e10vk
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, DC 20549
FORM 10-K
Annual Report
Pursuant to Section 13 or 15(d)
of the Securities Exchange Act of 1934
For the fiscal year ended December 31, 2008
Commission file number: 333-107569-03
Arch Western Resources, LLC
(Exact name of registrant as specified in its charter)
|
|
|
Delaware
|
|
43-1811130 |
(State or other jurisdiction
|
|
(I.R.S. Employer |
of incorporation or organization)
|
|
Identification Number) |
|
|
|
One CityPlace Drive, Ste. 300, St. Louis, Missouri
|
|
63141 |
(Address of principal executive offices)
|
|
(Zip code) |
Registrants telephone number, including area code: (314) 994-2700
Securities registered pursuant to Section 12(b) of the Act: None
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities
Act. Yes o No þ
Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or Section 15(d) of
the Act. Yes o No þ
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d)
of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant
was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained
herein, and will not be contained, to the best of registrants knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of large accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o | Accelerated filer o | Non-accelerated filer þ (Do not check if a smaller reporting company) | Smaller reporting company o |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes o No þ
At March 25, 2009, the registrants common equity consisted solely of undenominated membership
interests, 99.5% of which were held by Arch Western Acquisition Corporation and 0.5% of which were
held by a subsidiary of BP p.l.c.
CAUTIONARY STATEMENTS REGARDING FORWARD-LOOKING INFORMATION
This document contains forward-looking statements that is, statements related to future,
not past, events. In this context, forward-looking statements often address our expected future
business and financial performance, and often contain words such as anticipates, believes,
could, estimates, expects, intends, may, plans, predicts, projects, seeks,
should, will or other comparable words and phrases. Forward-looking statements by their nature
address matters that are, to different degrees, uncertain. We believe that the factors that could
cause our actual results to differ materially include the factors that we describe under the
heading Risk Factors beginning on page 23. Those risks and uncertainties include but are not
limited to the following:
|
|
|
market demand for coal and electricity; |
|
|
|
|
geologic conditions, weather and other inherent risks of coal mining that are beyond our
control; |
|
|
|
|
competition within our industry and with producers of competing energy sources; |
|
|
|
|
excess production and production capacity; |
|
|
|
|
our ability to acquire or develop coal reserves in an economically feasible manner; |
|
|
|
|
inaccuracies in our estimates of our coal reserves; |
|
|
|
|
availability and price of mining and other industrial supplies; |
|
|
|
|
availability of skilled employees and other workforce factors; |
|
|
|
|
our ability to collect payments from our customers; |
|
|
|
|
defects in title or the loss of a leasehold interest; |
|
|
|
|
railroad, truck and other transportation performance and costs; |
|
|
|
|
our ability to successfully integrate the operations that we acquire; |
|
|
|
|
our ability to secure new coal supply arrangements or to renew existing coal supply
arrangements; |
|
|
|
|
our relationships with, and other conditions affecting, our customers; |
|
|
|
|
our ability to service our outstanding indebtedness; |
|
|
|
|
our ability to comply with the restrictions imposed by our financing arrangements; |
|
|
|
|
the availability and cost of surety bonds; |
|
|
|
|
terrorist attacks, military action or war; |
|
|
|
|
environmental laws, including those directly affecting our coal mining operations and
those affecting our customers coal usage; |
|
|
|
|
our ability to obtain and renew mining permits; |
|
|
|
|
future legislation and changes in regulations, governmental policies and taxes,
including those aimed at reducing emissions of elements such as mercury, sulfur dioxides,
nitrogen oxides, particulate matter or greenhouse gases; |
|
|
|
|
the accuracy of our estimates of reclamation and other mine closure obligations; and |
|
|
|
|
the existence of hazardous substances or other environmental contamination on property
owned or used by us. |
These factors should not be construed as exhaustive and should be read in conjunction with the
other cautionary statements included in this document. These risks and uncertainties, as well as
other risks of which we are not aware or which we currently do not believe to be material, may
cause our actual future results to be materially different than those expressed in our
forward-looking statements. We do not undertake to update our forward-looking statements, whether
as a result of new information, future events or otherwise, except as may be required by law.
ii
GLOSSARY OF SELECTED MINING TERMS
Certain terms that we use in this document are specific to the coal mining industry and may be
technical in nature. The following is a list of selected mining terms and the definitions we
attribute to them.
|
|
|
Assigned reserves
|
|
Recoverable reserves designated for mining by a specific operation. |
|
|
|
Btu
|
|
A measure of the energy required to raise the temperature of one
pound of water one degree of Fahrenheit. |
|
|
|
Compliance coal
|
|
Coal which, when burned, emits 1.2 pounds or less of sulfur
dioxide per million Btus, requiring no blending or other sulfur
dioxide reduction technologies in order to comply with the
requirements of the Clean Air Act. |
|
|
|
Continuous miner
|
|
A machine used in underground mining to cut coal from the seam and
load it onto conveyors or into shuttle cars in a continuous
operation. |
|
|
|
Dragline
|
|
A large machine used in surface mining to remove the overburden,
or layers of earth and rock, covering a coal seam. The dragline
has a large bucket, suspended by cables from the end of a long
boom, which is able to scoop up large amounts of overburden as it
is dragged across the excavation area and redeposit the overburden
in another area. |
|
|
|
Longwall mining
|
|
One of two major underground coal mining methods, generally
employing two rotating drums pulled mechanically back and forth
across a long face of coal. |
|
|
|
Low-sulfur coal
|
|
Coal which, when burned, emits 1.6 pounds or less of sulfur
dioxide per million Btus. |
|
|
|
Preparation plant
|
|
A facility used for crushing, sizing and washing coal to remove
impurities and to prepare it for use by a particular customer. |
|
|
|
Probable reserves
|
|
Reserves for which quantity and grade and/or quality are computed
from information similar to that used for proven reserves, but the
sites for inspection, sampling and measurement are farther apart
or are otherwise less adequately spaced. |
|
|
|
Proven reserves
|
|
Reserves for which (a) quantity is computed from dimensions
revealed in outcrops, trenches, workings or drill holes; grade
and/or quality are computed from the results of detailed sampling
and (b) the sites for inspection, sampling and measurement are
spaced so closely and the geologic character is so well defined
that size, shape, depth and mineral content of reserves are well
established. |
|
|
|
Reclamation
|
|
The restoration of land and environmental values to a mining site
after the coal is extracted. The process commonly includes
recontouring or shaping the land to its approximate original
appearance, restoring topsoil and planting native grass and ground
covers. |
|
|
|
Recoverable reserves
|
|
The amount of proven and probable reserves that can actually be
recovered from the reserve base taking into account all mining and
preparation losses involved in producing a saleable product using
existing methods and under current law. |
|
|
|
Reserves
|
|
That part of a mineral deposit which could be economically and
legally extracted or produced at the time of the reserve
determination. |
|
|
|
Unassigned reserves
|
|
Recoverable reserves that have not yet been designated for mining
by a specific operation. |
iii
PART I
Item 1. Business.
INTRODUCTION
We are a subsidiary of Arch Coal, Inc., one of the largest coal producers in the United
States. For the year ended December 31, 2008, we sold approximately 120.5 million tons of coal,
fueling approximately 5% of all electricity generated in the United States. We sell substantially
all of our coal to power plants, steel mills and industrial facilities. At December 31, 2008, we
operated seven active mines located in two of the three major low-sulfur coal-producing regions of
the United States.
Significant federal and state environmental regulations affect the demand for coal. Existing
environmental regulations limiting the emission of certain impurities caused by coal combustion and
new regulations, including those aimed at curbing the emission of certain greenhouse gases, have
had and are likely to continue to have a considerable impact on our business. For example, certain
federal and state environmental regulations currently limit the amount of sulfur dioxide that may
be emitted as a result of combustion. As a result, we focus on mining, processing and marketing
coal with low sulfur content.
Despite these and other regulations, we expect worldwide coal demand to increase over time,
particularly in developing countries such as China and India where electricity demand is increasing
much faster than in developed parts of the world. Although the global economic recession has had a
significant impact in certain regions of the world, we expect worldwide energy demand to increase
over the next 20 years. As a result of its availability, stability and affordability, we expect
coal to satisfy a large portion of that demand.
Domestically, we anticipate that production in certain regions, particularly the Central
Appalachian region, will decrease over time as reserves are depleted and permitting becomes more
challenging. Although we expect coal exports to decline in 2009, we expect coal exports to
increase gradually over the intermediate and longer term, as international consumers look for more
stable sources of coal supplies. We also expect domestic coal consumption to increase over the
intermediate and longer term. We believe that these trends collectively will exert upward pressure
on coal pricing.
OUR HISTORY
We were formed as a joint venture on June 1, 1998 when Arch Coal acquired certain coal assets
of Atlantic Richfield Company and combined those operations with Arch Coals existing western
operations and Atlantic Richfields remaining Wyoming operations.
On July 31, 2004, Arch Coal purchased the 35% interest in Canyon Fuel Company, LLC not owned
by us. Through July 31, 2004, our interest in Canyon Fuel was accounted for on the equity method
as a result of certain super-majority voting rights in the Canyon Fuel joint venture agreement.
Upon Arch Coals acquisition of the 35% interest, Canyon Fuels joint venture agreement was amended
to eliminate the super-majority voting rights. As a result, for periods subsequent to July 31,
2004, we consolidated 100% of the results of Canyon Fuel in our financial statements and recorded a
minority interest for Arch Coals 35% interest in Canyon Fuel.
On August 20, 2004, Arch Coal acquired Vulcan Coal Holdings, L.L.C., which owned all of the
common equity of Triton Coal Company, LLC, and all of the preferred units of Triton for a purchase
price of $382.1 million, including transaction costs and working capital adjustments. Following
the acquisition, Arch Coal contributed the assets and liabilities of Tritons North Rochelle mine
(excluding coal reserves) to us. Following that contribution, we integrated the operations of the
North Rochelle mine with our existing Black Thunder mine in the Powder River Basin.
On December 30, 2005, we sold to Peabody Energy Corp. a rail spur, rail loadout and idle
office complex located in the Powder River Basin for a purchase price of $79.6 million. In
addition, Arch Coal completed a reserve swap with Peabody pursuant to which Arch Coal exchanged 60
million tons of coal reserves near the former North Rochelle mine for a similar block of 60 million
tons of coal reserves more strategically positioned relative to our Black Thunder mining complex.
Subsequent to the reserve swap, Arch Coal subleased the coal reserves it received from Peabody to
us.
On March 8, 2009, Arch Coal entered into an agreement to purchase the Jacobs Ranch mining
complex in the Powder River Basin from Rio Tinto Energy America for a purchase price of $761
million. At December 31, 2008, we estimate that Jacobs Ranch controlled approximately 381 million
tons of coal reserves adjacent to our
1
Black Thunder mining complex. Arch Coal has announced that
it intends to integrate the Jacobs Ranch and Black Thunder mining complexes upon completion of the transaction. The transaction is subject
to certain governmental and regulatory conditions and approvals, including under competition laws
and regulations, and other customary conditions. Neither we nor Arch Coal can provide any
assurance that the transaction will be completed.
COAL CHARACTERISTICS
In general, end users characterize coal of all geological compositions as steam coal or
metallurgical coal. Heat value, sulfur and ash and moisture content, and volatility in the case of
metallurgical coal, are the most important variables in the marketing and transportation of coal.
These characteristics help producers determine the best end use of a particular type of coal. The
following is a description of these general coal characteristics:
Heat Value
In general, the carbon content of coal supplies most of its heating value, but other factors
also influence the amount of energy it contains per unit of weight. The heat value of coal is
commonly measured in Btus. Coal is generally classified into four categories, ranging from lignite
through subbituminous and bituminous to anthracite, reflecting the progressive response of
individual deposits of coal to increasing heat and pressure. Anthracite is coal with the highest
carbon content and, therefore, the highest heat value nearing 15,000 Btus per pound. Bituminous
coal, used primarily to generate electricity and to make coke for the steel industry, has a heat
value ranging between 10,500 and 15,500 Btus per pound. Subbituminous coal ranges from 8,300 to
13,000 Btus per pound and is generally used for electric power generation. Lignite coal is a
geologically young coal which has the lowest carbon content and a heat value ranging between 4,000
and 8,300 Btus per pound.
Sulfur Content
Federal and state environmental regulations, including regulations that limit the amount of
sulfur dioxide that may be emitted as a result of combustion, have affected and may continue to
affect the demand for certain types of coal. The sulfur content of coal can vary from seam to seam
and within a single seam. The chemical composition and concentration of sulfur in coal affects the
amount of sulfur dioxide produced in combustion. Coal-fueled power plants can comply with sulfur
dioxide emission regulations by burning coal with low sulfur content, blending coals with various
sulfur contents, purchasing emission allowances on the open market and/or using sulfur-reduction
technology.
All of our identified coal reserves have been subject to preliminary coal seam analysis to
test sulfur content. Of these reserves, approximately 93.5% consist of compliance coal, while an
additional 4.6% could be sold as low-sulfur coal. Higher sulfur noncompliance coal can be burned
in plants equipped with sulfur-reduction technology, such as scrubbers, and in facilities that
blend compliance and noncompliance coal. We expect that all new coal-fueled power plants built in
the United States will use some type of sulfur-reduction technology and, as such, the premiums
offered for lower sulfur coal may decrease in the future.
Ash
Ash is the inorganic residue remaining after the combustion of coal. As with sulfur, ash
content varies from seam to seam. Ash content is an important characteristic of coal because it
impacts boiler performance and electric generating plants must handle and dispose of ash following
combustion. The composition of the ash, including the proportion of sodium oxide, and fusion
temperature are important characteristics of coal and help determine the suitability of the coal to
end users. The absence of ash is also important to the process by which metallurgical coal is
transformed into coke for use in steel production.
Moisture
Moisture content of coal varies by the type of coal, the region where it is mined and the
location of the coal within a seam. In general, high moisture content decreases the heat value and
increases the weight of the coal, thereby making it more expensive to transport. Moisture content
in coal, on an as-sold basis, can range from approximately 2% to over 30% of the coals weight.
Other
Users of metallurgical coal measure certain other characteristics, including fluidity,
swelling capacity and volatility to assess the strength of coke produced from a given coal or the
amount of coke that certain types of
2
coal will yield. These characteristics may be important
elements in determining the value of metallurgical coal sold in the marketplace.
THE COAL INDUSTRY
Global Coal Supply and Demand
Because of its availability, stability and affordability, coal is a major contributor to the
global energy supply, providing approximately 41% of the worlds electricity in 2006, according to
the most recently available data from the International Energy Agency, which we refer to as the
IEA. Coal is also used in producing approximately 64% of the worlds steel supply. Coal reserves
can be found in almost every country in the world, and recoverable coal can be found in
approximately 70 countries.
