and other post-employment benefits adjustment |
|
|
7,773 |
|
Net pension, postretirement and other post-employment benefits adjustments reclassified to income |
|
|
1,762 |
|
|
|
|
|
Total comprehensive income |
|
|
212,824 |
|
Employee stock-based compensation expense |
|
|
(93 |
) |
Dividends on preferred membership interest |
|
|
(92 |
) |
|
|
|
|
|
|
|
|
|
Balance at December 31, 2007 |
|
$ |
1,147,184 |
|
|
|
|
|
The accompanying notes are an integral part of the consolidated financial statements.
F-7
ARCH WESTERN RESOURCES, LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
1. Formation of the Company
On June 1, 1998, Arch Coal, Inc. (Arch Coal) acquired the Colorado and Utah coal operations
of Atlantic Richfield Company (ARCO) and simultaneously combined the acquired ARCO operations and
Arch Coals Wyoming operation with ARCOs Wyoming operations in a new joint venture named Arch
Western Resources, LLC (the Company). ARCO was acquired by BP p.l.c. (formerly BP Amoco) in 2000.
Arch Coal has a 99.5% common membership interest in the Company, while BP p.l.c. has a 0.5% common
membership interest and a 0.5% preferred membership interest in the Company. Net profits and losses
are allocated only to the common membership interests on the basis of 99.5% to Arch Coal and 0.5%
to BP p.l.c. In accordance with the membership agreement of the Company, no profit or loss is
allocated to the preferred membership interest of BP p.l.c. Except for a preferred return,
distributions to members are allocated on the basis of 99.5% to Arch Coal and 0.5% to BP p.l.c. The
preferred return entitles BP p.l.c. to receive an annual distribution from the common membership
interests equal to 4% of the preferred capital account balance at the end of the year. The
preferred return is payable at the Companys discretion.
In connection with the formation of the Company, Arch Coal agreed to indemnify BP p.l.c.
against certain tax liabilities in the event that such liabilities arise as a result of certain
actions taken by Arch Coal or the Company prior to June 1, 2013. The provisions of the
indemnification agreement may restrict the Companys ability to sell or dispose of certain
properties, repurchase certain of its equity interests or reduce its indebtedness.
2. Accounting Policies
Basis of Presentation
The consolidated financial statements include the accounts of the Company and its subsidiaries
and controlled entities. The Companys primary business is the production of steam coal from
surface and underground mines for sale to utility and industrial markets. The Companys mines are
located in Wyoming, Colorado and Utah. Intercompany transactions and accounts have been eliminated
in consolidation.
Accounting Estimates
The preparation of financial statements in conformity with accounting principles generally
accepted in the United States requires management to make estimates and assumptions that affect the
reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at
the date of the financial statements and the reported amounts of revenues and expenses during the
reporting period. Actual results could differ from those estimates.
Cash and Cash Equivalents
Cash and cash equivalents are stated at cost. Cash equivalents consist of highly-liquid
investments with an original maturity of three months or less when purchased.
Allowance for Uncollectible Receivables
The Companys allowance for uncollectible receivables reflects the amounts of its trade
accounts receivable and other receivables that are not expected to be collected, based on past
collection history, the economic environment and specified risks identified in the receivables
portfolio. Receivables are considered past due if the full payment is not received by the
contractual due date. No allowance was considered necessary at December 31, 2007. At December 31,
2006 the allowance was $1.0 million.
Inventories
Coal and supplies inventories are valued at the lower of average cost or market. Coal
inventory costs include labor, supplies, equipment costs, transportation costs prior to title
transfer to customers and operating overhead. Prior to the adoption of Emerging Issues Task Force
Issue No. 04-6, Accounting for Stripping Costs in the Mining Industry (EITF 04-6), the Company
had classified
F-8
stripping costs associated with the tons of coal uncovered and not yet extracted
(pit inventory) at its surface mining operations as coal inventory. As a result of the adoption of
EITF 04-6 on January 1, 2006, stripping costs incurred during the production phase of the mine are
considered variable production costs and are included in the cost of inventory extracted during the
period the stripping costs are incurred. The effect of adopting EITF 04-6 was a reduction of $37.6
million and $2.0 million in inventory and deferred development costs, respectively, with a
corresponding decrease to membership interests of $39.6 million.
Prepaid Royalties
Rights to leased coal lands are often acquired through royalty payments. Where royalty
payments represent prepayments recoupable against future production, they are recorded as a prepaid
asset, with amounts expected to be recouped within one year classified as current. As mining occurs
on these leases, the prepayment is charged to cost of coal sales.
Coal Supply Agreements
Acquisition costs allocated to coal supply agreements (sales contracts) are capitalized and
amortized over the tons of coal shipped during the term of the contract. Value is allocated to coal
supply agreements based on discounted cash flows attributable to the difference between the
contract price and the prevailing market price at the date of acquisition. The net book value of
the Companys above-market coal supply agreements was $3.5 million and $3.8 million at December 31,
2007 and 2006, respectively. These amounts are recorded in other current assets and other assets in
the accompanying Consolidated Balance Sheets. The net book value of the below-market coal supply
agreements was $1.3 million and $3.2 million at December 31, 2007 and 2006, respectively. These
amounts are recorded in accrued expenses and other noncurrent liabilities in the accompanying
Consolidated Balance Sheets. Amortization expense on all above-market coal supply agreements was
$0.3 million, $1.0 million and $8.0 million in 2007, 2006 and 2005, respectively. Amortization
income on all below-market coal supply agreements was $1.9 million, $11.8 million and $16.0 million
in 2007, 2006 and 2005, respectively.
Property, Plant and Equipment
Plant and Equipment
Plant and equipment are recorded at cost. Interest costs applicable to major asset additions
are capitalized during the construction period. During the years ended December 31, 2007, 2006 and
2005, interest costs of $4.3 million, $3.6 million and $1.6 million, respectively, were
capitalized. Expenditures that extend the useful lives of existing plant and equipment or increase
the productivity of the asset are capitalized. The cost of maintenance and repairs that do not
extend the useful life or increase the productivity of the asset
are expensed as incurred. Plant and equipment are depreciated principally on the straight-line
method over the estimated useful lives of the assets, which generally range from three to 30 years,
except for preparation plants and loadouts. Preparation plants and loadouts are depreciated using
the units-of-production method over the estimated recoverable reserves, subject to a minimum level
of depreciation.
Deferred Mine Development
Costs of developing new mines or significantly expanding the capacity of existing mines are
capitalized and amortized using the units-of-production method over the estimated recoverable
reserves that are associated with the property being benefited. Costs may include construction
permits and licenses; mine design; construction of access roads, shafts, slopes and main entries;
and removing overburden to access reserves in a new pit. Additionally, deferred mine development
includes the costs associated with asset retirement obligations.
Coal Lands and Mineral Rights
Amounts paid to acquire the Companys coal reserves are capitalized and depleted over the life
of proven and probable reserves. A significant portion of the Companys coal reserves are
controlled through leasing arrangements. The cost of coal lease rights are depleted using the
units-of-production method, and the rights are assumed to have no residual value. The leases are
generally long-term in nature (original terms range from 10 to 50 years), and substantially all of
the leases contain provisions that allow for automatic extension of the lease term as long as
mining continues. The net book value of the Companys leased coal interests was $419.3 million and
$452.9 million at December 31, 2007 and 2006, respectively.
F-9
Impairment
If facts and circumstances suggest that a long-lived asset may be impaired, the carrying value
is reviewed for recoverability. If this review indicates that the carrying amount of the asset
will not be recoverable through projected undiscounted cash flows related to the asset over its
remaining life, then an impairment loss is recognized by reducing the carrying value of the asset
to its fair value.
Deferred Financing Costs
The Company capitalizes costs incurred in connection with borrowings or establishment of
credit facilities and issuance of debt securities. These costs are amortized as an adjustment to
interest expense over the life of the borrowing or term of the credit facility using the interest
method. Deferred financing costs were $11.9 million and $13.9 million at December 31, 2007 and
2006, respectively. These amounts are recorded in other assets in the accompanying Consolidated
Balance Sheets. Amounts classified as current were $2.3 million and $2.2 million at December 31,
2007 and 2006, respectively. These amounts are recorded in other current assets in the accompanying
Consolidated Balance Sheets.
Revenue Recognition
Coal sales revenues include sales to customers of coal produced at Company operations. The
Company recognizes revenue from coal sales at the time risk of loss passes to the customer at
contracted amounts. Transportation costs are included in cost of coal sales and amounts billed by
the Company to its customers for transportation are included in coal sales.
Other Operating Income
Other operating income in the accompanying Consolidated Statements of Income reflects income
and expense from sources other than coal sales, primarily gains and losses from dispositions of
long-term assets.
Asset Retirement Obligations
The Companys legal obligations associated with the retirement of long-lived assets are
recognized at fair value at the time the obligations are incurred. Obligations are incurred at the
time development of a mine commences for underground and surface mines or construction begins for
support facilities, refuse areas and slurry ponds. The obligations fair value is determined using
discounted cash flow techniques and is accreted over time to its expected settlement value. Upon
initial recognition of a liability, a corresponding amount is capitalized as part of the carrying
amount of the related long-lived asset. Amortization of the related asset is recorded on a
units-of-production basis over the mines estimated recoverable reserves. See additional discussion
in Note 13, Asset Retirement Obligations.
Derivative Financial Instruments
The Company has used derivative financial instruments to manage exposures to interest rates.
Derivative financial instruments are recognized in the balance sheet at fair value. Changes in
fair value are recognized in earnings if they are not eligible for hedge accounting or in other
comprehensive income if they qualify for cash flow hedge accounting. Amounts in other
comprehensive income are reclassified to earnings when the hedged transaction affects earnings.
In the fourth quarter of 2005, the Company terminated certain interest rate swap agreements
that at one time had been designated as a hedge of interest rate volatility on floating rate debt.
The amounts that had been deferred in accumulated other comprehensive income were amortized as
additional expense over the contractual terms of the swap agreements prior to their termination.
For the years ended December 31, 2007, 2006 and 2005, the Company recognized $3.1 million, $7.9
million and $12.7 million of other non-operating expense, respectively, related to the amortization
of the balance in other comprehensive income.
Income Taxes
The financial statements do not include a provision for income taxes as the Company is treated
as a partnership for income tax purposes and does not incur federal or state income taxes. Instead,
its earnings and losses are included in the members separate income tax returns.
F-10
Related Party Transactions
Transactions with Arch Coal may not be at arms length. If the transactions were negotiated
with an unrelated party, the impact could be material to the Companys results of operations. See
Note 14, Related Party Transactions for discussion of various transactions with Arch Coal.