Coal is traded worldwide and can be transported to demand centers by ship and by rail.
Worldwide coal production approximated 7.2 billion tons in 2007 and 6.8 billion tons in 2006,
according to the IEA. China produces more coal than any other country in the world. Historically,
Australia has been the worlds largest coal exporter, exporting more than 200 million tons in each
of the last three years, according to the World Coal Institute, which we refer to as the WCI.
China, Indonesia and South Africa have also historically been significant exporters, however,
growing energy demand in these areas has resulted in declining coal exports as many of these
countries move toward greater self-sufficiency.
International demand for coal continues to be driven by rapid growth in electrical power
generation capacity in Asia, particularly in China and India. China and India represented
approximately 44% of total world coal consumption in 2005 and are expected to account for
approximately 57% by 2030, according to the Energy Information Administration, which we refer to as
the EIA. The increase in international demand has led to increased demand for coal exports from
the United States. During 2008, coal exports for both steam and metallurgical coal increased
significantly as demand for U.S. coal in the Atlantic Basin increased. This increase was a
continuation of a trend that began in 2007 as demand for coal for both power generation and steel
production exceeded global coal supplies. A weak U.S. dollar relative to foreign currencies, high
freight rates and supply problems in Australia, South Africa and Indonesia, when combined, improved
the competitiveness of U.S. coal in several international markets. During the second half of 2008,
as the United States and most international economies deteriorated, demand for steam and
metallurgical coal declined. We believe these economic challenges will continue to affect
international demand in 2009 and, as a result, we expect U.S. coal exports to decline from record
2008 levels. Once global economic conditions improve, we expect U.S. exports to rebound.
U.S. Coal Consumption
In the United States, coal is used primarily by power plants to generate electricity, by steel
companies to produce coke for use in blast furnaces and by a variety of industrial users to heat
and power foundries, cement plants, paper mills, chemical plants and other manufacturing and
processing facilities. Coal consumption in the United States increased from 398.1 million tons in
1960 to approximately 1.1 billion tons in 2008, based on preliminary information provided by the
EIA. According to the EIA, approximately 98% of coal consumed in the United States in 2008 was
from domestic production sources. The following chart shows historical and projected demand trends
for U.S. coal by consuming sector for the periods indicated, according to the EIA:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Actual |
|
|
Forecast |
|
|
Annual Growth |
|
Sector |
|
2001 |
|
|
2007 |
|
|
2010 |
|
|
2020 |
|
|
2030 |
|
|
2001-2010 |
|
|
2010-2020 |
|
|
2020-2030 |
|
|
|
(tons, in millions) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Electric power |
|
|
964 |
|
|
|
1,046 |
|
|
|
1,056 |
|
|
|
1,110 |
|
|
|
1,210 |
|
|
|
0.9 |
% |
|
|
0.5 |
% |
|
|
0.9 |
% |
Other industrial |
|
|
65 |
|
|
|
56 |
|
|
|
60 |
|
|
|
56 |
|
|
|
57 |
|
|
|
(0.8 |
%) |
|
|
(0.7 |
%) |
|
|
0.2 |
% |
Coke plants |
|
|
26 |
|
|
|
23 |
|
|
|
21 |
|
|
|
19 |
|
|
|
18 |
|
|
|
(2.1 |
%) |
|
|
(1.0 |
%) |
|
|
(0.5 |
%) |
Residential/commercial |
|
|
4 |
|
|
|
3 |
|
|
|
3 |
|
|
|
3 |
|
|
|
3 |
|
|
|
0.0 |
% |
|
|
0.0 |
% |
|
|
0.0 |
% |
Coal-to-liquids |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
30 |
|
|
|
70 |
|
|
|
n/a |
|
|
|
n/a |
|
|
|
8.8 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total U.S. coal consumption |
|
|
1,060 |
|
|
|
1,129 |
|
|
|
1,140 |
|
|
|
1,218 |
|
|
|
1,358 |
|
|
|
0.7 |
% |
|
|
0.7 |
% |
|
|
1.1 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Source: |
|
EIA Annual Energy Outlook 2009 |
Throughout the United States, coal has long been favored as a fuel to produce electricity
because of its cost advantage and its availability. Since 1970, the use of coal to generate
electricity in the United States has nearly tripled in response to growing electricity demand.
According to the EIA, coal accounted for approximately 48%
3
of U.S. electricity generation in 2008
and is projected to grow by more than 20%, reaching 1.4 billion tons in 2030.
Coal is generally the lowest cost fossil-fuel used for baseload electric power generation and,
historically, has been considerably less expensive than natural gas or oil. We estimate that the
cost of generating electricity from
coal is less than one-third of the cost of generating electricity from other fossil fuels.
According to the EIA, the average delivered cost of coal to electric power generators during the
first ten months of 2008 was $2.05/mm Btus, which was $14.88/mm Btus less expensive than petroleum
liquids and $7.53/mm Btus less expensive than natural gas. Coal is also competitive with nuclear
power generation, especially on a total cost per megawatt-hour basis. The production of
electricity from existing hydroelectric facilities is inexpensive, but new sources are scarce and
its application is limited by geography and susceptibility to seasonal and climatic conditions. In
2008, non-hydropower renewable power generation, such as wind power, accounted for only 3% of all
electricity generated in the United States and is currently not economically competitive with
existing technologies. The following chart sets forth the breakdown
of U.S. electricity generation
by energy source for 2007, according to the EIA:
|
|
|
Source: |
|
EIA Electric Power Annual (Jan. 21, 2009). |
Coal consumption patterns are also influenced by the demand for electricity, governmental
regulations affecting power generation, technological developments and the location, availability
and cost of other energy sources such as nuclear and hydroelectric power. The EIA projects that
power plants will increase their demand for coal as demand for electricity increases. The EIA
estimates that electricity demand will increase by almost 24% by 2030, despite projected efforts
throughout the United States for industrial, residential and other consumers to become more energy
efficient. Coal consumption has generally grown at the pace of electricity growth because
coal-fueled electricity generation is used in most cases to meet baseload requirements, which are
the minimum amounts of electric power delivered or required over a given period of time at a steady
rate. Based on estimates compiled by the EIA, U.S. coal consumption for electric generation is
expected to grow approximately 1.5% per year until 2030. These amounts assume no future federal or
state carbon emissions legislation is enacted and do not take into account recent market
conditions.
Based on EIA projections, current capacity for electric generation may not be enough to
support projected electricity demand. The EIA has projected that approximately 223 gigawatts of
new electricity capacity will be needed between 2008 and 2030, with approximately 19% of the new
capacity estimated to come from coal-fired generation. Planned new domestic coal-fueled
electricity generation capacity announcements approximated 38 gigawatts at December 31, 2008,
equating to more than 120 million tons of additional annual coal demand, based on information
obtained from the National Energy Technology Laboratory and our internal estimates. We estimate
that, at December 31, 2008, approximately 21 gigawatts of generating capacity was under
construction or in advanced stages of development in the United States. Because the EIA
projections are based on factors and assumptions contained in its forecasts, actual amounts of new
capacity may differ significantly from those estimates and if they differ negatively, the amount of
new electricity capacity needed may not grow as the EIA projects.
4
The proposed plants or expansions are utilizing the full spectrum of technologies from
pulverized coal and circulating fluidized bed, which permit coal to be more easily burned, and
integrated coal gasification cycle units, which permit coal to be turned into a gasified product
for the easier capture of carbon in the future. Many projects that are moving forward are being
developed by municipal and regulated utilities due to their ability to recover costs and prior
experience with coal.
The other major market for coal is the steel industry. Coal is essential for iron and steel
production. According to the WCI, approximately 64% of all steel is produced from iron made in
blast furnaces that use coal. The steel industry uses metallurgical coal, which is distinguishable
from other types of coal because of its high carbon content, low expansion pressure, low sulfur
content and various other chemical attributes. As such, the price offered by steel makers for
metallurgical coal is generally higher than the price offered by power plants and industrial users
for steam coal. Rapid economic expansion in China, India and other parts of Southeast Asia has
significantly increased the demand for steel in recent years.
Prices for oil and natural gas in the United States reached record levels during 2008 because
of increasing demand and tensions regarding international supply. Historically high oil and gas
prices and global energy security concerns have increased government and private sector interest in
converting coal into liquid fuel, a process known as liquefaction. Liquid fuel produced from coal
can be refined further to produce transportation fuels, such as low-sulfur diesel fuel, gasoline
and other oil products, such as plastics and solvents. Several coal-to-liquids projects are
proposed. We also expect advances in technologies designed to convert coal into electricity
through coal gasification processes and to capture and sequester carbon dioxide emissions from
electricity generation and other sources. These technologies have garnered greater attention
in recent years due to developing concerns about the impact of carbon dioxide on the global climate
and energy security. We believe the advancement of coal-conversion and other technologies
represents a positive development for the long-term demand for coal.
U.S. Coal Production
The United States is the second largest coal producer in the world, exceeded only by China.
Coal in the United States represents approximately 94% of the domestic fossil energy reserves with
over 200 billion tons of recoverable coal, according to the U.S. Geological Survey. The U.S.
Department of Energy estimates that current domestic recoverable coal reserves could supply enough
electricity to satisfy domestic demand for nearly 200 years. Annual coal production in the United
States has increased from 434 million tons in 1960 to approximately 1.2 billion tons in 2008 based
on information provided by EIA.
Coal is mined from coal fields through the United States, with the major production centers
located in the western U.S., the Appalachian region and the Illinois Basin. The quality of coal
varies by region. Heat value, sulfur content and suitability for production of metallurgical coke
are important quality characteristics and are used to determine the best end use for the particular
coal types.
The western region includes, among other areas, the Powder River Basin and the Western
Bituminous region. According to the EIA, coal produced in the western United States increased from
408.3 million tons in 1994 to 635.9 million tons in 2008 as competitive mining costs and
regulations limiting sulfur dioxide emissions have increased demand for low-sulfur coal over this
period. The Powder River Basin is located in northeastern Wyoming and southeastern Montana. Coal
from this region is sub-bituminous coal with low sulfur content ranging from 0.2% to 0.9% and
heating values ranging from 8,000 to 9,500 Btu. The price of Powder River Basin coal is generally
less than that of coal produced in other regions because Powder River Basin coal exists in greater
abundance, is easier to mine and thus has a lower cost of production. In addition, Powder River
Basin coal is generally lower in heat value, which requires some electric power generation
facilities to blend it with higher Btu coal or retrofit some existing coal plants to accommodate
lower Btu coal. The Western Bituminous region includes western Colorado, eastern Utah and southern
Wyoming. Coal from this region typically has low sulfur content ranging from 0.4% to 0.8% and
heating values ranging from 10,000 to 12,200 Btu.
The Appalachian region is divided into the north, central and southern Appalachian regions.
According to the EIA, coal produced in the Appalachian region decreased from 445.4 million tons in
1994 to 389.6 million tons in 2008, primarily as a result of the depletion of economically
attractive reserves, permitting issues and increasing costs of production. Central Appalachia
includes eastern Kentucky, Tennessee, Virginia and southern West Virginia. Coal mined from this
region generally has a high heat value ranging from 11,400 to 13,200 Btu and a low sulfur content
ranging from 0.2% to 2.0%. Northern Appalachia includes Maryland, Ohio,
5
Pennsylvania and northern
West Virginia. Coal from this region generally has a high heat value ranging from 10,300 to 13,500
Btu and a high sulfur content ranging from 0.8% to 4.0%.
The Illinois basin includes Illinois, Indiana and western Kentucky and is the major coal
production center in the interior region of the United States. According to the EIA, coal produced
in the interior region decreased from 179.9 million tons in 1994 to 97.5 million tons in 2008.
Coal from the Illinois basin generally has a heat value ranging from 10,100 to 12,600 Btu and has a
high sulfur content ranging from 1.0% to 4.3%. Despite its high sulfur content, coal from the
Illinois basin can generally be used by some electric power generation facilities that have
installed pollution control devices, such as scrubbers, to reduce emissions. We anticipate that
Illinois basin coal will play an increasingly vital role in the U.S. energy markets in future
periods. Other coal-producing states in the interior region include Arkansas, Kansas, Louisiana,
Mississippi, Missouri, North Dakota, Oklahoma and Texas.
U.S. Coal Exports and Imports
Coal exports increased from 71.4 million tons in 1994 to 82.6 million tons in 2008. As
discussed above, as global coal consumption has increased in recent years, countries such as China,
Indonesia, South Africa and Russia have decided to retain a greater percentage of their coal
production for domestic consumption. We expect this development to continue over the long-term.
However, we anticipate U.S. coal exports to decline in 2009 from 2008 levels because of the
near-term global economic recession, record low freight rates and a stronger U.S. dollar relative
to foreign currencies. We believe that the United States will continue to be a swing supplier of
coal to the global marketplace in the near term.
Historically, coal imported from abroad has represented a relatively small share of total U.S.
coal consumption. According to the EIA, coal imports increased from 8.9 million tons in 1994 to
approximately 34.0 million tons in 2008. Coal is imported into the United States primarily from
Colombia, Indonesia and Venezuela. Imported coal generally serves coastal states along the Gulf of
Mexico, such as Alabama and Florida, and states along the eastern seaboard. We do not expect coal
imports into the United States to grow significantly due to increasing demand in Europe.
COAL MINING METHODS
The geological characteristics of our coal reserves largely determine the coal mining method
we employ. We use two primary methods of mining coal: surface mining and underground mining.
Surface Mining
We use surface mining when coal is found close to the surface. We have included the identity
and location of our surface mining operations in the table on page 9. In 2008, approximately 84%
of the coal that we produced came from surface mining operations.
Surface mining involves removing the topsoil and drilling or blasting the overburden (earth
and rock covering the coal) with explosives. We then remove the overburden with heavy earth-moving
equipment, such as draglines, power shovels, excavators and loaders. Once exposed, we drill,
fracture and systematically remove the coal using haul trucks or conveyors to transport the coal to
a preparation plant or to a loadout facility. We reclaim disturbed areas as part of our normal
mining activities. After final coal removal, we use draglines, power shovels, excavators or
loaders to backfill the remaining pits with the overburden removed at the beginning of the process.
Once we have replaced the overburden and topsoil, we reestablish vegetation and plant life into
the natural habitat and make other improvements that have local community and environmental
benefits.
The following diagram illustrates a typical dragline surface mining operation:
6
Underground Mining
We use underground mining methods when coal is located deep beneath the surface. We have
included the identity and location of our underground mining operations in the table on page 9. In
2008, approximately 16% of the coal that we produced came from underground mining operations.