Benefit Plans
Essentially all of the Companys employees are covered by Arch Coals defined benefit pension
plan. The benefits are based on the employees age and compensation. The Company also provides
certain postretirement medical and life insurance benefits for eligible employees under Arch Coals
plans. The employee postretirement medical and life plans are contributory, with retiree
contributions adjusted periodically, and contain other cost-sharing features such as deductibles
and coinsurance. The Company reflects its actuarially-determined allocation of benefit cost,
benefit obligation and other comprehensive income in its consolidated financial statements. See
further discussion in Note 12, Employee Benefit Plans.
On December 31, 2006, the Company adopted Statement of Financial Accounting Standards No. 158,
Employers Accounting for Defined Benefit Pension and Other Postretirement Plans (Statement No.
158). Statement No. 158 requires that an employer recognize the overfunded or underfunded status
of a defined benefit postretirement plan (other than a multiemployer plan) and other postemployment
benefits determined on an actuarial basis as an asset or liability in its balance sheet and to
recognize changes in the funded status though comprehensive income when they occur. Statement No.
158 also requires an employer to measure the funded status of a plan as of the date of its year-end
balance sheet. Statement No. 158 is applicable to our pneumoconiosis obligations under the Federal
Mine Safety and Health Act of 1969, as subsequently amended. See Note 11, Accrued Workers
Compensation for additional disclosures relating to these obligations. The actuarially-determined
allocation of benefit cost, benefit obligation and other comprehensive income related to the
pension and postretirement benefits under Arch Coals plans are determined in accordance with
Statement No. 158.
Accounting Standards Issued and Not Yet Adopted
In September 2006, the FASB issued Statement of Financial Accounting Standards No. 157, Fair
Value Measurements (Statement No. 157). Statement No. 157 defines fair value, establishes a
framework for measuring fair value and expands disclosures about fair value measurements under
other accounting pronouncements that require or permit fair value measurements. Statement No. 157
is effective prospectively for fiscal years beginning after November 15, 2007, and interim periods
within that fiscal year. The FASB deferred the effective date of Statement No. 157 for one year for
nonfinancial assets and liabilities that are recognized or disclosed at fair value in the financial
statements on a nonrecurring basis. The Company does not expect adoption of Statement No. 157 to
have a material impact on the Companys financial position or results of operations.
In February 2007, the FASB issued Statement of Financial Accounting Standards No. 159, The
Fair Value Option for Financial Liabilities Including an amendment of FASB Statement No. 115
(Statement No. 159). Statement No. 159 permits entities to choose to measure many financial
instruments and certain other items at fair value. The objective is to improve financial reporting
by providing entities with the opportunity to mitigate volatility in reported earnings caused by
measuring related assets and liabilities differently without having to apply complex hedge
accounting provisions. Statement No. 159 is effective prospectively for fiscal years beginning
after November 15, 2007. The Company does not expect adoption of Statement No. 159 to have a
material impact on the Companys financial position or results of operations.
In December 2007, the FASB issued Statement on Financial Accounting Standards No. 160,
Noncontrolling Interests in Consolidated Financial Statements, an amendment of ARB No. 51
(Statement No. 160). Statement No. 160 requires that a noncontrolling interest (minority interest)
in a consolidated subsidiary be displayed in the consolidated balance sheet as a separate component
of equity. The amount of net income attributable to the noncontrolling interest will be included in
consolidated net income
on the face of the consolidated statement of income. Statement No. 160 also includes expanded
disclosure requirements regarding the interests of the parent and its noncontrolling interest.
Statement No. 160 is effective for fiscal years beginning on or after December 15, 2008. Early
adoption is not allowed. The Company is still analyzing Statement No. 160 to determine what the
impact of adoption will be.
F-11
3. Redeemable Membership Interest
The terms of the Companys membership agreement grant a put right to BP p.l.c., where BP
p.l.c. may require Arch Coal to purchase its membership interest. The terms of the agreement state
that the price of the membership interest shall be determined by mutual agreement between the
members. In the absence of an agreed-upon price, the price is equal to the sum of the preferred
membership interest of $2.4 million and BP p.l.c.s common membership interest, as defined in the
agreement. In addition, Arch Coal has a call right, which allows Arch Coal to purchase BP p.l.c.s
members interest as long as it pays damages as set forth in the agreement between the members. It
is the members intention at this point to continue the joint venture.
The following table presents the components of and changes in BP p.l.c.s membership
interest:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
Common |
|
|
Preferred |
|
|
Redeemable |
|
|
|
Membership |
|
|
Membership |
|
|
Membership |
|
|
|
Interest |
|
|
Interest |
|
|
Interest |
|
|
|
(In thousands) |
|
Balance at January 1, 2005 |
|
$ |
2,572 |
|
|
$ |
2,399 |
|
|
$ |
4,971 |
|
Net income attributable to BP p.l.c. common membership interest |
|
|
644 |
|
|
|
|
|
|
|
644 |
|
Other comprehensive income attributable to BP p.l.c. common membership interest |
|
|
33 |
|
|
|
|
|
|
|
33 |
|
Dividends on preferred membership interest |
|
|
(1 |
) |
|
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2005 |
|
|
3,248 |
|
|
|
2,399 |
|
|
|
5,647 |
|
|
|
|
|
|
|
|
|
|
|
Net income attributable to BP p.l.c. common membership interest |
|
|
1,435 |
|
|
|
|
|
|
|
1,435 |
|
Other comprehensive income attributable to BP p.l.c. common membership interest |
|
|
49 |
|
|
|
|
|
|
|
49 |
|
Effect of adoption of EITF 04-6 |
|
|
(198 |
) |
|
|
|
|
|
|
(198 |
) |
Effect of adoption of Statement No. 158 |
|
|
5 |
|
|
|
|
|
|
|
5 |
|
Dividends on preferred membership interest |
|
|
(4 |
) |
|
|
|
|
|
|
(4 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2006 |
|
|
4,535 |
|
|
|
2,399 |
|
|
|
6,934 |
|
|
|
|
|
|
|
|
|
|
|
Net income attributable to BP p.l.c. common membership interest |
|
|
1,006 |
|
|
|
|
|
|
|
1,006 |
|
Other comprehensive income attributable to BP p.l.c. common membership interest |
|
|
64 |
|
|
|
|
|
|
|
64 |
|
Dividends on preferred membership interest |
|
|
(4 |
) |
|
|
|
|
|
|
(4 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2007 |
|
$ |
5,601 |
|
|
$ |
2,399 |
|
|
$ |
8,000 |
|
|
|
|
|
|
|
|
|
|
|
4. Dispositions
On December 30, 2005, the Company sold to Peabody Energy Corporation a rail spur, rail loadout
and an idle office complex located in the Powder River Basin for a purchase price of $79.6 million.
In conjunction with the transactions, the Company will continue to lease the rail spur and loadout
and office facilities through September 2008 while it mines adjacent reserves. The Company
recognized a gain of $43.3 million on the transaction, after the deferral of $7.0 million of the
gain, equal to the present value of the lease payments. The deferred gain will be recognized over
the term of the lease. See further discussion in Note 16, Leases.
In 2007 we recognized a gain of $6.0 million on the sale of non-strategic reserves in the
Powder River Basin, which is included in other operating income, net in the accompanying
Consolidated Statements of Income.
5. Insurance Recoveries
A combustion-related event in October 2005 caused the idling of the Companys West Elk mine in
Colorado into the first quarter of 2006, which cost the Company an estimated $30.0 million in lost
profits during the first quarter of 2006, in addition to the effect of the idling and fire-fighting
costs incurred during the fourth quarter of 2005 of $33.3 million. The Company recorded insurance
recoveries in 2006 related to the event of $41.9 million. Of these recoveries, $19.5 million was
for business interruption. The insurance recoveries are reflected as a reduction of cost of coal
sales in the accompanying Consolidated Statements of Income.
F-12
6. Accumulated Other Comprehensive Income (Loss)
Other comprehensive income (loss) items under Statement of Financial Accounting Standards No.
130, Reporting Comprehensive Income, are transactions recorded in membership interest during the
year, excluding net income and transactions with members. Following are the items included in
accumulated other comprehensive loss:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated |
|
|
|
|
|
|
|
Pension, Postretirement |
|
|
Other |
|
|
|
Financial |
|
|
and Other Post- |
|
|
Comprehensive |
|
|
|
Derivatives |
|
|
Employment Benefits |
|
|
Loss |
|
|
|
(In thousands) |
|
Balance January 1, 2005 |
|
$ |
(23,762 |
) |
|
$ |
(8,384 |
) |
|
$ |
(32,146 |
) |
2005 activity |
|
|
12,688 |
|
|
|
(6,146 |
) |
|
|
6,542 |
|
|
|
|
|
|
|
|
|
|
|
Balance December 31, 2005 |
|
|
(11,074 |
) |
|
|
(14,530 |
) |
|
|
(25,604 |
) |
2006 activity |
|
|
7,928 |
|
|
|
2,702 |
|
|
|
10,630 |
|
|
|
|
|
|
|
|
|
|
|
Balance December 31, 2006 |
|
|
(3,146 |
) |
|
|
(11,828 |
) |
|
|
(14,974 |
) |
2007 activity |
|
|
3,146 |
|
|
|
9,583 |
|
|
|
12,729 |
|
|
|
|
|
|
|
|
|
|
|
Balance December 31, 2007 |
|
$ |
|
|
|
$ |
(2,245 |
) |
|
$ |
(2,245 |
) |
|
|
|
|
|
|
|
|
|
|
7. Inventories
Inventories consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2007 |
|
|
2006 |
|
|
|
(In thousands) |
|
Coal |
|
$ |
42,942 |
|
|
$ |
31,350 |
|
Repair parts and supplies, net of allowance |
|
|
98,684 |
|
|
|
63,478 |
|
|
|
|
|
|
|
|
|
|
$ |
141,626 |
|
|
$ |
94,828 |
|
|
|
|
|
|
|
|
The repair parts and supplies are stated net of an allowance for slow-moving and obsolete
inventories of $12.5 million and $12.1 million at December 31, 2007 and 2006, respectively.
The increase in repair parts and supplies is primarily the result of an increase in tire
inventories and higher costs associated with materials and supplies.