Our underground mines are typically operated using longwall mining techniques. Longwall
mining involves using mechanical shearers to extract coal from long rectangular blocks of medium to
thick seams. Ultimate seam recovery using longwall mining techniques can exceed 75%. In longwall
mining, we use continuous miners to develop access to these long rectangular coal blocks.
Hydraulically powered supports temporarily hold up the roof of the mine while a rotating drum
mechanically advances across the face of the coal seam, cutting the coal from the face. Chain
conveyors then move the loosened coal to an underground mine conveyor system for delivery to the
surface. Once coal is extracted from an area, the roof is allowed to collapse in a controlled
fashion.
The following diagram illustrates a typical underground mining operation using longwall mining
techniques:
7
Coal Preparation and Blending
We generally crush the coal mined from our Powder River Basin mining complexes and ship it
directly from our mines to the customer. Typically, no additional preparation is required for a
saleable product. Coal extracted from some of our underground mining operations contains
impurities, such as rock, shale and clay, and occurs in a wide range of particle sizes. Coal
preparation plants allow us to treat the coal we extract from those mines to ensure a consistent
quality and to enhance its suitability for particular end-users.
The treatments employed at preparation plants depend on the size of the raw coal. For course
material, the separation process relies on the difference in the density between coal and waste
rock where, for the very fine fractions, the separation process relies on the difference in surface
chemical properties between coal and the waste minerals. To remove impurities, we crush raw coal
and classify it into various sizes. For the largest size fractions, we use dense media vessel
separation techniques in which we float coal in a tank containing a liquid of a pre-determined
specific gravity. Since coal is lighter than its impurities, it floats, and we can separate it
from
rock and shale. We treat intermediate sized particles with dense medium cyclones, in which a
liquid is spun at high speeds to separate coal from rock. Fine coal is treated in spirals, in
which the differences in density between coal and rock allow them, when suspended in water, to be
separated. To minimize the moisture content in coal, we process most coal sizes through
centrifuges. A centrifuge spins coal very quickly, causing water accompanying the coal to
separate.
For more information about the preparation plants used at our mining complexes, you should see
the section entitled Our Mining Operations below.
OUR MINING OPERATIONS
General
At December 31, 2008, we operated seven active mines at seven mining complexes located in the
United States. We have two reportable business segments, which are based on the low-sulfur coal
producing regions in the United States in which we operate the Powder River Basin and the
Western Bituminous region. These geographically distinct areas are characterized by geology, coal
transportation routes to consumers, regulatory environments and coal quality. These regional
similarities have caused market and contract pricing environments to develop by coal region and
form the basis for the segmentation of our operations. We incorporate by reference the information
about the operating results of each of our segments for the years ended December 31, 2008, 2007 and
2006 contained in Note 18 Segment Information to our consolidated financial statements beginning
on page F-1.
Our operations in the Powder River Basin are located in Wyoming and include two surface mining
complexes (Black Thunder and Coal Creek). Our operations in the Western Bituminous region are
located in southern Wyoming, Colorado and Utah and include four underground mining complexes
(Dugout Canyon, Skyline, Sufco and West Elk) and one surface mining complex (Arch of Wyoming) that
includes one active surface mine and four inactive mines.
Coal is transported from our mining complexes to customers by means of railroads and trucks.
We currently own or lease under long-term arrangements a substantial portion of the equipment
utilized in our mining operations. We employ sophisticated preventative maintenance and rebuild
programs and upgrade our equipment to ensure that it is productive, well-maintained and
cost-competitive. Our maintenance programs also employ procedures designed to enhance the
efficiencies of our operations.
8
The following map shows the locations of our mining operations:
The following table provides a summary of information regarding our active mining complexes at
December 31, 2008, the total sales associated with these complexes for the years ended December 31,
2006, 2007 and 2008 and the total reserves associated with these complexes at December 31, 2008.
The amount disclosed below for the total cost of property, plant and equipment of each mining
complex does not include the costs of the coal reserves that we have assigned to an individual
complex. The information included below the following table describes in more detail our mining
operations, the coal mining methods used, certain characteristics of our coal and the method by
which we transport coal from our mining operations to our customers or other third parties.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Cost |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
of Property, |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Plant and |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Equipment |
|
|
|
|
|
|
|
|
|
|
Mining |
|
|
|
|
|
|
Tons Sold |
|
|
at December |
|
|
|
|
Mining Complex |
|
Mines |
|
|
Equipment |
|
|
Railroad |
|
|
2006 |
|
|
2007 |
|
|
2008 |
|
|
31, 2008 |
|
|
Assigned Reserves |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Million tons) |
|
|
($in millions) |
|
|
(Million tons) |
Powder River Basin: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Black Thunder |
|
|
S |
|
|
|
D, S |
|
|
UP/BN |
|
|
92.5 |
|
|
|
86.2 |
|
|
|
88.5 |
|
|
$ |
751.2 |
|
|
|
1,250.7 |
|
Coal Creek (1) |
|
|
S |
|
|
|
D, S |
|
|
UP/BN |
|
|
3.1 |
|
|
|
10.2 |
|
|
|
11.5 |
|
|
|
148.2 |
|
|
|
206.1 |
|
Western Bituminous: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Arch of Wyoming (2) |
|
|
S |
|
|
L, HW |
|
UP |
|
|
|
|
|
|
|
|
|
|
0.2 |
|
|
|
24.0 |
|
|
|
19.4 |
|
Dugout Canyon |
|
|
U |
|
|
LW, CM |
|
UP |
|
|
4.2 |
|
|
|
4.0 |
|
|
|
4.3 |
|
|
|
131.4 |
|
|
|
24.7 |
|
Skyline (1) |
|
|
U |
|
|
LW, CM |
|
UP |
|
|
1.5 |
|
|
|
2.4 |
|
|
|
3.3 |
|
|
|
189.3 |
|
|
|
19.9 |
|
Sufco |
|
|
U |
|
|
LW, CM |
|
UP |
|
|
7.4 |
|
|
|
6.7 |
|
|
|
7.4 |
|
|
|
213.2 |
|
|
|
44.9 |
|
West Elk |
|
|
U |
|
|
LW, CM |
|
UP |
|
|
5.0 |
|
|
|
6.2 |
|
|
|
5.3 |
|
|
|
390.5 |
|
|
|
70.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Totals |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
113.7 |
|
|
|
115.7 |
|
|
|
120.5 |
|
|
$ |
1,847.8 |
|
|
|
1,636.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
S = Surface mine
U = Underground mine
D = Dragline
L = Loader/truck
S = Shovel/truck
LW = Longwall
CM = Continuous miner
HW = Highwall miner
UP = Union Pacific Railroad
BN = Burlington Northern Santa Fe Railway
9
|
|
|
(1) |
|
In 2006, we resumed mining at our Coal Creek and Skyline complexes. We had idled
the Coal Creek complex in 2000 and the Skyline complex in 2004. |
|
(2) |
|
We have four inactive mines at our Arch of Wyoming complex that are in the final
process of reclamation and bond release. |
Powder River Basin
Black Thunder
Black Thunder is a surface mining complex located on approximately 24,300 acres in Campbell
County, Wyoming. The Black Thunder mining complex extracts steam coal from the Upper Wyodak and
Main Wyodak seams. The Black Thunder mining complex shipped 88.5 million tons of coal in 2008.
We control a significant portion of the coal reserves through federal and state leases. The
Black Thunder mining complex had approximately 1.3 billion tons of proven and probable reserves at
December 31, 2008. The air quality permit for the Black Thunder mine allows for the mining of coal
at a rate of 135.0 million tons per year. Without the addition of more coal reserves, the current
reserves could sustain current production levels until 2021 before annual output starts to
significantly decline, although in practice production would drop in phases extending the ultimate
mine life. Several large tracts of coal adjacent to the Black Thunder mining complex have been
nominated for lease, and other potential large areas of unleased coal remain available for
nomination by us or other mining operations. The U.S. Department of Interior Bureau of Land
Management, which we refer to as the BLM, will determine if the tracts will be leased and, if so,
the final boundaries of, and the coal tonnage for, these tracts.
The Black Thunder mining complex currently consists of five active pit areas and two owned
loadout facilities. We ship all of the coal raw to our customers via the Burlington Northern Santa
Fe and Union Pacific railroads. We do not process the coal mined at this complex. Each of the
loadout facilities can load a 15,000-ton train in less than two hours.
Coal Creek
Coal Creek is a surface mining complex located on approximately 7,400 acres in Campbell
County, Wyoming. The Coal Creek mining complex extracts steam coal from the Wyodak-R1 and
Wyodak-R3 seams. The Coal Creek mining complex shipped 11.5 million tons of coal in 2008.
We control a significant portion of the coal reserves through federal and state leases. The
Coal Creek mining complex had approximately 206.1 million tons of proven and probable reserves at
December 31, 2008. The air quality permit for the Coal Creek mine allows for the mining of coal at
a rate of 50.0 million tons per year. Without the addition of more coal reserves, the current
reserves will sustain current production levels until 2025 before annual output starts to
significantly decline. One large tract of coal adjacent to the Coal Creek mining complex has been
nominated for lease, and other potential large areas of unleased coal remain available for
nomination by us or other mining operations. The BLM will determine if these tracts will be leased
and, if so, the final boundaries of, and the coal tonnage for, these tracts.
The Coal Creek complex currently consists of two active pit areas and a loadout facility. We
ship all of the coal raw to our customers via the Burlington Northern Santa Fe and Union Pacific
railroads. We do not process the coal mined at this complex. The loadout facility can load a
15,000-ton train in less than three hours.
Western Bituminous
Arch of Wyoming
Arch of Wyoming is a surface mining complex located in Carbon County, Wyoming. The Arch of
Wyoming complex currently consists of one active surface mine and four inactive mines located on
approximately 58,000 acres that are in the final process of reclamation and bond release. The Arch
of Wyoming mining complex extracts coal from the Johnson seam. The Arch of Wyoming complex shipped
0.2 million tons of coal in 2008.
We control a significant portion of the coal reserves associated with this complex through
federal, state and private leases. The active Arch of Wyoming mining operations had approximately
19.4 million tons of proven and probable reserves at December 31, 2008. The air quality permit for
the active Arch of Wyoming mining operation allows for the mining of coal at a rate of 2.5 million
tons per year. Without the addition of more coal reserves, the current reserves will sustain
current production levels until 2018 before annual output starts to significantly decline.
10
The active Arch of Wyoming mining operations currently consist of one active pit area. We
ship all of the coal raw to our customers via the Union Pacific railroad and by truck. We do not
process the coal mined at this complex.
Dugout Canyon
Dugout Canyon mine is an underground mining complex located on approximately 18,200 acres in
Carbon County, Utah. The Dugout Canyon mining complex extracts steam coal from the Rock Canyon and
Gilson seams. The Dugout Canyon mining complex shipped 4.3 million tons of coal in 2008.
We control a significant portion of the coal reserves through federal and state leases. The
Dugout Canyon mining complex had approximately 24.7 million tons of proven and probable reserves at
December 31, 2008. Without the addition of more coal reserves, the current reserves will sustain
current production levels until 2013 before annual output starts to significantly decline.
The complex currently consists of a longwall, three continuous miner sections and a truck
loadout facility. We ship all of the coal to our customers via the Union Pacific railroad or by
highway trucks. We wash a portion of the coal we produce at a 400-ton-per-hour preparation plant.
The loadout facility can load approximately 20,000 tons of coal per day into highway trucks. Coal
shipped by rail is loaded through a third-party facility capable of loading an 11,000-ton train in
less than three hours.
Skyline
Skyline is an underground mining complex located on approximately 12,400 acres in Carbon and
Emery Counties, Utah. The Skyline mining complex extracts steam coal from the Lower OConner A
seam. The Skyline mining complex shipped 3.3 million tons of coal in 2008.
We control a significant portion of the coal reserves through federal leases and smaller
portions through county and private leases. The Skyline mining complex had approximately 19.9
million tons of proven and probable reserves at December 31, 2008. Without the addition of more
coal reserves, the current reserves will sustain current production levels until 2011 before annual
output starts to significantly decline.
The Skyline complex currently consists of a longwall, a continuous miner section and a loadout
facility. We ship most of the coal raw to our customers via the Union Pacific railroad or by
highway trucks. We process a portion of the coal mined at this complex at a nearby preparation
plant. The loadout facility can load a 12,000-ton train in less than four hours.
Sufco
Sufco is an underground mining complex located on approximately 25,200 acres in Sevier County,
Utah. The Sufco mining complex extracts steam coal from the Upper Hiawatha and Lower Hiawatha
seams. The Sufco mining complex shipped 7.4 million tons of coal in 2008.
We control a significant portion of the coal reserves through federal and state leases. The
Sufco mining complex had approximately 44.9 million tons of proven and probable reserves at
December 31, 2008. Without the addition of more coal reserves, the current reserves will sustain
current production levels until 2014 before annual output starts to significantly decline.
The Sufco complex currently consists of a longwall, three continuous miner sections and a
loadout facility located approximately 80 miles from the mine. We ship all of the coal raw to our
customers via the Union Pacific railroad or by highway trucks. We do not process the coal mined at
this complex. The loadout facility can load an 11,000-ton train in less than three hours.
West Elk
West Elk is an underground mining complex located on approximately 17,900 acres in Gunnison
County, Colorado. The West Elk mining complex extracts steam coal from the E seam. In the fourth
quarter of 2008, we transitioned our longwall mining operation from the B seam to the E seam. The
West Elk mining complex shipped 5.3 million tons of coal in 2008.
We control a significant portion of the coal reserves through federal and state leases. The
West Elk mining complex had approximately 70.9 million tons of proven and probable reserves at
December 31, 2008. Without the addition of more coal reserves, the current reserves will sustain
current production levels until 2019 before annual output starts to significantly decline.
11
The West Elk complex currently consists of a longwall, three continuous miner sections and a
loadout facility. We ship most of the coal raw to our customers via the Union Pacific railroad.
We process a portion of the coal mined at this complex at a nearby preparation plant. The loadout
facility can load an 11,000-ton train in less than three hours.
SALES, MARKETING AND TRADING
Overview
Coal prices are influenced by a number of factors and vary materially by region. As a result
of these regional characteristics, prices of coal by product type within a given major coal
producing region tend to be relatively consistent with each other. The price of coal within a
region is influenced by market conditions, coal quality, transportation costs involved in moving
coal from the mine to the point of use, mine operating costs and the costs and availability of
alternative fuels, such as nuclear energy, natural gas, hydropower and petroleum. For example,
higher carbon and lower ash content generally result in higher prices, and higher sulfur and higher
ash content generally result in lower prices within a given geographic region.
The cost of coal at the mine is also influenced by geologic characteristics such as seam
thickness, overburden ratios and depth of underground reserves. It is generally cheaper to mine
coal seams that are thick and located close to the surface than to mine thin underground seams.