8. Accrued Expenses
Accrued expenses consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2007 |
|
|
2006 |
|
|
|
(In thousands) |
|
Payroll and employee benefits |
|
$ |
20,208 |
|
|
$ |
20,361 |
|
Taxes other than income taxes |
|
|
68,162 |
|
|
|
63,815 |
|
Interest |
|
|
32,323 |
|
|
|
32,063 |
|
Asset retirement obligations |
|
|
1,500 |
|
|
|
7,133 |
|
Other accrued expenses |
|
|
6,561 |
|
|
|
6,123 |
|
|
|
|
|
|
|
|
|
|
$ |
128,754 |
|
|
$ |
129,495 |
|
|
|
|
|
|
|
|
9. Debt and Financing Arrangements
On August 15, 2007, the Company entered into a commercial paper placement program, as amended,
to provide short-term financing at rates that are generally lower than the rates available under
Arch Coals revolving credit facility. Under the program, the Company may sell up to $75.0 million
in interest-bearing or discounted short-term unsecured debt obligations with maturities of no more
than 270 days. The commercial paper placement program is supported by a $75.0 million revolving
credit facility with a maturity date of June 7, 2008. As of December 31, 2007, the
weighted-average interest rate of the Companys outstanding commercial paper was 5.08% and maturity
dates ranged from 2 to 81 days.
F-13
Under an indenture dated June 25, 2003, the Companys subsidiary, Arch Western Finance LLC
(Arch Western Finance), issued $950.0 million of 6.75% Senior Notes due July 1, 2013. The senior
notes are guaranteed by the Company and certain of the Companys subsidiaries and are secured by a
security interest in the Companys receivable from Arch Coal. The terms of the senior notes contain
restrictive covenants that limit the Companys ability to, among other things, incur additional
debt, sell or transfer assets, and make certain investments. Arch Western Finance issued $250.0
million of the Senior Notes at a premium of 104.75% of par. The premium is being amortized over
the life of the bonds.
10. Fair Values of Financial Instruments
The following methods and assumptions were used by the Company in estimating its fair value
disclosures for financial instruments:
Cash and cash equivalents: At December 31, 2007 and 2006, the carrying amounts of cash and
cash equivalents approximate fair value.
Debt: The fair value of the Companys debt was $1.0 billion and $950.5 million at
December 31, 2007 and 2006, respectively.
11. Accrued Workers Compensation
The Company is liable under the Federal Mine Safety and Health Act of 1969, as subsequently
amended, to provide for pneumoconiosis (occupational disease) benefits to eligible employees,
former employees, and dependents. The Company is also liable under various states statutes for
occupational disease benefits. The Company currently provides for federal and state claims
principally through a self-insurance program. The occupational disease benefit obligation is
determined by independent actuaries, at the present value of the actuarially computed present and
future liabilities for such benefits over the employees applicable years of
service.
In addition, the Company is liable for workers compensation benefits for traumatic injuries
that are accrued as injuries are incurred. Traumatic claims are either covered through self-insured
programs or through state-sponsored workers compensation programs.
Workers compensation expense consists of the following components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
|
|
(In thousands) |
|
Self-insured occupational disease benefits: |
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
651 |
|
|
$ |
347 |
|
|
$ |
266 |
|
Interest cost |
|
|
435 |
|
|
|
390 |
|
|
|
423 |
|
Net amortization |
|
|
(372 |
) |
|
|
(513 |
) |
|
|
(409 |
) |
|
|
|
|
|
|
|
|
|
|
Total occupational disease |
|
|
714 |
|
|
|
224 |
|
|
|
280 |
|
Traumatic injury claims and assessments |
|
|
1,373 |
|
|
|
1,821 |
|
|
|
506 |
|
|
|
|
|
|
|
|
|
|
|
Total workers compensation expense |
|
$ |
2,087 |
|
|
$ |
2,045 |
|
|
$ |
786 |
|
|
|
|
|
|
|
|
|
|
|
Net amortization represents the systematic recognition of actuarial gains or losses over a
five-year period.
The reconciliation of changes in the benefit obligation of the occupational disease liability
is as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2007 |
|
|
2006 |
|
|
|
(In thousands) |
|
Beginning of year obligation |
|
$ |
8,488 |
|
|
$ |
6,745 |
|
Service cost |
|
|
651 |
|
|
|
347 |
|
Interest cost |
|
|
435 |
|
|
|
390 |
|
Actuarial gain |
|
|
(1,734 |
) |
|
|
1,056 |
|
Benefit and administrative payments |
|
|
(114 |
) |
|
|
(50 |
) |
|
|
|
|
|
|
|
Net obligation at end of year |
|
$ |
7,726 |
|
|
$ |
8,488 |
|
|
|
|
|
|
|
|
At December 31, 2007 and 2006, accumulated gains of $2.4 million and $1.0 million,
respectively, were not yet recognized in
F-14
occupational disease cost and were recorded in accumulated
other comprehensive income. The accumulated gain that will be amortized from accumulated other
comprehensive income into occupational disease cost in 2008 is $0.5 million.
The following table provides the assumptions used to determine the projected occupational
disease obligation:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
2007 |
|
2006 |
|
2005 |
Weighted average assumptions: |
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
6.50 |
% |
|
|
5.90 |
% |
|
|
5.80 |
% |
Cost escalation rate |
|
|
3.00 |
% |
|
|
3.00 |
% |
|
|
3.00 |
% |
Summarized below is information about the amounts recognized in the accompanying Consolidated
Balance Sheets for workers compensation benefits:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2007 |
|
|
2006 |
|
|
|
(In thousands) |
|
Occupational disease costs |
|
$ |
7,726 |
|
|
$ |
8,488 |
|
Traumatic and other workers compensation claims |
|
|
2,493 |
|
|
|
3,020 |
|
|
|
|
|
|
|
|
Total obligations |
|
|
10,219 |
|
|
|
11,508 |
|
Less amount included in accrued expenses |
|
|
1,435 |
|
|
|
1,481 |
|
|
|
|
|
|
|
|
Noncurrent obligations |
|
$ |
8,784 |
|
|
$ |
10,027 |
|
|
|
|
|
|
|
|
12. Employee Benefit Plans
Defined Benefit Pension and Other Postretirement Benefit Plans
Essentially all of the Companys employees are covered by Arch Coals defined benefit pension
plan. The benefits are based on the employees age and compensation. Arch Coal funds the plans in
an amount not less than the minimum statutory funding requirements or more than the maximum amount
that can be deducted for federal income tax purposes. Arch Coal allocates a portion of the funding
to the Company, which is charged to the intercompany balance. See Note 14, Related Party
Transactions for further discussion.
The Company also provides certain postretirement medical/life insurance benefits for eligible
employees under Arch Coals plans. Generally, covered employees who terminate employment after
meeting eligibility requirements are eligible for postretirement coverage for themselves and their
dependents. The employee postretirement medical/life plans are contributory, with retiree
contributions adjusted periodically, and contain other cost-sharing features such as deductibles
and coinsurance. Arch Coal allocates a portion of the funding to the Company, which is charged to
the intercompany balance as benefits are paid.
The Companys allocated expense related to these plans was $11.1 million, $13.1 million and
$12.8 million for the years ended December 31, 2007, 2006 and 2005, respectively. The Companys
balance sheet reflects its allocated portion of Arch Coals liabilities and assets related to its
benefit plans, including amounts recorded through other comprehensive income. The Companys
recorded balance sheet amounts are as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
2007 |
|
2006 |
|
|
(In thousands) |
Accrued benefit liabilities (current) |
|
$ |
1,363 |
|
|
$ |
1,935 |
|
Accrued benefit liabilities (noncurrent) |
|
|
37,010 |
|
|
|
35,153 |
|
Accumulated other comprehensive income (loss) |
|
|
(4,646 |
) |
|
|
12,828 |
|
Other Plans
Arch Coal sponsors savings plans which were established to assist eligible employees in
providing for their future retirement needs. The Companys expense related to the plans were
$8.3 million in 2007, $7.3 million in 2006 and $5.7 million in 2005.
F-15
13. Asset Retirement Obligations
The Companys asset retirement obligations arise from the Federal Surface Mining Control and
Reclamation Act of 1977 and similar state statutes, which require that mine property be restored in
accordance with specified standards and an approved reclamation plan. The required reclamation
activities to be performed are outlined in the Companys mining permits. These activities include
reclaiming the pit and support acreage at surface mines, sealing portals at underground mines, and
reclaiming refuse areas and slurry ponds.
The Company accounts for its reclamation obligations in accordance with Statement of Financial
Accounting Standards No. 143, Accounting for Asset Retirement Obligations. The Company reviews its
asset retirement obligation at least annually and makes necessary adjustments for permit changes as
granted by state authorities and for revisions of estimates of the amount and timing of costs. For
ongoing operations, adjustments to the liability result in an adjustment to the corresponding
asset. For idle operations, adjustments to the liability are recognized as income or expense in the
period the adjustment is recorded.
The following table describes the changes to the Companys asset retirement obligations for
the years ended December 31:
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
|
2006 |
|
|
|
(In thousands) |
|
Balance January 1 (including current portion) |
|
$ |
182,035 |
|
|
$ |
144,444 |
|
Accretion expense |
|
|
16,119 |
|
|
|
12,820 |
|
Adjustments to the liability from changes in estimates |
|
|
(1,164 |
) |
|
|
26,892 |
|
Liabilities settled |
|
|
(1,300 |
) |
|
|
(2,121 |
) |
|
|
|
|
|
|
|
Balance at December 31 |
|
|
195,690 |
|
|
|
182,035 |
|
Current portion included in accrued expenses |
|
|
(1,500 |
) |
|
|
(7,133 |
) |
|
|
|
|
|
|
|
Noncurrent liability |
|
$ |
194,190 |
|
|
$ |
174,902 |
|
|
|
|
|
|
|
|
The adjustments from changes in estimates during the year ended December 31, 2006 resulted
from changes in estimates of the timing of asset retirement costs and an increase in the cost
estimates, primarily consumables such as tires.
As of December 31, 2007, the Company had $87.9 million in surety bonds outstanding and $304.3
million in self-bonding to secure reclamation obligations.
14. Related Party Transactions
The Companys cash transactions are managed by Arch Coal. Cash paid to or from the Company
that is not considered a distribution or a contribution is recorded in an Arch Coal receivable
account. In addition, any amounts owed between the Company and Arch Coal are recorded in the
account. At December 31, 2007 and 2006, the receivable from Arch Coal was $1.4 billion and $1.2
billion, respectively. This amount earns interest from Arch Coal at the prime interest rate.