Within a particular geographic region, underground mining, which is the mining method we use in the
Western Bituminous region, is generally more expensive than surface mining, which is the mining
method we use in the Powder River Basin. This is the case because of the higher capital costs,
including costs for construction of extensive ventilation systems, and higher per unit labor costs
due to lower productivity associated with underground mining.
We rely on Arch Coals sales and marketing force, which is principally based in St. Louis,
Missouri and consists of sales personnel, transportation and distribution personnel, quality
control personnel and contract administration personnel.
Customers
In 2008, we sold coal to domestic customers located in 35 different states. For the year
ended December 31, 2008, we derived approximately 31.8% of our total coal revenues from sales to
our three largest customers, Tennessee Valley Authority, Ameren Corporation and PacifiCorp, and
approximately 57.1% of our total coal revenues from sales to our ten largest customers. Coal sales
revenue from foreign customers was insignificant in 2008, 2007 and 2006.
Long-Term Coal Supply Arrangements
As is customary in the coal industry, we enter into fixed price, fixed volume long-term supply
contracts, the terms of which are more than one year, with many of our customers. Multiple year
contracts usually have specific and possibly different volume and pricing arrangements for each
year of the contract. Long-term contracts allow customers to secure a supply for their future
needs and provide us with greater predictability of sales volume and sales prices. In 2008, we
sold approximately 78% of our coal under long-term supply arrangements. Most of our supply
contracts include a fixed price for the term of the agreement or a pre-determined escalation in
price for each year. Some of our long-term supply agreements may include a variable pricing
system. While most of our sales contracts are for terms of one to five years, some are as short as
one to 11 months and other contracts have terms longer than eight years. At December 31, 2008, the
average volume-weighted remaining term of our long-term contracts was approximately 3.55 years,
with remaining terms ranging from one to nine years. At December 31, 2008, we had a sales backlog,
including a backlog subject to price reopener or extension provisions, of approximately 292.5
million tons.
We typically sell coal to customers under long-term arrangements through a
request-for-proposal process. The terms of our coal sales agreements result from competitive
bidding and extensive negotiations with customers. Consequently, the terms of these contracts vary
by customer, including base price adjustment features, price reopener terms, coal quality
requirements, quantity parameters, permitted sources of supply, future regulatory changes,
extension options, force majeure, termination and assignment provisions. Our long-term supply
contracts generally contain provisions to adjust the base price due to new statutes, ordinances or
regulations, such as the Mine Improvement and New Emergency Response Act of 2006, which we refer to
as the MINER Act, that affect our costs related to performance of the agreement. Additionally,
some of our contracts contain provisions that allow for the recovery of costs affected by
modifications or changes in the interpretations
12
or application of any applicable statute by local, state or federal government authorities.
These provisions only apply to the base price of coal contained in these supply contracts. In some
circumstances, a significant adjustment in base price can lead to termination of the contract.
Certain of our contracts contain price re-opener and index provisions that may allow a party
to commence a renegotiation of the contract price at a pre-determined time. Price re-opener
provisions may automatically set a new price based on prevailing market price or, in some
instances, require us to negotiate a new price, sometimes between a specified range of prices. In
a limited number of agreements, if the parties do not agree on a new price, either party has an
option to terminate the contract. Under some of our contracts, we have the right to match lower
prices offered to our customers by other suppliers. In addition, many of our contracts contain
clauses which in some cases may allow customers to terminate the contract in the event of certain
changes in environmental laws and regulations that impact their operations.
Quality and volumes for the coal are stipulated in coal sales agreements. In most cases, the
annual pricing and volume obligations are fixed although in some cases the volume specified may
vary depending on the quality of the coal. Most of our coal sales agreements contain provisions
requiring us to deliver coal within certain ranges for specific coal characteristics such as heat
content, sulfur, ash and moisture content. Failure to meet these specifications can result in
economic penalties, suspension or cancellation of shipments or termination of the contracts.
Our coal sales agreements also typically contain force majeure provisions allowing temporary
suspension of performance by us, or our customers, during the duration of events beyond the control
of the affected party, including events such as strikes, adverse mining conditions, mine closures
or serious transportation problems that affect us or unanticipated plant outages that may affect
the buyer. Our contracts generally provide that in the event a force majeure circumstance exceeds
a certain time period the unaffected party may have the option to terminate the sale in whole or in
part. Some contracts stipulate that this tonnage can be made up by mutual agreement or at the
discretion of the buyer. Agreements between our customers and the railroads servicing our mines
may also contain force majeure provisions. Generally, our coal sales agreements allow our customer
to suspend performance in the event that the railroad fails to provide its services due to
circumstances that would constitute a force majeure.
In most of our contracts, we have a right of substitution, allowing us to provide coal from
different mines, including third-party mines, as long as the replacement coal meets quality
specifications and will be sold at the same delivered cost.
Generally, under the terms of our coal supply contracts, we agree to indemnify or reimburse
our customers for damage to their or their rail carriers equipment while on our property, other
than from their own negligence, and for damage to our customers equipment due to non-coal
materials being included with our coal before leaving our property.
Transportation
We ship our coal to domestic customers by means of railroad, barges or trucks, or a
combination of these means of transportation. We generally sell coal used for domestic consumption
free on board at the mine or nearest loading facility. Our domestic customers normally bear the
costs of transporting coal by rail or barge.
We generally sell coal to international customers at the export terminal, and we are usually
responsible for the cost of transporting coal to the export terminals. We transport our coal to
Pacific coast terminals or terminals along the Gulf of Mexico for transportation to international
customers. Our international customers are generally responsible for paying the cost of ocean
freight.
Historically, most domestic electricity generators have arranged long-term shipping contracts
with rail or barge companies to assure stable delivery costs. Transportation can be a large
component of a purchasers total cost. Although the purchaser pays the freight, transportation
costs still are important to coal mining companies because the purchaser may choose a supplier
largely based on cost of transportation. Transportation costs borne by the customer vary greatly
based on each customers proximity to the mine and our proximity to the loadout facilities. Trucks
and overland conveyors haul coal over shorter distances, while barges, Great Lake carriers and
ocean vessels move coal to export markets and domestic markets requiring shipment over the Great
Lakes and several river systems.
13
Most coal mines are served by a single rail company, but much of the Powder River Basin is
served by two rail carriers: the Burlington Northern Santa Fe Railway and the Union Pacific
Railroad. In the Western Bituminous region, our customers are largely served by the Union Pacific
Railroad.
Competition
The coal industry is intensely competitive. The most important factors on which we compete
are coal quality, delivered costs to the customer and the reliability of supply. Our principal
domestic competitors include Foundation Coal Holdings, Inc., Peabody Energy Corp. and Rio Tinto
Energy-North America. Some of these coal producers are larger than we are and have greater
financial resources and larger reserve bases than we do. We also compete directly with a number of
smaller producers in each of the geographic regions in which we operate. As the price of domestic
coal increases, we also compete with companies that produce coal from one or more foreign
countries, such as Colombia, Indonesia and Venezuela.
Additionally, coal competes with other fuels, such as nuclear energy, natural gas, hydropower
and petroleum, for steam and electrical power generation. Costs and other factors relating to
these alternative fuels, such as safety and environmental considerations, affect the overall demand
for coal as a fuel.
SUPPLIERS
Principal supplies used in our business include petroleum-based fuels, explosives, tires,
steel and other raw materials as well as spare parts and other consumables used in the mining
process. We use third-party suppliers for a significant portion of our equipment rebuilds and
repairs, drilling services and construction. We use sole source suppliers for certain parts of our
business such as dragline shovel parts and services and tires. We believe adequate substitute
suppliers are available. For more information about our suppliers, you should see Risk
FactorsIncreases in the costs of mining and other industrial supplies, including steel-based
supplies, diesel fuel and rubber tires, or the inability to obtain a sufficient quantity of those
supplies, could negatively affect our operating costs or disrupt or delay our production.
ENVIRONMENTAL AND OTHER REGULATORY MATTERS
Federal, state and local authorities regulate the U.S. coal mining industry with respect to
matters such as employee health and safety and the environment, including protection of air
quality, water quality, wetlands, special status species of plants and animals, land uses, cultural
and historic properties and other environmental resources identified during the permitting process.
Contemporaneous reclamation is required during and after mining has been completed. Materials
used and generated by mining operations must also be managed according to applicable regulations
and law. These laws have, and will continue to have, a significant effect on our production costs
and our competitive position. Future laws, regulations or orders, as well as future
interpretations and more rigorous enforcement of existing laws, regulations or orders, may require
substantial increases in equipment and operating costs and delays, interruptions or a termination
of operations, the extent to which we cannot predict. Future laws, regulations or orders may also
cause coal to become a less attractive fuel source, thereby reducing coals share of the market for
fuels and other energy sources used to generate electricity. As a result, future laws, regulations
or orders may adversely affect our mining operations, cost structure or our customers demand for
coal.
We endeavor to conduct our mining operations in compliance with all applicable federal, state
and local laws and regulations. However, due in part to the extensive and comprehensive regulatory
requirements, violations during mining operations occur from time to time. We cannot assure you
that we have been or will be at all times in complete compliance with such laws and regulations.
While it is not possible to accurately quantify the expenditures we incur to maintain compliance
with all applicable federal and state laws, those costs have been and are expected to continue to
be significant. Federal and state mining laws and regulations require us to obtain surety bonds to
guarantee performance or payment of certain long-term obligations, including mine closure and
reclamation costs, federal and state workers compensation benefits, coal leases and other
miscellaneous obligations. Compliance with these laws has substantially increased the cost of coal
mining for domestic coal producers.
The following is a summary of the various federal and state environmental and similar
regulations that have a material impact on our business:
14
Mining Permits and Approvals
Numerous governmental permits or approvals are required for mining operations. When we apply
for these permits and approvals, we may be required to prepare and present to federal, state or
local authorities data pertaining to the effect or impact that any proposed production or
processing of coal may have upon the environment. For example, in order to obtain a federal coal
lease, an environmental impact statement must be prepared to assist the BLM in determining the
potential environmental impact of lease issuance, including any collateral effects from the mining,
transportation and burning of coal. The authorization, permitting and implementation requirements
imposed by federal, state and local authorities may be costly and time consuming and may delay
commencement or continuation of mining operations. In the states where we operate, the applicable
laws and regulations also provide that a mining permit or modification can be delayed, refused or
revoked if officers, directors, shareholders with specified interests or certain other affiliated
entities with specified interests in the applicant or permittee have, or are affiliated with
another entity that has, outstanding permit violations. Thus, past or ongoing violations of
applicable laws and regulations could provide a basis to revoke existing permits and to deny the
issuance of additional permits.
In order to obtain mining permits and approvals from federal and state regulatory authorities,
mine operators must submit a reclamation plan for restoring, upon the completion of mining
operations, the mined property to its prior condition or other authorized use. Typically, we
submit the necessary permit applications several months or even years before we plan to begin
mining a new area. Some of our required permits are becoming increasingly more difficult and
expensive to obtain, and the application review processes are taking longer to complete and
becoming increasingly subject to challenge.
Under some circumstances, substantial fines and penalties, including revocation or suspension
of mining permits, may be imposed under the laws described above. Monetary sanctions and, in
severe circumstances, criminal sanctions may be imposed for failure to comply with these laws.
Surface Mining Control and Reclamation Act
The Surface Mining Control and Reclamation Act, which we refer to as SMCRA, establishes
mining, environmental protection, reclamation and closure standards for all aspects of surface
mining as well as many aspects of underground mining. Mining operators must obtain SMCRA permits
and permit renewals from the Office of Surface Mining, which we refer to as OSM, or from the
applicable state agency if the state agency has obtained regulatory primacy. A state agency may
achieve primacy if the state regulatory agency develops a mining regulatory program that is no less
stringent than the federal mining regulatory program under SMCRA. All states in which we conduct
mining operations have achieved primacy and issue permits in lieu of OSM.
SMCRA permit provisions include a complex set of requirements which include, among other
things, coal prospecting; mine plan development; topsoil or growth medium removal and replacement;
selective handling of overburden materials; mine pit backfilling and grading; disposal of excess
spoil; protection of the hydrologic balance; subsidence control for underground mines; surface
runoff and drainage control; establishment of suitable post mining land uses; and revegetation. We
begin the process of preparing a mining permit application by collecting baseline data to
adequately characterize the pre-mining environmental conditions of the permit area. This work is
typically conducted by third-party consultants with specialized expertise and includes surveys
and/or assessments of the following: cultural and historical resources; geology; soils; vegetation;
aquatic organisms; wildlife; potential for threatened, endangered or other special status species;
surface and ground water hydrology; climatology; riverine and riparian habitat; and wetlands. The
geologic data and information derived from the other surveys and/or assessments are used to develop
the mining and reclamation plans presented in the permit application. The mining and reclamation
plans address the provisions and performance standards of the states equivalent SMCRA regulatory
program, and are also used to support applications for other authorizations and/or permits required
to conduct coal mining activities. Also included in the permit application is information used for
documenting surface and mineral ownership, variance requests, access roads, bonding information,
mining methods, mining phases, other agreements that may relate to coal, other minerals, oil and
gas rights, water rights, permitted areas, and ownership and control information required to
determine compliance with OSMs Applicant Violator System, including the mining and compliance
history of officers, directors and principal owners of the entity.
Once a permit application is prepared and submitted to the regulatory agency, it goes through
an administrative completeness review and a thorough technical review. Also, before a SMCRA permit
is issued, a mine operator must submit a bond or otherwise secure the performance of all
reclamation obligations. After the
15
application is submitted, a public notice or advertisement of the proposed permit is required
to be given, which begins a notice period that is followed by a public comment period before a
permit can be issued. It is not uncommon for a SMCRA mine permit application to take over a year
to prepare, depending on the size and complexity of the mine, and anywhere from six months to two
years or even longer for the permit to be issued. The variability in time frame required to
prepare the application and issue the permit can be attributed primarily to the various regulatory
authorities discretion in the handling of comments and objections relating to the project received
from the general public and other agencies. Also, it is not uncommon for a permit to be delayed as
a result of litigation related to the specific permit or another related companys permit.
In addition to the bond requirement for an active or proposed permit, the Abandoned Mine Land
Fund, which was created by SMCRA, requires a fee on all coal produced. The proceeds of the fee are
used to restore mines closed or abandoned prior to SMCRAs adoption in 1977. The current fee is
$0.315 per ton of coal produced from surface mines and $0.135 per ton of coal produced from
underground mines. In 2008, we recorded $34.4 million of expense related to these reclamation
fees.
Surety Bonds
Mine operators are often required by federal and/or state laws, including SMCRA, to assure,
usually through the use of surety bonds, payment of certain long-term obligations including mine
closure or reclamation costs, federal and state workers compensation costs, coal leases and other
miscellaneous obligations. Although surety bonds are usually noncancelable during their term, many
of these bonds are renewable on an annual basis.