Interest earned for the years ended December 31, 2007, 2006 and 2005 was $99.2 million, $81.2
million and $44.8 million, respectively. The receivable is payable on demand by the Company;
however, it is currently managements intention to not demand payment of the receivable within the
next year. Therefore, the receivable is classified on the accompanying Consolidated Balance Sheets
as long-term.
On February 10, 2006, Arch Coal established an accounts receivable securitization program.
Under the program, the Company sells its receivables to Arch Coal without recourse at a discount
based on the prime rate and days sales outstanding. During both 2007
and 2006, the Company sold $1.5 billion of trade accounts receivable to Arch Coal, at a total
discount of $9.8 million in 2007 and $10.5 million in 2006.
The Company mines on tracts that are owned or leased by Arch Coal and subleased to the
Company. Certain subleases required an annual advance royalty payment of $10.0 million in the year
ended December 31, 2005 which was fully recoupable against production through production royalties.
All sublease agreements between the Company and Arch Coal were amended as of April 1, 2005 such
that royalties on all properties leased from Arch Coal are 7.0% of the value of the coal mined and
removed from the leased land, pursuant to Federal coal regulations. For the years ended December
31, 2007, 2006 and 2005, the Company incurred production royalties of $35.8 million, $41.4 million
and $23.2 million, respectively, under sublease agreements with Arch Coal. No advance royalties are
required under the revised agreements.
Amounts charged to the intercompany account for the Companys allocated portion of cash
contributions to Arch Coals pension and postretirement plans totaled $1.4 million, $17.0 million
and $12.9 million for the years ended December 31, 2007, 2006 and 2005, respectively.
F-16
The Company is charged selling, general and administrative services fees by Arch Coal.
Expenses are allocated based on Arch Coals best estimates of proportional or incremental costs,
whichever is more representative of costs incurred by Arch Coal on behalf of the Company. Amounts
allocated to the Company by Arch Coal were $26.3 million, $23.5 million and $24.0 million for the
years ended December 31, 2007, 2006 and 2005, respectively. Such amounts are reported as selling,
general and administrative expenses in the accompanying Consolidated Statements of Income.
15. Concentration of Credit Risk and Major Customers
The Company markets its coal principally to electric utilities in the United States. The
Company has a formal written credit policy that establishes procedures to determine
creditworthiness and credit limits for trade customers. Generally, credit is extended based on an
evaluation of the customers financial condition. Collateral is not generally required, unless
credit cannot be established. Credit losses are provided for in the financial statements and
historically have been minimal.
The Company is committed under long-term contracts to supply coal that meets certain quality
requirements at specified prices. These prices are generally adjusted based on indices. Quantities
sold under some of these contracts may vary from year to year within certain limits at the option
of the customer. The Company and its operating subsidiaries sold approximately 115.7 million tons
of coal in 2007. Approximately 74% of this tonnage (representing approximately 76% of the Companys
revenue) was sold under long-term contracts (contracts having a term of greater than one year).
Long-term contracts ranged in remaining life from one to 10 years. Some of these contracts include
pricing which is above current market prices. Sales (including spot sales) to significant customers
were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
2007 |
|
2006 |
|
2005 |
|
|
(In thousands) |
Tennessee Valley Authority |
|
$ |
207,853 |
|
|
$ |
188,774 |
|
|
$ |
149,994 |
|
Ameren |
|
|
162,802 |
|
|
|
136,647 |
|
|
|
73,381 |
|
Transportation
The Company depends upon rail, truck and belt transportation systems to deliver coal to its
customers. Disruption of these transportation services due to weather-related problems, mechanical
difficulties, strikes, lockouts, bottlenecks, and other events could temporarily impair the
Companys ability to supply coal to its customers, resulting in decreased shipments. Disruptions in
rail service in 2005 resulted in missed shipments and production interruptions.
16. Leases
The Company leases equipment, land and various other properties under non-cancelable long-term
leases, expiring at various dates. Certain leases contain options that would allow the Company to
extend the lease or purchase the leased asset at the end of the base lease term. Rental expense
related to these operating leases amounted to $27.6 million in 2007, $21.0 million in 2006 and
$16.1 million in 2005. In addition, the Company enters into various non-cancelable royalty lease
agreements under which future minimum payments are due. Royalty expense was $200.1 million, $205.7
million and $140.3 million for the years ended December 31, 2007, 2006 and 2005, respectively,
including $35.8 million, $41.4 million and $23.2 million, respectively, that were incurred under
sublease agreements with Arch Coal. See Note 14, Related Party Transactions for further
discussion.
Minimum payments due in future years under these agreements in effect at December 31, 2007
are as follows:
|
|
|
|
|
|
|
|
|
|
|
Operating |
|
|
|
|
|
|
Leases |
|
|
Royalties |
|
|
|
(In thousands) |
|
2008 |
|
$ |
24,429 |
|
|
$ |
1,534 |
|
2009 |
|
|
23,965 |
|
|
|
1,510 |
|
2010 |
|
|
21,082 |
|
|
|
1,336 |
|
2011 |
|
|
18,240 |
|
|
|
1,289 |
|
2012 |
|
|
14,473 |
|
|
|
1,265 |
|
Thereafter |
|
|
28,973 |
|
|
|
7,925 |
|
|
|
|
|
|
|
|
|
|
$ |
131,162 |
|
|
$ |
14,859 |
|
|
|
|
|
|
|
|
F-17
On December 31, 2005, the Company sold its rail spur, rail loadout and idle office complex at
its Thunder Basin mining complex in Wyoming, and agreed to lease them back for $0.2 million per
month while it mines adjacent reserves. The lease contains an option for the Company to extend the
lease on a month-to-month basis through September 2010. The Company deferred a gain on the sale,
equal to the present value of the minimum lease payments, to be amortized over the term of the
lease. At December 31, 2007 and 2006, the Company had deferred gains totaling $1.9 million and
$4.5 million, respectively, related to the sale.
As of December 31, 2007, certain of the Companys lease obligations were secured by
outstanding surety bonds totaling $31.1 million.
17. Contingencies
The Company is a party to numerous claims and lawsuits with respect to various matters. The
Company provides for costs related to contingencies when a loss is probable and the amount is
reasonably determinable. After conferring with counsel, it is the opinion of management that the
ultimate resolution of pending claims will not have a material adverse effect on the consolidated
financial condition, results of operations or liquidity of the Company.
18. Segment Information
The Company has two reportable business segments, which are based on the major low-sulfur coal
basins in which the Company operates. Both of these reportable business segments include a number
of mine complexes. The Company manages its coal sales by coal basin, not by individual mine
complex. Geology, coal transportation routes to customers, regulatory environments and coal quality
are generally consistent within a basin. Accordingly, market and contract pricing have developed by
coal basin. Mine operations are evaluated based on their per-ton operating costs (defined as
including all mining costs but excluding pass-through transportation expenses), as well as on other
non-financial measures, such as safety and environmental performance. The Companys reportable
segments are the Powder River Basin (PRB) segment, with operations in Wyoming, and the Western
Bituminous (WBIT) segment, with operations in Utah, Colorado and southern Wyoming.
Operating segment results for the years ended December 31, 2007, 2006 and 2005 are presented
below. Results for the operating segments include all direct costs of mining. Corporate, Other and
Eliminations includes corporate overhead, land management, other support functions, and the
elimination of intercompany transactions.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Corporate, |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other and |
|
|
|
|
|
|
PRB |
|
|
WBIT |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
(In thousands) |
|
December 31, 2007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales |
|
$ |
1,002,339 |
|
|
$ |
538,727 |
|
|
$ |
|
|
|
$ |
1,541,066 |
|
Income from operations |
|
|
113,588 |
|
|
|
102,748 |
|
|
|
(19,065 |
) |
|
|
197,271 |
|
Total assets |
|
|
1,694,786 |
|
|
|
1,948,674 |
|
|
|
(791,273 |
) |
|
|
2,852,187 |
|
Depreciation, depletion and amortization |
|
|
69,288 |
|
|
|
66,006 |
|
|
|
|
|
|
|
135,294 |
|
Capital expenditures |
|
|
48,141 |
|
|
|
99,282 |
|
|
|
|
|
|
|
147,423 |
|
December 31, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales |
|
$ |
1,032,416 |
|
|
$ |
458,946 |
|
|
$ |
|
|
|
$ |
1,491,362 |
|
Income from operations |
|
|
214,821 |
|
|
|
128,874 |
|
|
|
(29,432 |
) |
|
|
314,263 |
|
Total assets |
|
|
1,584,483 |
|
|
|
1,841,104 |
|
|
|
(867,815 |
) |
|
|
2,557,772 |
|
Depreciation, depletion and amortization |
|
|
61,925 |
|
|
|
46,347 |
|
|
|
|
|
|
|
108,272 |
|
Capital expenditures |
|
|
121,737 |
|
|
|
138,631 |
|
|
|
|
|
|
|
260,368 |
|
December 31, 2005 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales |
|
$ |
724,509 |
|
|
$ |
402,233 |
|
|
$ |
|
|
|
$ |
1,126,742 |
|
Income from operations |
|
|
149,434 |
|
|
|
59,747 |
|
|
|
(23,120 |
) |
|
|
186,061 |
|
Total assets |
|
|
1,333,289 |
|
|
|
1,723,744 |
|
|
|
(841,657 |
) |
|
|
2,215,376 |
|
Depreciation, depletion and amortization |
|
|
64,983 |
|
|
|
33,364 |
|
|
|
|
|
|
|
98,347 |
|
Capital expenditures |
|
|
30,668 |
|
|
|
77,932 |
|
|
|
|
|
|
|
108,600 |
|
F-18
Reconciliation of income from operations to net income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2007 |
|
|
2006 |
|
|
2005 |
|
|
|
(In thousands) |
|
Income from operations |
|
$ |
197,271 |
|
|
$ |
314,263 |
|
|
$ |
186,061 |
|
Interest expense |
|
|
(72,147 |
) |
|
|
(72,273 |
) |
|
|
(65,543 |
) |
Interest income |
|
|
99,683 |
|
|
|
81,853 |
|
|
|
45,233 |
|
Other non-operating expense |
|
|
(3,146 |
) |
|
|
(7,928 |
) |
|
|
(12,688 |
) |
Minority interest |
|
|
(20,496 |
) |
|
|
(28,902 |
) |
|
|
(24,219 |
) |
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
201,165 |
|
|
$ |
287,013 |
|
|
$ |
128,844 |
|
|
|
|
|
|
|
|
|
|
|
19. Supplemental Condensed Consolidating Financial Information
Pursuant to the indenture governing the Arch Western Finance senior notes, certain
wholly-owned subsidiaries of the Company have fully and unconditionally guaranteed the senior notes
on a joint and several basis. The following tables present condensed consolidating financial
information for (i) the Company, (ii) the issuer of the senior notes (Arch Western Finance, LLC, a
wholly-owned subsidiary of the Company), (iii) the Companys wholly-owned subsidiaries (Thunder
Basin Coal Company, LLC, Mountain Coal Company, LLC, and Arch of Wyoming, LLC), on a combined
basis, which are guarantors under the Notes, and (iv) the Companys majority-owned subsidiary
(Canyon Fuel Company, LLC) which is not a guarantor under the Notes.
F-19
CONDENSED CONSOLIDATING STATEMENTS OF INCOME
Year Ended December 31, 2007
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
|
|
|
Parent Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
Coal sales |
|
$ |
|
|
|
$ |
|
|
|
$ |
1,166,872 |
|
|
$ |
374,194 |
|
|
$ |
|
|
|
$ |
1,541,066 |
|
Cost of coal sales |
|
|
(1,086 |
) |
|
|
|
|
|
|
924,960 |
|
|
|
270,867 |
|
|
|
(2,393 |
) |
|
|
1,192,348 |
|
Depreciation, depletion and amortization |
|
|
|
|
|
|
|
|
|
|
89,173 |
|
|
|
46,121 |
|
|
|
|
|
|
|
135,294 |
|
Selling, general and administrative
expenses allocated from Arch Coal |
|
|
26,298 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
26,298 |
|
Other operating income |
|
|
(6,147 |
) |
|
|
|
|
|
|
(2,686 |
) |
|
|
(3,705 |
) |
|
|
2,393 |
|
|
|
(10,145 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,065 |
|
|
|
|
|
|
|
1,011,447 |
|
|
|
313,283 |
|
|
|
|
|
|
|
1,343,795 |
|
Income from investment in subsidiaries |
|
|
219,151 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(219,151 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations |
|
|
200,086 |
|
|
|
|
|
|
|
155,425 |
|
|
|
60,911 |
|
|
|
(219,151 |
) |
|
|
197,271 |
|
Interest expense |
|
|
(72,984 |
) |
|
|
(60,631 |
) |
|
|
(419 |
) |
|
|
(2,226 |
) |
|
|
64,113 |
|
|
|
(72,147 |
) |
Interest income, primarily from Arch Coal |
|
|
97,705 |
|
|
|
64,113 |
|
|
|
448 |
|
|
|
1,530 |
|
|
|
(64,113 |
) |
|
|
99,683 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
24,721 |
|
|
|
3,482 |
|
|
|
29 |
|
|
|
(696 |
) |
|
|
|
|
|
|
27,536 |
|
Other non-operating expense |
|
|
(3,146 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3,146 |
) |
Minority interest |
|
|
(20,496 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(20,496 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
201,165 |
|
|
$ |
3,482 |
|
|
$ |
155,454 |
|
|
$ |
60,215 |
|
|
$ |
(219,151 |
) |
|
$ |
201,165 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-20
CONDENSED CONSOLIDATING STATEMENTS OF INCOME
Year Ended December 31, 2006
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
|
|
|
Parent Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
Coal sales |
|
$ |
|
|
|
$ |
|
|
|
$ |
1,165,654 |
|
|
$ |
325,708 |
|
|
$ |
|
|
|
$ |
1,491,362 |
|
Cost of coal sales |
|
|
3,759 |
|
|
|
|
|
|
|
813,825 |
|
|
|
231,310 |
|
|
|
535 |
|
|
|
1,049,429 |
|
Depreciation, depletion and amortization |
|
|
|
|
|
|
|
|
|
|
80,626 |
|
|
|
27,646 |
|
|
|
|
|
|
|
108,272 |
|
Selling, general and administrative
expenses allocated from Arch Coal |
|
|
23,466 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23,466 |
|
Other operating income |
|
|
(124 |
) |
|
|
|
|
|
|
(1,437 |
) |
|
|
(1,972 |
) |
|
|
(535 |
) |
|
|
(4,068 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
27,101 |
|
|
|
|
|
|
|
893,014 |
|
|
|
256,984 |
|
|
|
|
|
|
|
1,177,099 |
|
Income from investment in subsidiaries |
|
|
343,437 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(343,437 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations |
|
|
316,336 |
|
|
|
|
|
|
|
272,640 |
|
|
|
68,724 |
|
|
|
(343,437 |
) |
|
|
314,263 |
|
Interest expense |
|
|
(72,653 |
) |
|
|
(61,309 |
) |
|
|
(434 |
) |
|
|
(1,946 |
) |
|
|
64,069 |
|
|
|
(72,273 |
) |
Interest income, primarily from Arch Coal |
|
|
80,160 |
|
|
|
64,069 |
|
|
|
560 |
|
|
|
1,133 |
|
|
|
(64,069 |
) |
|
|
81,853 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7,507 |
|
|
|
2,760 |
|
|
|
126 |
|
|
|
(813 |
) |
|
|
|
|
|
|
9,580 |
|
Other non-operating expense |
|
|
(7,928 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(7,928 |
) |
Minority interest |
|
|
(28,902 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(28,902 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
287,013 |
|
|
$ |
2,760 |
|
|
$ |
272,766 |
|
|
$ |
67,911 |
|
|
$ |
(343,437 |
) |
|
$ |
287,013 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-21
CONDENSED CONSOLIDATING STATEMENTS OF INCOME
Year Ended December 31, 2005
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
|
|
|
Parent Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
Coal sales |
|
$ |
|
|
|
$ |
|
|
|
$ |
865,892 |
|
|
$ |
260,850 |
|
|
$ |
|
|
|
$ |
1,126,742 |
|
Cost of coal sales |
|
|
1,410 |
|
|
|
|
|
|
|
670,340 |
|
|
|
194,539 |
|
|
|
(529 |
) |
|
|
865,760 |
|
Depreciation, depletion and amortization |
|
|
|
|
|
|
|
|
|
|
81,133 |
|
|
|
17,214 |
|
|
|
|
|
|
|
98,347 |
|
Selling, general and administrative
expenses allocated from Arch Coal |
|
|
23,958 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23,958 |
|
Gain on sale
of certain Powder River Basin assets |
|
|
|
|
|
|
|
|
|
|
(43,297 |
) |
|
|
|
|
|
|
|
|
|
|
(43,297 |
) |
Other operating income |
|
|
(823 |
) |
|
|
|
|
|
|
(2,531 |
) |
|
|
(1,262 |
) |
|
|
529 |
|
|
|
(4,087 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
24,545 |
|
|
|
|
|
|
|
705,645 |
|
|
|
210,491 |
|
|
|
|
|
|
|
940,681 |
|
Income from investment in subsidiaries |
|
|
209,584 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(209,584 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations |
|
|
185,039 |
|
|
|
|
|
|
|
160,247 |
|
|
|
50,359 |
|
|
|
(209,584 |
) |
|
|
186,061 |
|
Interest expense |
|
|
(64,063 |
) |
|
|
(63,340 |
) |
|
|
(2,207 |
) |
|
|
|
|
|
|
64,067 |
|
|
|
(65,543 |
) |
Interest income, primarily from Arch Coal |
|
|
44,775 |
|
|
|
64,067 |
|
|
|
409 |
|
|
|
49 |
|
|
|
(64,067 |
) |
|
|
45,233 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(19,288 |
) |
|
|
727 |
|
|
|
(1,798 |
) |
|
|
49 |
|
|
|
|
|
|
|
(20,310 |
) |
Other non-operating expense |
|
|
(12,688 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(12,688 |
) |
Minority interest |
|
|
(24,219 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(24,219 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
128,844 |
|
|
$ |
727 |
|
|
$ |
158,449 |
|
|
$ |
50,408 |
|
|
$ |
(209,584 |
) |
|
$ |
128,844 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-22
CONDENSED CONSOLIDATING BALANCE SHEETS
December 31, 2007
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
|
|
|
Parent Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
Cash and cash equivalents |
|
$ |
78 |
|
|
$ |
|
|
|
$ |
16 |
|
|
$ |
154 |
|
|
$ |
|
|
|
$ |
248 |
|
Trade accounts receivable |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
388 |
|
|
|
|
|
|
|
388 |
|
Other receivables |
|
|
1,145 |
|
|
|
|
|
|
|
1,224 |
|
|
|
802 |
|
|
|
|
|
|
|
3,171 |
|
Inventories |
|
|
|
|
|
|
|
|
|
|
98,638 |
|
|
|
42,988 |
|
|
|
|
|
|
|
141,626 |
|
Other |
|
|
11,342 |
|
|
|
2,153 |
|
|
|
5,868 |
|
|
|
7,765 |
|
|
|
|
|
|
|
27,128 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets |
|
|
12,565 |
|
|
|
2,153 |
|
|
|
105,746 |
|
|
|
52,097 |
|
|
|
|
|
|
|
172,561 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
|
|
|
|
|
|
|
|
|
864,575 |
|
|
|
361,418 |
|
|
|
|
|
|
|
1,225,993 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investment in subsidiaries |
|
|
2,140,722 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2,140,722 |
) |
|
|
|
|
Receivable from Arch Coal, Inc. |
|
|
1,399,046 |
|
|
|
|
|
|
|
(112 |
) |
|
|
28,899 |
|
|
|
|
|
|
|
1,427,833 |
|
Intercompanies |
|
|
(2,105,212 |
) |
|
|
981,359 |
|
|
|
1,064,385 |
|
|
|
59,468 |
|
|
|
|
|
|
|
|
|
Other |
|
|
802 |
|
|
|
9,617 |
|
|
|
11,611 |
|
|
|
3,770 |
|
|
|
|
|
|
|
25,800 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other assets |
|
|
1,435,358 |
|
|
|
990,976 |
|
|
|
1,075,884 |
|
|
|
92,137 |
|
|
|
(2,140,722 |
) |
|
|
1,453,633 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets |
|
$ |
1,447,923 |
|
|
$ |
993,129 |
|
|
$ |
2,046,205 |
|
|
$ |
505,652 |
|
|
$ |
(2,140,722 |
) |
|
$ |
2,852,187 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable |
|
|
3,434 |
|
|
|
|
|
|
|
62,504 |
|
|
|
16,316 |
|
|
|
|
|
|
|
82,254 |
|
Accrued expenses |
|
|
2,863 |
|
|
|
32,063 |
|
|
|
83,515 |
|
|
|
10,313 |
|
|
|
|
|
|
|
128,754 |
|
Commercial paper |
|
|
74,959 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
74,959 |
|
Total current liabilities |