The costs of these bonds have fluctuated in recent years while the market terms of surety
bonds have generally become more unfavorable to mine operators. These changes in the terms of the
bonds have been accompanied at times by a decrease in the number of companies willing to issue
surety bonds. In order to address some of these uncertainties, we use self-bonding to secure
performance of certain obligations in Wyoming. As of December 31, 2008, we have self-bonded an
aggregate of $332.5 million and have posted an aggregate of $64.8 million in surety bonds for
reclamation purposes. In addition, we had approximately $37.5 million of surety bonds outstanding at December 31, 2008 to secure workers compensation, coal lease and other
obligations.
Mine Safety and Health
Stringent safety and health standards have been imposed by federal legislation since Congress
adopted the Mine Safety and Health Act of 1969. The Mine Safety and Health Act of 1977
significantly expanded the enforcement of safety and health standards and imposed comprehensive
safety and health standards on all aspects of mining operations. In addition to federal regulatory
programs, all of the states in which we operate also have programs aimed at improving mine safety
and health. Collectively, federal and state safety and health regulation in the coal mining
industry is among the most comprehensive and pervasive systems for the protection of employee
health and safety affecting any segment of U.S. industry. In reaction to recent mine accidents,
federal and state legislatures and regulatory authorities have increased scrutiny of mine safety
matters and passed more stringent laws governing mining. For example, in 2006, Congress enacted
the MINER Act. The MINER Act imposes additional obligations on coal operators including, among
other things, the following:
|
|
|
development of new emergency response plans that address post-accident communications,
tracking of miners, breathable air, lifelines, training and communication with local
emergency response personnel; |
|
|
|
|
establishment of additional requirements for mine rescue teams; |
|
|
|
|
notification of federal authorities in the event of certain events; |
|
|
|
|
increased penalties for violations of the applicable federal laws and regulations; and |
|
|
|
|
requirement that standards be implemented regarding the manner in which closed areas of
underground mines are sealed. |
In 2008, the U.S. House of Representatives approved additional federal legislation which would
have required new regulations on a variety of mine safety issues such as underground refuges, mine
ventilation and communication systems. Although the U.S. Senate failed to pass that legislation,
it is possible that similar legislation may be proposed in the future. Various states have also
enacted new laws to address many of the same subjects. The costs of implementing these new safety
and health regulations at the federal and state level have been, and will continue to be,
substantial. In addition to the cost of implementation, there are increased
16
penalties for violations which may also be substantial. Expanded enforcement has resulted in
a proliferation of litigation regarding citations and orders issued as a result of the regulations.
Under the Black Lung Benefits Revenue Act of 1977 and the Black Lung Benefits Reform Act of
1977, each coal mine operator must secure payment of federal black lung benefits to claimants who
are current and former employees and to a trust fund for the payment of benefits and medical
expenses to claimants who last worked in the coal industry prior to July 1, 1973. The trust fund
is funded by an excise tax on production of up to $1.10 per ton for coal mined in underground
operations and up to $0.55 per ton for coal mined in surface operations. These amounts may not
exceed 4.4% of the gross sales price. This excise tax does not apply to coal shipped outside the
United States. In 2008, we recorded $62.8 million of expense related to this excise tax.
Clean Air Act
The federal Clean Air Act and similar state and local laws that regulate air emissions affect
coal mining directly and indirectly. Direct impacts on coal mining and processing operations
include Clean Air Act permitting requirements and emissions control requirements relating to
particulate matter which may include controlling fugitive dust. The Clean Air Act also indirectly
affects coal mining operations by extensively regulating the emissions of fine particulate matter
measuring 2.5 micrometers in diameter or smaller, sulfur dioxide, nitrogen oxides, mercury and
other compounds emitted by coal-fueled power plants and industrial boilers, which are the largest
end-users of our coal. Continued tightening of the already stringent regulation of emissions and
regulation of additional emissions such as carbon dioxide or other greenhouse gases from
coal-fueled power plants and industrial boilers could eventually reduce the demand for coal.
Clean Air Act requirements that may directly or indirectly affect our operations include the
following:
Acid Rain
Title IV of the Clean Air Act, promulgated in 1990, imposed a two-phase reduction of sulfur
dioxide emissions by electric utilities. Phase II became effective in 2000 and applies to all
coal-fueled power plants with a capacity of more than 25-megawatts. Generally, the affected power
plants have sought to comply with these requirements by switching to lower sulfur fuels, installing
pollution control devices, reducing electricity generating levels or purchasing or trading sulfur
dioxide emissions allowances. Although we cannot accurately predict the future effect of this
Clean Air Act provision on our operations, we believe that implementation of Phase II has been
factored into the pricing of the coal market.
Particulate Matter
The Clean Air Act requires the U.S. Environmental Protection Agency, which we refer to as EPA,
to set national ambient air quality standards, which we refer to as NAAQS, for certain pollutants
associated with the combustion of coal, including sulfur dioxide, particulate matter, nitrogen
oxides and ozone. Areas that are not in compliance with these standards, referred to as
non-attainment areas, must take steps to reduce emissions levels. For example, NAAQS currently
exist for particulate matter measuring 10 micrometers in diameter or smaller (PM10) and for fine
particulate matter measuring 2.5 micrometers in diameter or smaller (PM2.5). The EPA designated
all or part of 225 counties in 20 states as well as the District of Columbia as non-attainment
areas with respect to the PM2.5 NAAQS. Those designations have been challenged. Individual states
must identify the sources of emissions and develop emission reduction plans. These plans may be
state-specific or regional in scope. Under the Clean Air Act, individual states have up to 12
years from the date of designation to secure emissions reductions from sources contributing to the
problem. Future regulation and enforcement of the new PM2.5 standard will affect many power
plants, especially coal-fueled power plants, and all plants in non-attainment areas.
Ozone
Significant additional emission control expenditures will be required at coal-fueled power
plants to meet the new NAAQS for ozone. Nitrogen oxides, which are a byproduct of coal combustion,
are classified as an ozone precursor. As a result, emissions control requirements for new and
expanded coal-fueled power plants and industrial boilers will continue to become more demanding in
the years ahead. For example, in 2004, the EPA designated counties in 32 states as non-attainment
areas under the then-current standard. These states had until June 2007 to develop plans, referred
to as state implementation plans, or SIPs, for pollution control measures that allow them to comply
with the standards. The EPA described the action that states must take to reduce ground-level
ozone in a final rule promulgated in November 2005. The rule is still subject to judicial
challenge,
17
however, making its impact difficult to assess. Nonetheless, if the EPAs current rules are
upheld and if the new, more stringent ozone NAAQS withstand scrutiny, additional emission control
expenditures will likely be required at coal-fueled power plants.
NOx SIP Call
The NOx SIP Call program was established by the EPA in October 1998 to reduce the transport of
ozone on prevailing winds from the Midwest and South to states in the Northeast, which said that
they could not meet federal air quality standards because of migrating pollution. The program is
designed to reduce nitrous oxide emissions by one million tons per year in 22 eastern states and
the District of Columbia. Phase II reductions were required by May 2007. As a result of the
program, many power plants have been or will be required to install additional emission control
measures, such as selective catalytic reduction devices. Installation of additional emission
control measures will make it more costly to operate coal-fueled power plants, which could make
coal a less attractive fuel.
Clean Air Interstate Rule
The EPA finalized the Clean Air Interstate Rule, which we refer to as CAIR, in March 2005.
CAIR calls for power plants in 28 eastern states and the District of Columbia to reduce emission
levels of sulfur dioxide and nitrous oxide pursuant to a cap and trade program similar to the
system now in effect for acid deposition control and to that proposed by the Clean Skies
Initiative. The stringency of the cap may require some coal-fueled power plants to install
additional pollution control equipment, such as wet scrubbers, which could decrease the demand for
low-sulfur coal at these plants and thereby potentially reduce market prices for low-sulfur coal.
Emissions are permanently capped and cannot increase. In July 2008, in State of North Carolina v.
EPA and consolidated cases, the U.S. Court of Appeals for the District of Columbia Circuit
disagreed with the EPAs reading of the Clean Air Act and vacated CAIR in its entirety. In
December 2008, the U.S. Court of Appeals for the District of Columbia Circuit revised its remedy
and remanded the rule to the EPA. The result is that CAIR will be implemented and will remain in
effect at least until the EPA responds to the remand. Accordingly, new emissions controls that
have been constructed will be operated in 2009 in response to CAIR.
Mercury
In February 2008, the U.S. Court of Appeals for the District of Columbia Circuit vacated the
EPAs Clean Air Mercury Rule, which we refer to as CAMR, and remanded it to the EPA for
reconsideration. The EPA is reviewing the court decision and evaluating its impacts. Before the
court decision, some states had either adopted CAMR or adopted state-specific rules to regulate
mercury emissions from power plants that are more stringent than CAMR. CAMR, as promulgated, would
have permanently capped and reduced mercury emissions from coal-fueled power plants by establishing
mercury emissions limits from new and existing coal-fueled power plants and creating a market-based
cap-and-trade program that was expected to reduce nationwide emissions of mercury in two phases.
Under CAMR, coal-fueled power plants would have had until 2010 to cut mercury emission levels from
48 tons to 38 tons a year and until 2018 to bring that level down to 15 tons, a 69% reduction.
Regardless of how the EPA responds on reconsideration or how states implement their state-specific
mercury rules, rules imposing stricter limitations on mercury emissions from power plants will
likely be promulgated and implemented. Any such rules may adversely affect the demand for coal.
Regional Haze
The EPA has initiated a regional haze program designed to protect and improve visibility at
and around national parks, national wilderness areas and international parks, particularly those
located in the southwest and southeast United States. This program may result in additional
emissions restrictions from new coal-fueled power plants whose operations may impair visibility at
and around federally protected areas. This program may also require certain existing coal-fueled
power plants to install additional control measures designed to limit haze-causing emissions, such
as sulfur dioxide, nitrogen oxides, volatile organic chemicals and particulate matter. These
limitations could affect the future market for coal.
New Source Review
A number of pending regulatory changes and court actions will affect the scope of the EPAs
new source review program, which under certain circumstances requires existing coal-fueled power
plants to install the more stringent air emissions control equipment required of new plants. The
changes to the new source review
18
program may impact demand for coal nationally, but as the final form of the requirements after
their revision is not yet known, we are unable to predict the magnitude of the impact.
Climate Change
One by-product of burning coal is carbon dioxide, which is considered a greenhouse gas and is
a major source of concern with respect to global warming. In November 2004, Russia ratified the
Kyoto Protocol to the 1992 Framework Convention on Global Climate Change, which establishes a
binding set of emission targets for greenhouse gases. With Russias accedence, the Kyoto Protocol
became binding on all those countries that had ratified it in February 2005. To date, the United
States has refused to ratify the Kyoto Protocol. Although the targets vary from country to
country, if the United States were to ratify the Kyoto Protocol our nation would be required to
reduce greenhouse gas emissions to 93% of 1990 levels from 2008 to 2012.
Future regulation of greenhouse gases in the United States could occur pursuant to future U.S.
treaty obligations, statutory or regulatory changes under the Clean Air Act, federal or state
adoption of a greenhouse gas regulatory scheme, or otherwise. The U.S. Congress has considered
various proposals to reduce greenhouse gas emissions, but to date, none have become law. In April
2007, the U.S. Supreme Court rendered its decision in Massachusetts v. EPA, finding that the EPA
has authority under the Clean Air Act to regulate carbon dioxide emissions from automobiles and can
decide against regulation only if the EPA determines that carbon dioxide does not significantly
contribute to climate change and does not endanger public health or the environment. Although
Massachusetts v. EPA did not involve the EPAs authority to regulate greenhouse gas emissions from
stationary sources, such as coal-fueled power plants, the decision is likely to impact regulation
of stationary sources. For example, a challenge in the U.S. Court of Appeals for the District of
Columbia with respect to the EPAs decision not to regulate greenhouse gas emissions from power
plants and other stationary sources under the Clean Air Acts new source performance standards was
remanded to the EPA for further consideration in light of Massachusetts v. EPA. In June 2006, the
U.S. Court of Appeals for the Second Circuit heard oral argument in a public nuisance action filed
by eight states (Connecticut, Delaware, Maine, New Hampshire, New Jersey, New York, and Vermont)
and New York City to curb carbon dioxide emissions from power plants. The parties have filed
post-argument briefs on the impact of the Massachusetts v. EPA decision, and a decision is
currently pending. In response to Massachusetts v. EPA, in July 2008, the EPA issued a notice of
proposed rulemaking requesting public comment on the regulation of greenhouse gases. If as a
result of these actions the EPA were to set emission limits for carbon dioxide from electric
utilities or steel mills, the demand for coal could decrease.
In the absence of federal legislation or regulation, many states and regions have adopted
greenhouse gas initiatives. In 2002, the Conference of New England Governors and Eastern Canadian
Premiers adopted a Climate Change Action Plan, calling for reduction in regional greenhouse gas
emissions to 1990 levels by 2010, and a further reduction of at least 10% below 1990 levels by
2020. In December 2005, seven northeastern states (Connecticut, Delaware, Maine, New Hampshire,
New Jersey, New York, and Vermont) signed the Regional Greenhouse Gas Initiative agreement, which
we refer to as RGGI, calling for implementation of a cap and trade program by 2009 aimed at
reducing carbon dioxide emissions from power plants in the participating states. Since its
inception, several additional northeastern states and Canadian provinces have joined as
participants or observers. RGGI held its first carbon dioxide allowance auction in September 2008
and will hold quarterly auctions during the initial three-year compliance period from January 1,
2009 to December 31, 2011 to allow utilities to buy allowances to cover their carbon dioxide
emissions.
Climate change initiatives are also being considered or enacted in some western states. In
September 2006, California adopted the Global Warming Solutions Act of 2006, which establishes a
statewide greenhouse gas emissions cap of 1990 levels by 2020 and sets a framework for further
reductions after 2020. In September 2006, California also adopted greenhouse gas legislation that
prohibits long-term baseload generators from having a greenhouse gas emissions rate greater than
that of combined cycle natural gas generator and that allows for long-term deals with generators
that sequester carbon emissions. In January 2007, the California Public Utility Commission adopted
interim greenhouse gas standards requiring all new long-term power contracts to serve baseload
capacity in California to have emissions no higher than a combined-cycle gas turbine plant. In
February 2007, the governors of Arizona, California, New Mexico, Oregon and Washington launched the
Western Climate Initiative in an effort to develop a regional strategy for addressing climate
change. The goal of the Western Climate Initiative is to identify, evaluate and implement
collective and cooperative methods of reducing greenhouse gases in the region to 15% below 2005
levels by 2020. Since its initial launching, a number of additional western states and Canadian
provinces have joined the initiative or have agreed to participate as
19
observers. The proposed scope of the cap and trade program pursuant to the Western Climate
Initiative includes fossil fuels, such as coal, production and processing. As a result, our coal
mines could incur direct costs if the proposals are implemented by Montana and Wyoming, although we
currently do not believe that any such direct costs on our operations would be material.