|
|
81,256 |
|
|
|
32,063 |
|
|
|
146,019 |
|
|
|
26,629 |
|
|
|
|
|
|
|
285,967 |
|
Long-term debt |
|
|
|
|
|
|
957,514 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
957,514 |
|
Accrued postretirement benefits
other
than pension |
|
|
24,482 |
|
|
|
|
|
|
|
2,485 |
|
|
|
9,838 |
|
|
|
|
|
|
|
36,805 |
|
Asset retirement obligations |
|
|
|
|
|
|
|
|
|
|
182,101 |
|
|
|
12,089 |
|
|
|
|
|
|
|
194,190 |
|
Accrued workers compensation |
|
|
4,293 |
|
|
|
|
|
|
|
1,053 |
|
|
|
3,438 |
|
|
|
|
|
|
|
8,784 |
|
Other noncurrent liabilities |
|
|
(310 |
) |
|
|
|
|
|
|
25,886 |
|
|
|
5,149 |
|
|
|
|
|
|
|
30,725 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities |
|
|
109,721 |
|
|
|
989,577 |
|
|
|
357,544 |
|
|
|
57,143 |
|
|
|
|
|
|
|
1,513,985 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Redeemable membership interest |
|
|
8,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8,000 |
|
Minority interest |
|
|
183,018 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
183,018 |
|
Non-redeemable membership interest |
|
|
1,147,184 |
|
|
|
3,552 |
|
|
|
1,688,661 |
|
|
|
448,509 |
|
|
|
(2,140,722 |
) |
|
|
1,147,184 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and membership
interests |
|
$ |
1,447,923 |
|
|
$ |
993,129 |
|
|
$ |
2,046,205 |
|
|
$ |
505,652 |
|
|
$ |
(2,140,722 |
) |
|
$ |
2,852,187 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-23
CONDENSED CONSOLIDATING BALANCE SHEETS
December 31, 2006
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
|
|
|
Parent Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
Cash and cash equivalents |
|
$ |
|
|
|
$ |
|
|
|
$ |
161 |
|
|
$ |
25 |
|
|
$ |
|
|
|
$ |
186 |
|
Trade accounts receivable |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
985 |
|
|
|
|
|
|
|
985 |
|
Other receivables |
|
|
1,007 |
|
|
|
|
|
|
|
13,453 |
|
|
|
273 |
|
|
|
|
|
|
|
14,733 |
|
Inventories |
|
|
|
|
|
|
|
|
|
|
58,796 |
|
|
|
36,032 |
|
|
|
|
|
|
|
94,828 |
|
Other |
|
|
11,439 |
|
|
|
2,154 |
|
|
|
8,883 |
|
|
|
4,927 |
|
|
|
|
|
|
|
27,403 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets |
|
|
12,446 |
|
|
|
2,154 |
|
|
|
81,293 |
|
|
|
42,242 |
|
|
|
|
|
|
|
138,135 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
|
|
|
|
|
|
|
|
|
879,211 |
|
|
|
354,635 |
|
|
|
|
|
|
|
1,233,846 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investment in subsidiaries |
|
|
1,917,292 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,917,292 |
) |
|
|
|
|
Receivable from Arch Coal, Inc. |
|
|
1,124,910 |
|
|
|
|
|
|
|
(2 |
) |
|
|
27,194 |
|
|
|
|
|
|
|
1,152,102 |
|
Intercompanies |
|
|
(1,903,278 |
) |
|
|
977,096 |
|
|
|
910,676 |
|
|
|
15,506 |
|
|
|
|
|
|
|
|
|
Other |
|
|
639 |
|
|
|
11,764 |
|
|
|
15,829 |
|
|
|
5,457 |
|
|
|
|
|
|
|
33,689 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other assets |
|
|
1,139,563 |
|
|
|
988,860 |
|
|
|
926,503 |
|
|
|
48,157 |
|
|
|
(1,917,292 |
) |
|
|
1,185,791 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets |
|
$ |
1,152,009 |
|
|
$ |
991,014 |
|
|
$ |
1,887,007 |
|
|
$ |
445,034 |
|
|
$ |
(1,917,292 |
) |
|
$ |
2,557,772 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable |
|
|
15,151 |
|
|
|
|
|
|
|
77,347 |
|
|
|
18,227 |
|
|
|
|
|
|
|
110,725 |
|
Accrued expenses |
|
|
3,360 |
|
|
|
32,063 |
|
|
|
85,202 |
|
|
|
8,870 |
|
|
|
|
|
|
|
129,495 |
|
Total current liabilities |
|
|
18,511 |
|
|
|
32,063 |
|
|
|
162,549 |
|
|
|
27,097 |
|
|
|
|
|
|
|
240,220 |
|
Long-term debt |
|
|
|
|
|
|
958,881 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
958,881 |
|
Accrued postretirement benefits
other than pension |
|
|
18,981 |
|
|
|
|
|
|
|
2,485 |
|
|
|
9,570 |
|
|
|
|
|
|
|
31,036 |
|
Asset retirement obligations |
|
|
|
|
|
|
|
|
|
|
163,832 |
|
|
|
11,070 |
|
|
|
|
|
|
|
174,902 |
|
Accrued workers compensation |
|
|
5,262 |
|
|
|
|
|
|
|
1,236 |
|
|
|
3,529 |
|
|
|
|
|
|
|
10,027 |
|
Other noncurrent liabilities |
|
|
5,254 |
|
|
|
|
|
|
|
27,757 |
|
|
|
5,694 |
|
|
|
|
|
|
|
38,705 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities |
|
|
48,008 |
|
|
|
990,944 |
|
|
|
357,859 |
|
|
|
56,960 |
|
|
|
|
|
|
|
1,453,771 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Redeemable membership interest |
|
|
6,934 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,934 |
|
Minority interest |
|
|
162,522 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
162,522 |
|
Non-redeemable membership interest |
|
|
934,545 |
|
|
|
70 |
|
|
|
1,529,148 |
|
|
|
388,074 |
|
|
|
(1,917,292 |
) |
|
|
934,545 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and membership
interests |
|
$ |
1,152,009 |
|
|
$ |
991,014 |
|
|
$ |
1,887,007 |
|
|
$ |
445,034 |
|
|
$ |
(1,917,292 |
) |
|
$ |
2,557,772 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-24
CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS
Year Ended December 31, 2007
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent |
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Consolidated |
|
Operating Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) operating
activities |
|
$ |
(8,261 |
) |
|
$ |
4,263 |
|
|
$ |
227,606 |
|
|
$ |
101,156 |
|
|
$ |
324,764 |
|
Investing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
|
|
|
|
|
|
|
|
|
(92,820 |
) |
|
|
(54,603 |
) |
|
|
(147,423 |
) |
Increase in receivable from Arch Coal |
|
|
(274,352 |
) |
|
|
|
|
|
|
(2 |
) |
|
|
(2,016 |
) |
|
|
(276,370 |
) |
Proceeds from dispositions of property, plant
and equipment |
|
|
6,000 |
|
|
|
|
|
|
|
455 |
|
|
|
86 |
|
|
|
6,541 |
|
Additions to prepaid royalties |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(532 |
) |
|
|
(532 |
) |
Reimbursement of deposits on equipment |
|
|
|
|
|
|
|
|
|
|
18,325 |
|
|
|
|
|
|
|
18,325 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash used in investing activities |
|
|
(268,352 |
) |
|
|
|
|
|
|
(74,042 |
) |
|
|
(57,065 |
) |
|
|
(399,459 |
) |
Financing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net proceeds
from commercial paper |
|
|
74,959 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
74,959 |
|
Debt financing costs |
|
|
(202 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(202 |
) |
Transactions with affiliates, net |
|
|
201,934 |
|
|
|
(4,263 |
) |
|
|
(153,709 |
) |
|
|
(43,962 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) financing
activities |
|
|
276,691 |
|
|
|
(4,263 |
) |
|
|
(153,709 |
) |
|
|
(43,962 |
) |
|
|
74,757 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in cash and cash equivalents |
|
|
78 |
|
|
|
|
|
|
|
(145 |
) |
|
|
129 |
|
|
|
62 |
|
Cash and cash equivalents, beginning of
period |
|
|
|
|
|
|
|
|
|
|
161 |
|
|
|
25 |
|
|
|
186 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of period |
|
$ |
78 |
|
|
$ |
|
|
|
$ |
16 |
|
|
$ |
154 |
|
|
$ |
248 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-25
CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS
Year Ended December 31, 2006
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent |
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Consolidated |
|
Operating Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by operating
activities |
|
$ |
50,847 |
|
|
$ |
3,553 |
|
|
$ |
378,073 |
|
|
$ |
107,193 |
|
|
$ |
539,666 |
|
Investing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
|
|
|
|
|
|
|
|
|
(155,440 |
) |
|
|
(104,928 |
) |
|
|
(260,368 |
) |
(Increase) decrease in receivable from Arch Coal |
|
|
(251,943 |
) |
|
|
|
|
|
|
2 |
|
|
|
(27,194 |
) |
|
|
(279,135 |
) |
Proceeds from dispositions of property, plant
and equipment |
|
|
|
|
|
|
|
|
|
|
91 |
|
|
|
204 |
|
|
|
295 |
|
Additions to prepaid royalties |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(409 |
) |
|
|
(409 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash used in investing activities |
|
|
(251,943 |
) |
|
|
|
|
|
|
(155,347 |
) |
|
|
(132,327 |
) |
|
|
(539,617 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Financing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Debt financing costs |