Midwestern states have also adopted initiatives to reduce and monitor greenhouse gas
emissions. In November 2007, the governors of Illinois, Indiana, Iowa, Kansas, Michigan,
Minnesota, Ohio, South Dakota and Wisconsin and the premier of Manitoba signed the Midwestern
Greenhouse Gas Reduction Accord to develop and implement steps to reduce greenhouse gas emissions.
These and other state and regional climate change rules will likely require additional
controls on coal-fueled power plants and industrial boilers and may even cause some users of coal
to switch from coal to a lower carbon fuel. There can be no assurance at this time that a carbon
dioxide cap and trade program, a carbon tax or other regulatory regime, if implemented by the
states in which our customers operate or at the federal level, will not affect the future market
for coal in those regions. The permitting of new coal-fueled power plants has also recently been
contested by state regulators and environmental organizations based on concerns relating to
greenhouse gas emissions. Increased efforts to control greenhouse gas emissions could result in
reduced demand for coal.
Clean Water Act
The federal Clean Water Act and corresponding state and local laws and regulations affect coal
mining operations by restricting the discharge of pollutants, including dredged and fill materials,
into waters of the United States. The Clean Water Act provisions and associated state and federal
regulations are complex and subject to amendments, legal challenges and changes in implementation.
Recent court decisions and regulatory actions have created uncertainty over Clean Water Act
jurisdiction and permitting requirements that could variously increase or decrease the cost and
time we expend on Clean Water Act compliance.
Clean Water Act requirements that may directly or indirectly affect our operations include the
following:
Wastewater Discharge
Section 402 of the Clean Water Act creates a process for establishing effluent limitations for
discharges to streams that are protective of water quality standards through the National Pollutant
Discharge Elimination System, which we refer to as the NPDES, or an equally stringent program
delegated to a state regulatory agency. Regular monitoring, reporting and compliance with
performance standards are preconditions for the issuance and renewal of NPDES permits that govern
discharges into waters of the United States. Discharges that exceed the limits specified under
NPDES permits can lead to the imposition of penalties, and persistent non-compliance could lead to
significant penalties, compliance costs and delays in coal production. In addition, the imposition
of future restrictions on the discharge of certain pollutants into waters of the United States
could increase the difficulty of obtaining and complying with NPDES permits, which could impose
additional time and cost burdens on our operations.
Discharges of pollutants into waters that states have designated as impaired (i.e., as not
meeting present water quality standards) are subject to Total Maximum Daily Load, which we refer to
as TMDL, regulations. The TMDL regulations establish a process for calculating the maximum amount
of a pollutant that a water body can receive while maintaining state water quality standards.
Pollutant loads are allocated among the various sources that discharge pollutants into that water
body. Mine operations that discharge into water bodies designated as impaired will be required to
meet new TMDL allocations. The adoption of more stringent TMDL-related allocations for our coal
mines could require more costly water treatment and could adversely affect our coal production.
The Clean Water Act also requires states to develop anti-degradation policies to ensure that
non-impaired water bodies continue to meet water quality standards. The issuance and renewal of
permits for the discharge of pollutants to waters that have been designated as high quality are
subject to anti-degradation review that may increase the costs, time and difficulty associated with
obtaining and complying with NPDES permits.
Dredge and Fill Permits
Many mining activities, such as the development of refuse impoundments, fresh water
impoundments, refuse fills, valley fills, and other similar structures, may result in impacts to
waters of the United States, including wetlands, streams and, in certain instances, man-made
conveyances that have a hydrologic connection
20
to such streams or wetlands. Under the Clean Water Act, coal companies are required to obtain
a Section 404 permit from the Army Corps of Engineers, which we refer to as the Corps, prior to
conducting such mining activities. The Corps is authorized to issue general nationwide permits
for specific categories of activities that are similar in nature and that are determined to have
minimal adverse effects on the environment. Permits issued pursuant to Nationwide Permit 21, which
we refer to as NWP 21, generally authorize the disposal of dredged and fill material from surface
coal mining activities into waters of the United States, subject to certain restrictions. Since
March 2007, permits under NWP 21 were reissued for a five-year period with new provisions intended
to strengthen environmental protections. There must be appropriate mitigation in accordance with
nationwide general permit conditions rather than less restricted state-required mitigation
requirements, and permitholders must receive explicit authorization from the Corps before
proceeding with proposed mining activities.
Resource Conservation and Recovery Act
The Resource Conservation and Recovery Act, which we refer to as RCRA, may affect coal mining
operations by establishing requirements for the proper management, handling, transportation and
disposal of hazardous wastes. Currently, certain coal mine wastes, such as overburden and coal
cleaning wastes, are exempted from hazardous waste management. Subtitle C of RCRA exempted fossil
fuel combustion wastes from hazardous waste regulation until the EPA completed a report to Congress
and made a determination on whether the wastes should be regulated as hazardous. In a 1993
regulatory determination, the EPA addressed some high volume-low toxicity coal combustion products
generated at electric utility and independent power producing facilities, such as coal ash. In May
2000, the EPA concluded that coal combustion products do not warrant regulation as hazardous waste
under RCRA. The EPA is retaining the hazardous waste exemption for these wastes. However, the EPA
has determined that national non-hazardous waste regulations under RCRA Subtitle D are needed for
coal combustion products disposed in surface impoundments and landfills and used as mine-fill. The
Office of Surface Mining and EPA have recently proposed regulations regarding the management of
coal combustion products. The EPA also concluded beneficial uses of these wastes, other than for
mine-filling, pose no significant risk and no additional national regulations are needed. As long
as this exemption remains in effect, it is not anticipated that regulation of coal combustion waste
will have any material effect on the amount of coal used by electricity generators. Most state
hazardous waste laws also exempt coal combustion products, and instead treat it as either a solid
waste or a special waste. Any costs associated with handling or disposal of hazardous wastes would
increase our customers operating costs and potentially reduce their ability to purchase coal. In
addition, contamination caused by the past disposal of ash can lead to material liability.
Comprehensive Environmental Response, Compensation and Liability Act
The Comprehensive Environmental Response, Compensation and Liability Act, which we refer to as
CERCLA, and similar state laws affect coal mining operations by, among other things, imposing
cleanup requirements for threatened or actual releases of hazardous substances that may endanger
public health or welfare or the environment. Under CERCLA and similar state laws, joint and
several liability may be imposed on waste generators, site owners and lessees and others regardless
of fault or the legality of the original disposal activity. Although the EPA excludes most wastes
generated by coal mining and processing operations from the hazardous waste laws, such wastes can,
in certain circumstances, constitute hazardous substances for the purposes of CERCLA. In addition,
the disposal, release or spilling of some products used by coal companies in operations, such as
chemicals, could trigger the liability provisions of the statute. Thus, coal mines that we
currently own or have previously owned or operated, and sites to which we sent waste materials, may
be subject to liability under CERCLA and similar state laws. In particular, we may be liable under
CERCLA or similar state laws for the cleanup of hazardous substance contamination at sites where we
own surface rights.
Endangered Species
The Endangered Species Act and other related federal and state statutes protect species
threatened or endangered with possible extinction. Protection of threatened, endangered and other
special status species may have the effect of prohibiting or delaying us from obtaining mining
permits and may include restrictions on timber harvesting, road building and other mining or
agricultural activities in areas containing the affected species. A number of species indigenous
to our properties are protected under the Endangered Species Act or other related laws or
regulations. Based on the species that have been identified to date and the current application of
applicable laws and regulations, however, we do not believe there are any species protected under
the Endangered Species Act that would materially and adversely affect our ability to mine coal from
our properties in accordance with current mining plans. We have been able to continue our
operations within the
21
existing spatial, temporal and other restrictions associated with special status species.
Should more stringent protective measures be applied to threatened, endangered or other special
status species or to their critical habitat, then we could experience increased operating costs or
difficulty in obtaining future mining permits.
Use of Explosives
Our surface mining operations are subject to numerous regulations relating to blasting
activities. Pursuant to these regulations, we incur costs to design and implement blast schedules
and to conduct pre-blast surveys and blast monitoring. In addition, the storage of explosives is
subject to strict regulatory requirements established by four different federal regulatory
agencies. For example, pursuant to a rule issued by the Department of Homeland Security in 2007,
facilities in possession of chemicals of interest, including ammonium nitrate at certain threshold
levels, must complete a screening review in order to help determine whether there is a high level
of security risk such that a security vulnerability assessment and site security plan will be
required.
Other Environmental Laws
We are required to comply with numerous other federal, state and local environmental laws in
addition to those previously discussed. These additional laws include, for example, the Safe
Drinking Water Act, the Toxic Substance Control Act and the Emergency Planning and Community
Right-to-Know Act.
EMPLOYEES
General
At March 23, 2009, we employed a total of approximately 2,600 persons. We believe that our
relations with all employees are good.
Executive Officers
Our managing member is an indirect, wholly-owned subsidiary of Arch Coal. As a result, we are
effectively managed by the management of Arch Coal. The following is a list of executive officers
of Arch Coal, their ages as of March 15, 2009 and their positions and offices during the last five
years:
|
|
|
|
|
|
|
Name |
|
Age |
|
Position |
C. Henry Besten, Jr.
|
|
|
60 |
|
|
Mr. Besten has served as Arch Coals Senior
Vice President-Strategic Development since
2002. |
|
|
|
|
|
|
|
John T. Drexler
|
|
|
39 |
|
|
Mr. Drexler has served as Arch Coals Senior
Vice President and Chief Financial Officer
since April 2008. Mr. Drexler served as
Arch Coals Vice President-Finance and
Accounting from March 2006 to April 2008.
From March 2005 to March 2006, Mr. Drexler
served as Director of Planning and
Forecasting. Prior to March 2005, Mr.
Drexler held several other positions within
Arch Coals finance and accounting
department. |
|
|
|
|
|
|
|
John W. Eaves
|
|
|
51 |
|
|
Mr. Eaves has served as Arch Coals
President and Chief Operating Officer since
April 2006. Mr. Eaves has also been a
director of Arch Coal since February 2006.
From 2002 to April 2006, Mr. Eaves served as
Arch Coals Executive Vice President and
Chief Operating Officer. Mr. Eaves also
serves on the board of directors of ADA-ES,
Inc. |
|
|
|
|
|
|
|
Sheila B. Feldman
|
|
|
54 |
|
|
Ms. Feldman has served as Arch Coals Vice
President-Human Resources since 2003. From
1997 to 2003, Ms. Feldman was the Vice
President-Human Resources and Public Affairs
of Solutia Inc. On December 17, 2003,
Solutia Inc. and its subsidiaries filed
voluntary petitions for reorganization under
Chapter 11 of the U.S. Bankruptcy Code in
the U.S. Bankruptcy Court for the Southern
District of New York. |
|
|
|
|
|
|
|
Robert G. Jones
|
|
|
52 |
|
|
Mr. Jones has served as Arch Coals Senior
Vice President-Law, General Counsel and
Secretary since August 2008. Mr. Jones
served as Vice President-Law, General
Counsel and Secretary from 2000 to |
22
|
|
|
|
|
|
|
Name |
|
Age |
|
Position |
|
|
|
|
|
|
August 2008. |
|
|
|
|
|
|
|
Paul A. Lang
|
|
|
48 |
|
|
Mr. Lang has served as Arch Coals Senior
Vice President-Operations since December
2006. Mr. Lang served as President of
Western Operations from July 2005 through
December 2006 and President and General
Manager of Thunder Basin Coal Company,
L.L.C. from 1998 through July 2005. |
|
|
|
|
|
|
|
Steven F. Leer
|
|
|
56 |
|
|
Mr. Leer has served as Arch Coals Chairman
and Chief Executive Officer since April
2006. Mr. Leer served as President and
Chief Executive Officer from 1992 to April
2006. Mr. Leer also serves on the board of
directors of the Norfolk Southern
Corporation, USG Corp., the Western Business
Roundtable and the University of the Pacific
and is past chairman of the Coal Industry
Advisory Board. Mr. Leer is a past chairman
and continues to serve on the board of
directors of the Center for Energy and
Economic Development, the National Coal
Council and the National Mining Association. |
|
|
|
|
|
|
|
David B. Peugh
|
|
|
54 |
|
|
Mr. Peugh has served as Arch Coals Vice
President-Business Development since 1995. |
|
|
|
|
|
|
|
Deck S. Slone
|
|
|
45 |
|
|
Mr. Slone has served as Arch Coals Vice
President-Government, Investor and Public
Affairs since August 2008. Mr. Slone served
as Vice President-Investor Relations and
Public Affairs from 2001 to August 2008. |
|
|
|
|
|
|
|
David N. Warnecke
|
|
|
53 |
|
|
Mr. Warnecke has served as Arch Coals Vice
President-Marketing and Trading since August
2005. From June 2005 until March 2007, Mr.
Warnecke served as President of Arch Coal
Sales Company, Inc., and from April 2004
until June 2005, Mr. Warnecke served as
Executive Vice President of Arch Coal Sales
Company, Inc. Prior to June 2004, Mr.
Warnecke was Senior Vice President-Sales,
Trading and Transportation of Arch Coal
Sales Company, Inc. |
AVAILABLE INFORMATION
We file annual, quarterly and current reports, and amendments to those reports and other
information with the Securities and Exchange Commission. You may access and read our filings
without charge through the SECs website, at sec.gov. You may also read and copy any
document we file at the SECs public reference room located at 100 F Street, N.E., Room 1580,
Washington, D.C. 20549. Please call the SEC at 1-800-SEC-0330 for further information on the
public reference room.
Item 1A. Risk Factors.
Our business involves certain risks and uncertainties. In addition to the risks and
uncertainties described below, we may face other risks and uncertainties, some of which may be
unknown to us and some of which we may deem immaterial. If one or more of these risks or
uncertainties occur, our business, financial condition or results of operations may be materially
and adversely affected.
RISKS RELATED TO OUR BUSINESS
Coal prices are subject to change and a substantial or extended decline in prices could
materially and adversely affect our profitability and the value of our coal reserves.
Our profitability and the value of our coal reserves depend upon the prices we receive for our
coal. The contract prices we may receive in the future for coal depend upon factors beyond our
control, including the following:
|
|
|
the domestic and foreign supply and demand for coal; |
|
|
|
|
the quantity and quality of coal available from competitors; |
23
|
|
|
competition for production of electricity from non-coal sources, including the price and
availability of alternative fuels, such as natural gas and oil, and alternative energy
sources, such as nuclear, hydroelectric, wind and solar power; |
|
|
|
|
domestic air emission standards for coal-fueled power plants and the ability of
coal-fueled power plants to meet these standards by installing scrubbers or other means; |
|
|
|
|
adverse weather, climatic or other natural conditions, including natural disasters; |
|
|
|
|
domestic and foreign economic conditions, including economic slowdowns; |
|
|
|
|
legislative, regulatory and judicial developments, environmental regulatory changes or
changes in energy policy and energy conservation measures that would adversely affect the
coal industry, such as legislation limiting carbon emissions or providing for increased
funding and incentives for alternative energy sources; |
|
|
|
|
the proximity, capacity and cost of transportation facilities; and |
|
|
|
|
market price fluctuations for sulfur dioxide emission allowances. |
A substantial or extended decline in the prices we receive for our future coal sales contracts
could materially and adversely affect us by decreasing our profitability and the value of our coal
reserves.
Our coal mining operations are subject to operating risks that are beyond our control, which
could result in materially increased operating expenses and decreased production levels and could
materially and adversely affect our profitability.
We mine coal at underground and surface mining operations. Certain factors beyond our
control, including those listed below, could disrupt our coal mining operations, adversely affect
production and shipments and increase our operating costs, all of which could have a material
adverse effect on our results of operations:
|
|
|
poor mining conditions resulting from geological, hydrologic or other conditions that
may cause instability of highwalls or spoil piles or cause damage to nearby infrastructure
or mine personnel; |
|
|
|
|
a major incident at the mine site that causes all or part of the operations of the mine
to cease for some period of time; |
|
|
|
|
mining, processing and plant equipment failures and unexpected maintenance problems; |
|
|
|
|
adverse weather and natural disasters, such as heavy rains or snow, flooding and other
natural events affecting operations, transportation or customers; |
|
|
|
|
unexpected or accidental surface subsidence from underground mining; |
|
|
|
|
accidental mine water discharges, fires, explosions or similar mining accidents; and |
|
|
|
|
competition and/or conflicts with other natural resource extraction activities and
production within our operating areas, such as coalbed methane extraction or oil and gas
development. |
If any of these conditions or events occurs, particularly at our Black Thunder mining complex,
our coal mining operations may be disrupted, we could experience a delay or halt of production or
shipments or our operating costs could increase significantly. In addition, if our insurance
coverage is limited or excludes certain of these conditions or events, then we may not be able to
recover any of the losses we may incur as a result of such conditions or events, some of which may
be substantial.
Competition within our industry and with producers of competing energy sources may materially
and adversely affect our ability to sell coal at favorable prices.
We compete with numerous other coal producers in various regions of the United States for
domestic sales. International demand for U.S. coal also affects competition within our industry.
The demand for U.S. coal exports depends upon a number of factors outside our control, including
the overall demand for electricity in foreign markets, currency exchange rates, ocean freight
rates, port and shipping capacity, the demand for foreign-priced steel, both in foreign markets and
in the U.S. market, general economic conditions in foreign countries, technological developments
and environmental and other governmental regulations. Foreign demand for Central Appalachian coal
has increased in recent periods. If foreign demand for U.S. coal were to decline,
24
this decline could cause competition among coal producers for the sale of coal in the United
States to intensify, potentially resulting in significant downward pressure on domestic coal
prices.
In addition to competing with other coal producers, we compete generally with producers of
other fuels, such as natural gas and oil. In recent periods, prices for competing fuels have
reached historically high levels. A decline in the price for these fuels could cause demand for
coal to decrease and adversely affect the price of our coal. If alternative energy sources, such
as wind or solar, become more cost-competitive on an overall basis, including capital expenditures
and conversion, storage and transmission costs, demand for coal could decrease and the price of
coal could be materially and adversely affected.
Excess production and production capacity in the coal industry could put downward pressure on
coal prices and, as a result, materially and adversely affect our revenues and profitability.
During the mid-1970s and early 1980s, increased demand for coal attracted new investors to the
coal industry, spurred the development of new mines and resulted in additional production capacity
throughout the industry, all of which led to increased competition and lower coal prices.
Increases in coal prices over the past several years have encouraged the development of expanded
capacity by coal producers and may continue to do so. Any resulting overcapacity and increased
production could materially reduce coal prices and therefore materially reduce our revenues and
profitability.
Decreases in demand for electricity resulting from economic, weather changes or other
conditions could adversely affect coal prices and materially and adversely affect our results of
operations.
Our coal is primarily used as fuel for electricity generation. Overall economic activity and
the associated demands for power by industrial users can have significant effects on overall
electricity demand. An economic slowdown can significantly slow the growth of electrical demand
and could result in contraction of demand for coal. Declines in international prices for coal
generally will impact U.S. prices for coal. During the past several years, international demand
for coal has been driven, in significant part, by fluctuations in demand due to economic growth in
China and India as well as other developing countries. Significant declines in the rates of
economic growth in these regions could materially affect international demand for U.S. coal, which
may have an adverse effect on U.S. coal prices.
Weather patterns can also greatly affect electricity demand. Extreme temperatures, both hot
and cold, cause increased power usage and, therefore, increased generating requirements from all
sources. Mild temperatures, on the other hand, result in lower electrical demand, which allows
generators to choose the sources of power generation when deciding which generation sources to
dispatch. Any downward pressure on coal prices, due to decreases in overall demand or otherwise,
including changes in weather patterns, would materially and adversely affect our results of
operations.
The use of alternative energy sources for power generation could reduce coal consumption by
U.S. electric power generators, which could result in lower prices for our coal. Declines in the
prices at which we sell our coal could reduce our revenues and materially and adversely affect our
business and results of operations.
In 2008, a significant percentage of the tons we sold were to domestic electric power
generators. Domestic electric power generation accounted for approximately 92.7% of all U.S. coal
consumption in 2007, according to the EIA. The amount of coal consumed for U.S. electric power
generation is affected by, among other things:
|
|
|
the location, availability, quality and price of alternative energy sources for power
generation, such as natural gas, fuel oil, nuclear, hydroelectric, wind and solar power;
and |
|
|
|
|
technological developments, including those related to alternative energy sources. |
Gas-fueled generation has the potential to displace coal-fueled generation, particularly from
older, less efficient coal-powered generators. We expect that many of the new power plants needed
to meet increasing demand for electricity generation will be fueled by natural gas because
gas-fired plants are cheaper to construct and permits to construct these plants are easier to
obtain as natural gas is seen as having a lower environmental impact than coal-fueled generators.
In addition, state and federal mandates for increased use of electricity from renewable energy
sources could have an impact on the market for our coal. Several states have enacted legislative
mandates requiring electricity suppliers to use renewable energy sources to generate a certain
percentage of power. There have been numerous proposals to establish a similar uniform, national
standard although none of these proposals have been enacted to date. Possible advances in
technologies and incentives,
25
such as tax credits, to enhance the economics of renewable energy
sources could make these sources more
competitive with coal. Any reduction in the amount of coal consumed by domestic electric
power generators could reduce the price of coal that we mine and sell, thereby reducing our
revenues and materially and adversely affecting our business and results of operations.
Our inability to acquire additional coal reserves or our inability to develop coal reserves in
an economically feasible manner may adversely affect our business.
Our profitability depends substantially on our ability to mine and process, in a
cost-effective manner, coal reserves that possess the quality characteristics desired by our
customers. As we mine, our coal reserves decline. As a result, our future success depends upon
our ability to acquire additional coal that is economically recoverable. If we fail to acquire or
develop additional coal reserves, our existing reserves will eventually be depleted. We may not be
able to obtain replacement reserves when we require them. If available, replacement reserves may
not be available at favorable prices, or we may not be capable of mining those reserves at costs
that are comparable with our existing coal reserves. Our ability to obtain coal reserves in the
future could also be limited by the availability of cash we generate from our operations or
available financing, restrictions under our existing or future financing arrangements, and
competition from other coal producers, the lack of suitable acquisition or lease-by-application, or
LBA, opportunities or the inability to acquire coal properties or LBAs on commercially reasonable
terms. If we are unable to acquire replacement reserves, our future production may decrease
significantly and our operating results may be negatively affected. In addition, we may not be
able to mine future reserves as profitably as we do at our current operations.
Inaccuracies in our estimates of our coal reserves could result in decreased profitability
from lower than expected revenues or higher than expected costs.
Our future performance depends on, among other things, the accuracy of our estimates of our
proven and probable coal reserves. We base our estimates of reserves on engineering, economic and
geological data assembled, analyzed and reviewed by internal and third-party engineers and
consultants. We update our estimates of the quantity and quality of proven and probable coal
reserves annually to reflect the production of coal from the reserves, updated geological models
and mining recovery data, the tonnage contained in new lease areas acquired and estimated costs of
production and sales prices. There are numerous factors and assumptions inherent in estimating the
quantities and qualities of, and costs to mine, coal reserves, including many factors beyond our
control, including the following:
|
|
|
quality of the coal; |
|
|
|
|
geological and mining conditions, which may not be fully identified by available
exploration data and/or may differ from our experiences in areas where we currently mine; |
|
|
|
|
the percentage of coal ultimately recoverable; |
|
|
|
|
the assumed effects of regulation, including the issuance of required permits, taxes,
including severance and excise taxes and royalties, and other payments to governmental
agencies; |
|
|
|
|
assumptions concerning the timing for the development of the reserves; and |
|
|
|
|
assumptions concerning equipment and productivity, future coal prices, operating costs,
including for critical supplies such as fuel, tires and explosives, capital expenditures
and development and reclamation costs. |
As a result, estimates of the quantities and qualities of economically recoverable coal
attributable to any particular group of properties, classifications of reserves based on risk of
recovery, estimated cost of production, and estimates of future net cash flows expected from these
properties as prepared by different engineers, or by the same engineers at different times, may
vary materially due to changes in the above factors and assumptions. Actual production recovered
from identified reserve areas and properties, and revenues and expenditures associated with our
mining operations, may vary materially from estimates. Any inaccuracy in our estimates related to
our reserves could result in decreased profitability from lower than expected revenues and/or
higher than expected costs.
26
Increases in the costs of mining and other industrial supplies, including steel-based
supplies, diesel fuel and rubber tires, or the inability to obtain a sufficient quantity of those
supplies, could negatively affect our operating costs or disrupt or delay our production.
Our coal mining operations use significant amounts of steel, diesel fuel, explosives, rubber
tires and other mining and industrial supplies. The costs of roof bolts we use in our underground
mining operations depend on
the price of scrap steel. We also use significant amounts of diesel fuel and tires for the
trucks and other heavy machinery we use, particularly at our Black Thunder mining complex. In the
past several years, we have experienced shortages of certain large rubber tires we use in our
mining operations. We have mitigated these shortages by purchasing less efficient large rubber
tires at higher costs. In addition, we have taken initiatives aimed at extending the useful lives
of our rubber tires, including increased driver training, improved road maintenance and reduced
driving speeds. In the future, we may be unable to obtain a sufficient quantity of rubber tires at
prices which are favorable to us. If the prices of mining and other industrial supplies,
particularly steel-based supplies, diesel fuel and rubber tires, increase, our operating costs
could be negatively affected. In addition, if we are unable to procure these supplies, our coal
mining operations may be disrupted or we could experience a delay or halt in our production.
Our labor costs could increase if the shortage of skilled coal mining workers continues.
Efficient coal mining using modern techniques and equipment requires skilled workers in
multiple disciplines such as electricians, equipment operators, engineers and welders, among
others. In addition, employee turnover rates in the coal industry have increased during this
period as coal producers compete for skilled personnel. Because of the shortage of trained coal
miners in recent years, we have operated certain facilities without full staff and have hired
novice miners, who are required to be accompanied by experienced workers as a safety precaution.
These measures have negatively affected our productivity and our operating costs. If the shortage
of experienced labor continues or worsens, our production may be negatively affected or our
operating costs could increase.
Our ability to collect payments from our customers could be impaired if their creditworthiness
deteriorates.
We have contracts to supply coal to energy trading and brokering companies under which they
purchase the coal for their own account or resell the coal to end users. Our ability to receive
payment for coal sold and delivered depends on the continued creditworthiness of our customers. If
we determine that a customer is not creditworthy, we may not be required to deliver coal under the
customers coal sales contract. If this occurs, we may decide to sell the customers coal on the
spot market, which may be at prices lower than the contracted price, or we may be unable to sell
the coal at all. Furthermore, the bankruptcy of any of our customers could materially and
adversely affect our financial position. In addition, our customer base may change with
deregulation as utilities sell their power plants to their non-regulated affiliates or third
parties that may be less creditworthy, thereby increasing the risk we bear for customer payment
default. These new power plant owners may have credit ratings that are below investment grade, or
may become below investment grade after we enter into contracts with them. In addition,
competition with other coal suppliers could force us to extend credit to customers and on terms
that could increase the risk of payment default.
A defect in title or the loss of a leasehold interest in certain property could limit our
ability to mine our coal reserves or result in significant unanticipated costs.
We conduct a significant part of our coal mining operations on properties that we lease. A
title defect or the loss of a lease could adversely affect our ability to mine the associated coal
reserves. We may not verify title to our leased properties or associated coal reserves until we
have committed to developing those properties or coal reserves. We may not commit to develop
property or coal reserves until we have obtained necessary permits and completed exploration. As
such, the title to property that we intend to lease or coal reserves that we intend to mine may
contain defects prohibiting our ability to conduct mining operations. Similarly, our leasehold
interests may be subject to superior property rights of other third parties. In order to conduct
our mining operations on properties where these defects exist, we may incur unanticipated costs.
In addition, some leases require us to produce a minimum quantity of coal and require us to pay
minimum production royalties. Our inability to satisfy those requirements may cause the leasehold
interest to terminate.
27
The availability and reliability of transportation facilities and fluctuations in
transportation costs could affect the demand for our coal or impair our ability to supply coal to
our customers.
We depend upon barge, ship, rail, truck and belt transportation systems to deliver coal to our
customers. Disruptions in transportation services due to weather-related problems, mechanical
difficulties, strikes, lockouts, bottlenecks, and other events could impair our ability to supply
coal to our customers. As we do not have long-term contracts with transportation providers to
ensure consistent and reliable service, decreased performance levels over longer periods of time
could cause our customers to look to other sources for their coal needs. In addition, increases in
transportation costs, including the price of gasoline and diesel fuel, could make coal a less
competitive source of energy when compared to alternative fuels or could make coal produced in one
region of
the United States less competitive than coal produced in other regions of the United States or
abroad. If we experience disruptions in our transportation services or if transportation costs
increase significantly and we are unable to find alternative transportation providers, our coal
mining operations may be disrupted, we could experience a delay or halt of production or our
profitability could decrease significantly.