|
|
|
|
|
|
(15 |
) |
|
|
|
|
|
|
|
|
|
|
(15 |
) |
Transactions with affiliates, net |
|
|
201,096 |
|
|
|
(3,538 |
) |
|
|
(222,691 |
) |
|
|
25,133 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) financing
activities |
|
|
201,096 |
|
|
|
(3,553 |
) |
|
|
(222,691 |
) |
|
|
25,133 |
|
|
|
(15 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in cash and cash equivalents |
|
|
|
|
|
|
|
|
|
|
35 |
|
|
|
(1 |
) |
|
|
34 |
|
Cash and cash equivalents, beginning of
period |
|
|
|
|
|
|
|
|
|
|
126 |
|
|
|
26 |
|
|
|
152 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of period |
|
$ |
|
|
|
$ |
|
|
|
$ |
161 |
|
|
$ |
25 |
|
|
$ |
186 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-26
CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS
Year Ended December 31, 2005
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent |
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Consolidated |
|
Operating Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) operating
activities |
|
$ |
(63,415 |
) |
|
$ |
248 |
|
|
$ |
220,994 |
|
|
$ |
67,971 |
|
|
$ |
225,798 |
|
Investing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
|
|
|
|
|
|
|
|
|
(52,173 |
) |
|
|
(56,427 |
) |
|
|
(108,600 |
) |
Increase in receivable from Arch Coal |
|
|
(187,280 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(187,280 |
) |
Proceeds from dispositions of property, plant
and equipment |
|
|
|
|
|
|
|
|
|
|
81,117 |
|
|
|
638 |
|
|
|
81,755 |
|
Additions to prepaid royalties |
|
|
|
|
|
|
|
|
|
|
(12,461 |
) |
|
|
(346 |
) |
|
|
(12,807 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) investing activities |
|
|
(187,280 |
) |
|
|
|
|
|
|
16,483 |
|
|
|
(56,135 |
) |
|
|
(226,932 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Financing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Debt financing costs |
|
|
(65 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(65 |
) |
Transactions with affiliates, net |
|
|
250,760 |
|
|
|
(248 |
) |
|
|
(238,536 |
) |
|
|
(11,976 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) financing
activities |
|
|
250,695 |
|
|
|
(248 |
) |
|
|
(238,536 |
) |
|
|
(11,976 |
) |
|
|
(65 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Decrease in cash and cash equivalents |
|
|
|
|
|
|
|
|
|
|
(1,059 |
) |
|
|
(140 |
) |
|
|
(1,199 |
) |
Cash and cash equivalents, beginning of
period |
|
|
|
|
|
|
|
|
|
|
1,185 |
|
|
|
166 |
|
|
|
1,351 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of period |
|
$ |
|
|
|
$ |
|
|
|
$ |
126 |
|
|
$ |
26 |
|
|
$ |
152 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-27
ARCH WESTERN RESOURCES, LLC
SCHEDULE II VALUATION AND QUALIFYING ACCOUNTS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additions |
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at |
|
|
Charged to Costs |
|
|
Charged to |
|
|
|
|
|
|
Balance at |
|
|
|
Beginning of Year |
|
|
and Expenses |
|
|
Other Accounts |
|
|
Deductions(a) |
|
|
End of Year |
|
Year Ended Dec. 31, 2007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserves deducted from asset accounts |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets other notes and accounts receivable |
|
$ |
962 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
962 |
|
|
$ |
|
|
Current assets repair parts and supplies inventories |
|
|
12,076 |
|
|
|
663 |
|
|
|
|
|
|
|
242 |
|
|
|
12,497 |
|
Year Ended Dec. 31, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserves deducted from asset accounts |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets other notes and accounts receivable |
|
|
962 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
962 |
|
Current assets repair parts and supplies inventories |
|
|
12,411 |
|
|
|
191 |
|
|
|
|
|
|
|
526 |
|
|
|
12,076 |
|
Year Ended Dec. 31, 2005 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserves deducted from asset accounts |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets other notes and accounts receivable |
|
|
962 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
962 |
|
Current assets repair parts and supplies inventories |
|
|
12,441 |
|
|
|
377 |
|
|
|
|
|
|
|
407 |
|
|
|
12,411 |
|
|
|
|
(a) |
|
Reserves utilized, unless otherwise indicated. |
F-28
Signatures
Pursuant to the requirements of Section 13 and 15(d) of the Securities Exchange Act of 1934, the
registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
Arch Western Resources, LLC
Paul A. Lang
President
March 28, 2008
KNOW ALL PERSONS BY THESE PRESENTS: That each of the undersigned member and officers of Arch
Western Resources, LLC, a Delaware limited liability company, hereby constitutes and appoints
Robert G. Jones and Gregory A. Billhartz, and each of them, its or his true and lawful
attorney-in-fact and agent, with full power to act without the other, to sign Arch Western
Resources, LLCs Annual Report on Form 10-K for the year ended December 31, 2007, to be filed with
the Securities and Exchange Commission under the provisions of the Securities Exchange Act of 1934,
as amended; to file such Annual Report and the exhibits thereto and any and all other documents in
connection therewith, including without limitation, amendments thereto, with the Securities and
Exchange Commission; and to do and perform any and all other acts and things requisite and
necessary to be done in connection with the foregoing as fully as he might or could do in person,
hereby ratifying and confirming all that said attorney-in-fact and agent, or any of them, may
lawfully do or cause to be done by virtue hereof.
Pursuant to the requirements of the Securities and Exchange Act of 1934, this report has been
signed by the following persons in the capacities and on the dates indicated.
|
|
|
|
|
Signatures |
|
Capacity |
|
Date |
|
|
Paul A. Lang
|
|
March 28, 2008 |
|
President |
|
|
|
(Principal Executive Officer) |
|
|
|
|
|
|
|
|
|
|
Robert J. Messey
|
|
March 28, 2008 |
|
Senior Vice President and Chief Financial |
|
|
|
Officer |
|
|
|
(Principal Financial Officer) |
|
|
|
|
|
|
|
Arch Western Acquisition Corporation
|
|
Sole Managing Member
|
|
March 28, 2008 |
|
|
|
|
|
By: |
|
|
|
|
Robert J. Messey, Vice President |
|
|
|
|
Exhibit Index
|
|
|
Exhibit |
|
Description |
|
|
|
3.1
|
|
Certificate of Formation (incorporated herein by reference to Exhibit
3.3 to the Registration Statement on Form S-4 (Reg. No. 333-107569)
filed by Arch Western Finance, LLC on August 1, 2003). |
|
|
|
3.2
|
|
Limited Liability Company Agreement (incorporated herein by reference to
Exhibit 3.4 to the Registration Statement on Form S-4 (Reg. No.
333-107569) filed by Arch Western Finance, LLC on August 1, 2003). |
|
|
|
4.1
|
|
Indenture, dated as of June 25, 2003, by and among Arch Western Finance,
LLC, Arch Coal, Inc., Arch Western Resources, LLC, Arch of Wyoming, LLC,
Mountain Coal Company, L.L.C., Thunder Basin Coal Company, L.L.C. and
The Bank of New York, as trustee (incorporated herein by reference to
Exhibit 4.1 to the Registration Statement on Form S-4 (Reg. No.
333-107569) filed by Arch Western Finance, LLC on August 1, 2003). |
|
|
|
4.2
|
|
First Supplemental Indenture, dated October 22, 2004, by and among Arch
Western Finance, LLC, Arch Western Resources, LLC, Arch of Wyoming, LLC,
Mountain Coal Company, L.L.C., Thunder Basin Coal Company, L.L.C. and
The Bank of New York, as trustee (incorporated herein by reference to
Exhibit 4.4 of the Current Report on Form 8-K filed by the registrant on
October 23, 2004). |
|
|
|
4.3
|
|
Form of 63/4% Senior Notes due 2013 (included in Exhibit 4.1). |
|
|
|
4.4
|
|
Form of Guarantee of 63/4% Senior Notes due 2013 (included in Exhibit 4.1). |
|
|
|
4.5
|
|
Registration Rights Agreement, dated October 22, 2004, among Arch Coal,
Inc., Arch Western Resources, LLC, Arch Western Finance, LLC, Triton
Coal Company, LLC, Arch Western Bituminous Group, LLC, Arch of Wyoming,
LLC, Mountain Coal Company, L.L.C. and Thunder Basin Coal Company,
L.L.C. and Citigroup Global Markets Inc., J.P. Morgan Securities Inc.
and Morgan Stanley & Co. Incorporated, as representatives of the initial
purchasers named therein (incorporated herein by reference to Exhibit
4.1 to the Current Report on Form 8-K filed by the registrant on October
23, 2004). |
|
|
|
10.1
|
|
Federal Coal Lease dated as of June 24, 1993 between the United States
Department of the Interior and Southern Utah Fuel Company (incorporated
herein by reference to Exhibit 10.17 of Arch Coal Inc.s Annual Report
on Form 10-K for the year ended December 31, 1998). |
|
|
|
10.2
|
|
Federal Coal Lease between the United States Department of the Interior
and Utah Fuel Company (incorporated herein by reference to Exhibit 10.18
of Arch Coal Inc.s Annual Report on Form 10-K for the year ended
December 31, 1998). |
|
|
|
10.3
|
|
Federal Coal Lease dated as of July 19, 1997 between the United States
Department of the Interior and Canyon Fuel Company, LLC (incorporated
herein by reference to Exhibit 10.19 of Arch Coal Inc.s Annual Report
on Form 10-K for the year ended December 31, 1998). |
|
|
|
10.4
|
|
Federal Coal Lease dated as of January 24, 1996 between the United
States Department of the Interior and the Thunder Basin Coal Company
(incorporated herein by reference to Exhibit 10.20 of Arch Coal Inc.s
Annual Report on Form 10-K for the year ended December 31, 1998). |
|
|
|
10.5
|
|
Federal Coal Lease Readjustment dated as of November 1, 1967 between the
United States Department of the Interior and the Thunder Basin Coal
Company (incorporated herein by reference to Exhibit 10.21 of Arch Coal
Inc.s Annual Report on Form 10-K for the year ended December 31, 1998). |
|
|
|
10.6
|
|
Federal Coal Lease effective as of May 1, 1995 between the United States
Department of the Interior and Mountain Coal Company (incorporated
herein by reference to Exhibit 10.22 of Arch Coal Inc.s Annual Report
on Form 10-K for the year ended December 31, 1998). |
|
|
|
10.7
|
|
Federal Coal Lease dated as of January 1, 1999 between the Department of
the Interior and Ark Land Company (incorporated herein by reference to
Exhibit 10.23 of Arch Coal Inc.s Annual Report on Form 10-K for the
year ended December 31, 1998). |
|
|
|
10.8
|
|
Federal Coal Lease dated as of October 1, 1999 between the United States
Department of the Interior and Canyon Fuel Company, LLC (incorporated
herein by reference to Exhibit 10 of Arch Coal Inc.s Quarterly Report
on Form 10-Q for the quarter ended September 30, 1999). |
|
|
|
Exhibit |
|
Description |
|
|
|
10.9
|
|
Federal Coal Lease effective as of March 1, 2005 by and between the
United States of America and Ark Land LT, Inc. covering the tract of
land known as Little Thunder in Campbell County, Wyoming (incorporated
by reference to Exhibit 99.1 to the Current Report on Form 8-K filed by
Arch Coal Inc. on February 10, 2005). |
|
|
|
10.10
|
|
Modified Coal Lease (WYW71692) executed January 1, 2003 by and between
the United States of America, through the Bureau of Land Management, as
lessor, and Triton Coal Company, LLC, as lessee, covering a tract of
land known as North Rochelle in Campbell County, Wyoming (incorporated
by reference to Exhibit 10.24 to Arch Coal Inc.s Annual Report on Form
10-K for the year ended December 31, 2004). |
|
|
|
10.11
|
|
Coal Lease (WYW127221) executed January 1, 1998 by and between the
United States of America, through the Bureau of Land Management, as
lessor, and Triton Coal Company, LLC, as lessee, covering a tract of
land known as North Roundup in Campbell County, Wyoming (incorporated
by reference to Exhibit 10.24 to Arch Coal Inc.s Annual Report on Form
10-K for the year ended December 31, 2004). |
|
|
|
10.12
|
|
Master Lease and Sublease Agreement, dated effective as of April 1,
2005, by and between Ark Land Company, Ark Land LT, Inc., Thunder Basin
Coal Company, L.L.C. and Triton Coal Company, LLC (incorporated by
reference to Exhibit 10.12 to the registrants Annual Report on Form
10-K for the year ended December 31, 2005). |
|
|
|
10.13
|
|
Amendment No. 1 to Master Lease and Sublease Agreement, dated effective
as of December 30, 2005, by and between Ark Land Company, Ark Land LT,
Inc., Thunder Basin Coal Company, L.L.C. and Triton Coal Company, LLC
(incorporated by reference to Exhibit 10.13 to the registrants Annual
Report on Form 10-K for the year ended December 31, 2005). |
|
|
|
10.14
|
|
State Coal Lease executed October 1, 2004 by and between The State of
Utah, Thru School & Institutional Trust Lands Admin, as lessor, and Ark
Land Company and Arch Coal, Inc., as lessees, covering a tract of land
located in Seiever County, Utah (incorporated by reference to Exhibit
10.20 to Arch Coal Inc.s Annual Report on Form 10-K for the year ended
December 31, 2006). |
|
|
|
10.15
|
|
State Coal Lease executed September 1, 2000 by and between The State of
Utah, Thru School & Institutional Trust Lands Admin, as lessor, and
Canyon Fuel Company, LLC, as lessee, for lands located in Carbon County,
Utah (incorporated by reference to Exhibit 10.21 to Arch Coal Inc.s
Annual Report on Form 10-K for the year ended December 31, 2006). |
|
|
|
10.16
|
|
Federal Coal Lease executed September 1, 1996 by and between the Bureau
of Land Management, as lessor, and Canyon Fuel Company, LLC, as lessee,
covering a tract of land known as The North Lease in Carbon County,
Utah (incorporated by reference to Exhibit 10.22 to Arch Coal Inc.s
Annual Report on Form 10-K for the year ended December 31, 2006). |
|
|
|
10.17
|
|
Purchase and Sale Agreement, dated as of February 3, 2006, by and among
various entities listed on Schedule I, as the originators, and Arch
Coal, Inc. (incorporated by reference to Exhibit 10.17 to the
registrants Annual Report on Form 10-K for the year ended December 31,
2006). |
|
|
|
21.1
|
|
Subsidiaries of the registrant. |
|
|
|
31.1
|
|
Rule 13a-14(a)/15d-14(a) Certification of Paul A. Lang. |
|
|
|
31.2
|
|
Rule 13a-14(a)/15d-14(a) Certification of Robert J. Messey. |
|
|
|
32.1
|
|
Section 1350 Certification of Paul A. Lang. |
|
|
|
32.2
|
|
Section 1350 Certification of Robert J. Messey. |
exv21w1
Exhibit 21.1
Subsidiaries of the Company
The following is a complete list of the direct and indirect subsidiaries of Arch Western
Resources, LLC, a Delaware limited liability company, including their respective states of
incorporation or organization, as of March 15, 2008:
|
|
|
|
|
Arch Western Resources, LLC (Delaware)
|
|
|
99 |
% |
Arch of Wyoming, LLC (Delaware)
|
|
|
100 |
% |
Arch Western Finance LLC (Delaware)
|
|
|
100 |
% |
Arch Western Bituminous Group LLC (Delaware)
|
|
|
100 |
% |
Canyon Fuel Company, LLC (Delaware)
|
|
|
65
|
%* |
Mountain Coal Company, LLC (Delaware)
|
|
|
100 |
% |
Thunder Basin Coal Company, L.L.C. (Delaware)
|
|
|
100 |
% |
Triton Coal Company, LLC (Delaware)
|
|
|
100 |
% |
|
|
|
* |
|
The remaining 35% interest in Canyon Fuel is owned by Arch Coal, Inc. |
exv31w1
Exhibit 31.1
Certification
I, Paul A. Lang, certify that:
1. I have reviewed this annual report on Form 10-K of Arch Western Resources, LLC;
2. Based on my knowledge, this report does not contain any untrue statement of a material fact or
omit to state a material fact necessary to make the statements made, in light of the circumstances
under which such statements were made, not misleading with respect to the period covered by this
report;
3. Based on my knowledge, the financial statements, and other financial information included in
this report, fairly present in all material respects the financial condition, results of operations
and cash flows of the registrant as of, and for, the periods presented in this report;
4. The registrants other certifying officer and I are responsible for establishing and maintaining
disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and
internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and
15d-15(f)) for the registrant and have:
|
(a) |
|
Designed such disclosure controls and procedures, or caused such disclosure
controls and procedures to be designed under our supervision, to ensure that material
information relating to the registrant, including its consolidated subsidiaries, is
made known to us by others within those entities, particularly during the period in
which this report is being prepared; |
|
|
(b) |
|
Designed such internal control over financial reporting, or caused such
internal control over financial reporting to be designed under our supervision, to
provide reasonable assurance regarding the reliability of financial reporting and the
preparation of financial statements for external purposes in accordance with generally
accepted accounting principles; |
|
|
(c) |
|
Evaluated the effectiveness of the registrants disclosure controls and
procedures and presented in this report our conclusions about the effectiveness of the
disclosure controls and procedures, as of the end of the period covered by this report
based on such evaluation; and |
|
|
(d) |
|
Disclosed in this report any change in the registrants internal control over
financial reporting that occurred during the registrants most recent fiscal quarter
(the registrants fourth fiscal quarter in the case of an annual report) that has
materially affected, or is reasonably likely to materially affect, the registrants
internal control over financial reporting; and |
5. The registrants other certifying officer and I have disclosed, based on our most recent
evaluation of internal control over financial reporting, to the registrants auditors and the audit
committee of the registrants board of directors (or persons performing the equivalent functions):
|
(a) |
|
All significant deficiencies and material weaknesses in the design or operation
of internal control over financial reporting which are reasonably likely to adversely
affect the registrants ability to record, process, summarize and report financial
information; and |
|
|
(b) |
|
Any fraud, whether or not material, that involves management or other employees
who have a significant role in the registrants internal control over financial
reporting. |
Paul A. Lang
President
Date: March 28, 2008
exv31w2
Exhibit 31.2
Certification
I, Robert J. Messey, certify that:
1. I have reviewed this annual report on Form 10-K of Arch Western Resources, LLC;
2. Based on my knowledge, this report does not contain any untrue statement of a material fact or
omit to state a material fact necessary to make the statements made, in light of the circumstances
under which such statements were made, not misleading with respect to the period covered by this
report;
3. Based on my knowledge, the financial statements, and other financial information included in
this report, fairly present in all material respects the financial condition, results of operations
and cash flows of the registrant as of, and for, the periods presented in this report;
4. The registrants other certifying officer and I are responsible for establishing and maintaining
disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and
internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and
15d-15(f)) for the registrant and have:
|
(a) |
|
Designed such disclosure controls and procedures, or caused such disclosure
controls and procedures to be designed under our supervision, to ensure that material
information relating to the registrant, including its consolidated subsidiaries, is
made known to us by others within those entities, particularly during the period in
which this report is being prepared; |
|
|
(b) |
|
Designed such internal control over financial reporting, or caused such
internal control over financial reporting to be designed under our supervision, to
provide reasonable assurance regarding the reliability of financial reporting and the
preparation of financial statements for external purposes in accordance with generally
accepted accounting principles; |
|
|
(c) |
|
Evaluated the effectiveness of the registrants disclosure controls and
procedures and presented in this report our conclusions about the effectiveness of the
disclosure controls and procedures, as of the end of the period covered by this report
based on such evaluation; and |
|
|
(d) |
|
Disclosed in this report any change in the registrants internal control over
financial reporting that occurred during the registrants most recent fiscal quarter
(the registrants fourth fiscal quarter in the case of an annual report) that has
materially affected, or is reasonably likely to materially affect, the registrants
internal control over financial reporting; and |
5. The registrants other certifying officer and I have disclosed, based on our most recent
evaluation of internal control over financial reporting, to the registrants auditors and the audit
committee of the registrants board of directors (or persons performing the equivalent functions):
|
(a) |
|
All significant deficiencies and material weaknesses in the design or operation
of internal control over financial reporting which are reasonably likely to adversely
affect the registrants ability to record, process, summarize and report financial
information; and |
|
|
(b) |
|
Any fraud, whether or not material, that involves management or other employees
who have a significant role in the registrants internal control over financial
reporting. |
Robert J. Messey
Vice President
Date: March 28, 2008
exv32w1
Exhibit 32.1
Certification of Periodic Financial Reports
I, Paul A. Lang, President of Arch Western Resources, LLC, certify, pursuant to 18 U.S.C. Section
1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that:
(1) the Annual Report on Form 10-K for the year ended December 31, 2007 (the Periodic Report)
which this statement accompanies fully complies with the requirements of Section 13(a) or 15(d) of
the Securities Exchange Act of 1934 (15 U.S.C. 78m or 78o(d)); and
(2) information contained in the Periodic Report fairly presents, in all material respects, the
financial condition and results of operations of Arch Western Resources, LLC.
Paul A. Lang
President
Date: March 28, 2008
exv32w2
Exhibit 32.2
Certification of Periodic Financial Reports
I, Robert J. Messey, Vice President of Arch Western Resources, LLC, certify, pursuant to 18 U.S.C.
Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that:
(1) the Annual Report on Form 10-K for the year ended December 31, 2006 (the Periodic Report)
which this statement accompanies fully complies with the requirements of Section 13(a) or 15(d) of
the Securities Exchange Act of 1934 (15 U.S.C. 78m or 78o(d)); and
(2) information contained in the Periodic Report fairly presents, in all material respects, the
financial condition and results of operations of Arch Western Resources, LLC.
Robert J. Messey
Vice President
Date: March 28, 2008