We may be unable to realize the benefits we expect to occur as a result of acquisitions that
we undertake.
We continually seek to expand our operations and coal reserves through acquisitions of other
businesses and assets, including leasehold interests. Certain risks, including those listed below,
could cause us not to realize the benefits we expect to occur as a result of those acquisitions:
|
|
|
uncertainties in assessing the value, risks, profitability and liabilities (including
environmental liabilities) associated with certain businesses or assets; |
|
|
|
|
the potential loss of key customers, management and employees of an acquired business; |
|
|
|
|
the possibility that operating and financial synergies expected to result from an
acquisition do not develop; |
|
|
|
|
problems arising from the integration of an acquired business; and |
|
|
|
|
unanticipated changes in business, industry or general economic conditions that affect
the assumptions underlying the rationale for a particular acquisition. |
Our profitability depends upon the long-term coal supply agreements we have with our
customers. Changes in purchasing patterns in the coal industry could make it difficult for us to
extend our existing long-term coal supply agreements or to enter into new agreements in the future.
We sell a portion of our coal under long-term coal supply agreements, which we define as
contracts with terms greater than one year. Under these arrangements, we fix the prices of coal
shipped during the initial year and may adjust the prices in later years. As a result, at any
given time the market prices for similar-quality coal may exceed the prices for coal shipped under
these arrangements. Changes in the coal industry may cause some of our customers not to renew,
extend or enter into new long-term coal supply agreements with us or to enter into agreements to
purchase fewer tons of coal than in the past or on different terms or prices. In addition,
uncertainty caused by federal and state regulations, including the Clean Air Act, could deter our
customers from entering into long-term coal supply agreements.
Because we sell a portion of our coal production under long-term coal supply agreements, our
ability to capitalize on more favorable market prices may be limited. Conversely, at any given
time we are subject to fluctuations in market prices for the quantities of coal that we have
produced but which we have not committed to sell. As described above under A substantial or
extended decline in coal prices could negatively affect our profitability and the value of our coal
reserves, the market prices for coal may be volatile and may depend upon factors beyond our
control. Our profitability may be adversely affected if we are unable to sell uncommitted
production at favorable prices or at all. For more information about our long-term coal supply
agreements, you should see Long-Term Coal Supply Arrangements beginning on page 12.
The loss of, or significant reduction in, purchases by our largest customers could adversely
affect our profitability.
For the year ended December 31, 2008, we derived approximately 31.8% of our total coal
revenues from sales to our three largest customers and approximately 57.1% of our total coal
revenues from sales to our ten
28
largest customers. We expect to renew, extend or enter into new
long-term coal supply agreements with those and other customers. However, we may be unsuccessful
in obtaining long-term coal supply agreements with those customers, and those customers may
discontinue purchasing coal from us. If any of those customers, particularly any of our three
largest customers, was to significantly reduce the quantities of coal it purchases from us, or if
we are unable to sell coal to those customers on terms as favorable to us as the terms under our
current long-term coal supply agreements, our profitability could suffer significantly. We have
limited protection during adverse economic conditions and may face economic penalties if we are
unable to satisfy certain quality specifications under our long-term coal supply agreements.
Our long-term coal supply agreements typically contain force majeure provisions allowing the
parties to temporarily suspend performance during specified events beyond their control. Most of
our long-term coal supply agreements also contain provisions requiring us to deliver coal that
satisfies certain quality specifications,
such as heat value, sulfur content, ash content, hardness and ash fusion temperature. These
provisions in our long-term coal supply agreements could result in negative economic consequences
to us, including price adjustments, purchasing replacement coal in a higher-priced open market, the
rejection of deliveries or, in the extreme, contract termination. Our profitability may be
negatively affected if we are unable to seek protection during adverse economic conditions or if we
incur financial or other economic penalties as a result of these provisions of our long-term supply
agreements.
The amount of indebtedness we have incurred could significantly affect our business.
At December 31, 2008, we had consolidated indebtedness of approximately $1.0 billion. We also
have significant lease and royalty obligations. Our ability to satisfy our debt, lease and royalty
obligations, and our ability to refinance our indebtedness, will depend upon our future operating
performance. Our ability to satisfy our financial obligations may be adversely affected if we
incur additional indebtedness in the future. In addition, the amount of indebtedness we have
incurred could have significant consequences to us, such as:
|
|
|
limiting our ability to obtain additional financing to fund growth, such as new LBA
acquisitions or other mergers and acquisitions, working capital, capital expenditures, debt
service requirements or other cash requirements |
|
|
|
|
exposing us to the risk of increased interest costs if the underlying interest rates
rise; |
|
|
|
|
limiting our ability to invest operating cash flow in our business due to existing debt
service requirements; |
|
|
|
|
making it more difficult to obtain surety bonds, letters of credit or other financing,
particularly during weak credit markets; |
|
|
|
|
causing a decline in our credit ratings; |
|
|
|
|
limiting our ability to compete with companies that are not as leveraged and that may be
better positioned to withstand economic downturns; |
|
|
|
|
limiting our ability to acquire new coal reserves and/or plant and equipment needed to
conduct operations; and |
|
|
|
|
limiting our flexibility in planning for, or reacting to, and increasing our
vulnerability to, changes in our business, the industry in which we compete and general
economic and market conditions. |
If we further increase our indebtedness, the related risks that we now face, including those
described above, could intensify. In addition to the principal repayments on our outstanding debt,
we have other demands on our cash resources, including capital expenditures and operating expenses.
Our ability to pay our debt depends upon our operating performance. In particular, economic
conditions could cause our revenues to decline, and hamper our ability to repay our indebtedness.
If we do not have enough cash to satisfy our debt service obligations, we may be required to
refinance all or part of our debt, sell assets or reduce our spending. We may not be able to, at
any given time, refinance our debt or sell assets on terms acceptable to us or at all.
29
Volatility and disruptions in the capital and credit markets could adversely affect our
business, including affecting the cost of new capital, our ability to refinance scheduled debt
maturities and meet other obligations as they come due.
Capital and credit markets can experience extreme volatility and disruption. This volatility
and disruption can exert extreme downward pressure on stock prices and upward pressure on the cost
of new debt capital and can severely restrict credit availability. These disruptions can also
result in higher interest rates on publicly issued debt securities and increased costs under credit
facilities. These disruptions could increase our interest expense and adversely affect our results
of operations and financial position.
Our access to funds under our financing arrangements with Arch Coal or other third parties is
dependent on the ability of the financial institutions that are parties to those arrangements to
meet their funding commitments. Those financial institutions may not be able to meet their funding
commitments if they experience shortages of capital and liquidity or if they experience excessive
volumes of borrowing requests within a short period of time.
Longer term volatility and continued disruptions in the capital and credit markets as a result
of uncertainty, changing or increased regulation of financial institutions, reduced alternatives or
failures of significant financial institutions could adversely affect our access to the liquidity
needed for our business in the longer term. Such
disruptions could require us to take measures to conserve cash until the markets stabilize or
until alternative credit arrangements or other funding for our business needs can be arranged.
We may be unable to comply with restrictions imposed by our financing arrangements.
The agreements governing our outstanding financing arrangements impose a number of
restrictions on us. For example, the terms of our leases and other financing arrangements contain
financial and other covenants that create limitations on our ability to effect acquisitions or
dispositions and incur additional debt and require us to maintain various financial ratios and
comply with various other financial covenants. Our ability to comply with these restrictions may
be affected by events beyond our control. A failure to comply with these restrictions could result
in an event of default under these agreements. In the event of a default, the counterparties to
our financing arrangements could terminate their commitments to us and declare all amounts
borrowed, together with accrued interest and fees, immediately due and payable. If this were to
occur, we might not be able to pay these amounts, or we might be forced to seek an amendment to our
financing arrangements which could make the terms of these arrangements more onerous for us. As a
result, a default under one or more of our existing or future financing arrangements could have
significant consequences for us.
Failure to obtain or renew surety bonds on acceptable terms could affect our ability to secure
reclamation and coal lease obligations and, therefore, our ability to mine or lease coal.
Federal and state laws require us to obtain surety bonds to secure performance or payment of
certain long-term obligations, such as mine closure or reclamation costs, federal and state
workers compensation costs, coal leases and other obligations. We may have difficulty procuring
or maintaining our surety bonds. Our bond issuers may demand higher fees, additional collateral,
including letters of credit or other terms less favorable to us upon those renewals. Because we
are required by state and federal law to have these bonds in place before mining can commence or
continue, or failure to maintain surety bonds, letters of credit or other guarantees or security
arrangements would materially and adversely affect our ability to mine or lease coal. That failure
could result from a variety of factors, including lack of availability, higher expense or
unfavorable market terms, the exercise by third party surety bond issuers of their right to refuse
to renew the surety and restrictions on availability on collateral for current and future third
party surety bond issuers under the terms of our financing arrangements.
Terrorist attacks and threats, escalation of military activity in response to such attacks or
acts of war may adversely affect our business.
Terrorist attacks and threats, escalation of military activity or acts of war have significant
effects on general economic conditions, fluctuations in consumer confidence and spending and market
liquidity. Future terrorist attacks, rumors or threats of war, actual conflicts involving the
United States or its allies, or military or trade disruptions affecting our customers may
significantly affect our operations and those of our customers. As a result, we could experience
delays or losses in transportation and deliveries of coal to our customers, decreased sales of our
coal or extended collections from our customers.
30
RISKS RELATED TO ENVIRONMENTAL AND OTHER REGULATIONS
Extensive environmental regulations, including existing and potential future regulatory
requirements relating to air emissions, affect our customers and could reduce the demand for coal
as a fuel source and cause coal prices and sales of our coal to materially decline.
The operations of our customers are subject to extensive environmental regulation particularly
with respect to air emissions. For example, the federal Clean Air Act and similar state and local
laws extensively regulate the amount of sulfur dioxide, particulate matter, nitrogen oxides, and
other compounds emitted into the air from electric power plants, which are the largest end-users of
our coal. A series of more stringent requirements relating to particulate matter, ozone, haze,
mercury, sulfur dioxide, nitrogen oxide and other air pollutants are expected to be proposed or
become effective in coming years. In addition, concerted conservation efforts that result in
reduced electricity consumption could cause coal prices and sales of our coal to materially
decline.
Considerable uncertainty is associated with these air emissions initiatives. The content of
regulatory requirements in the U.S. is in the process of being developed, and many new regulatory
initiatives remain subject to review by federal or state agencies or the courts. Stringent air
emissions limitations are either in place or are likely to be imposed in the short to medium term,
and these limitations will likely require significant emissions control expenditures for many
coal-fueled power plants. As a result, these power plants may switch to other fuels that generate
fewer of these emissions or may install more effective pollution control equipment that reduces the
need for low sulfur coal, possibly reducing future demand for coal and a reduced need to construct
new coal-fueled power plants. The EIAs expectations for the coal industry assume there will
be a significant number of as yet unplanned coal-fired plants built in the future which may not
occur. Any switching of fuel sources away from coal, closure of existing coal-fired plants, or
reduced construction of new plants could have a material adverse effect on demand for and prices
received for our coal. Alternatively, less stringent air emissions limitations, particularly
related to sulfur, to the extent enacted could make low sulfur coal less attractive, which could
also have a material adverse effect on the demand for and prices received for our coal.
You should see Environmental and Other Regulatory Matters beginning on page 14 for more
information about the various governmental regulations affecting us.
Our failure to obtain and renew permits necessary for our mining operations could negatively
affect our business.
Mining companies must obtain numerous permits that impose strict regulations on various
environmental and operational matters in connection with coal mining. These include permits issued
by various federal, state and local agencies and regulatory bodies. The permitting rules, and the
interpretations of these rules, are complex, change frequently and are often subject to
discretionary interpretations by the regulators, all of which may make compliance more difficult or
impractical, and may possibly preclude the continuance of ongoing operations or the development of
future mining operations. The public, including non-governmental organizations, anti-mining groups
and individuals, have certain statutory rights to comment upon and submit objections to requested
permits and environmental impact statements prepared in connection with applicable regulatory
processes, and otherwise engage in the permitting process, including bringing citizens lawsuits to
challenge the issuance of permits, the validity of environmental impact statements or performance
of mining activities. Accordingly, required permits may not be issued or renewed in a timely
fashion or at all, or permits issued or renewed may be conditioned in a manner that may restrict
our ability to efficiently and economically conduct our mining activities, any of which would
materially reduce our production, cash flow and profitability.
Federal or state regulatory agencies have the authority to order certain of our mines to be
temporarily or permanently closed under certain circumstances, which could materially and adversely
affect our ability to meet our customers demands.
Federal or state regulatory agencies have the authority under certain circumstances following
significant health and safety incidents, such as fatalities, to order a mine to be temporarily or
permanently closed. If this occurred, we may be required to incur capital expenditures to re-open
the mine. In the event that these agencies order the closing of our mines, our coal sales
contracts generally permit us to issue force majeure notices which suspend our obligations to
deliver coal under these contracts. However, our customers may challenge our issuances of force
majeure notices. If these challenges are successful, we may have to purchase coal from third-party
sources, if it is available, to fulfill these obligations, incur capital expenditures to re-open
the mines and/or negotiate settlements with the customers, which may include price reductions, the
reduction of commitments or
31
the extension of time for delivery or terminate customers contracts.
Any of these actions could have a material adverse effect on our business and results of
operations.
The characteristics of coal may make it difficult for coal users to comply with various
environmental standards related to coal combustion or utilization. As a result, coal users may
switch to other fuels, which could affect the volume of our sales and the price of our products.
Coal contains impurities, including but not limited to sulfur, mercury, chlorine, carbon and
other elements or compounds, many of which are released into the air when coal is burned. Stricter
environmental regulations of emissions from coal-fueled power plants could increase the costs of
using coal thereby reducing demand for coal as a fuel source and the volume and price of our coal
sales. Stricter regulations could make coal a less attractive fuel alternative in the planning and
building of power plants in the future.
Proposed reductions in emissions of mercury, sulfur dioxides, nitrogen oxides, particulate
matter or greenhouse gases may require the installation of costly emission control technology or
the implementation of other measures, including trading of emission allowances and switching to
other fuels. For example, in order to meet the federal Clean Air Act limits for sulfur dioxide
emissions from power plants, coal users may need to install scrubbers, use sulfur dioxide emission
allowances (some of which they may purchase), blend high sulfur coal with low-sulfur coal or switch
to other fuels. Reductions in mercury emissions required by certain states will likely require
some power plants to install new equipment, at substantial cost, or discourage the use of certain
coals containing higher levels of mercury. Recent and new proposals calling for reductions in
emissions of carbon dioxide and other greenhouse gases could significantly increase the cost of
operating existing coal-fueled power plants and could inhibit construction of new coal-fueled power
plants. Existing or proposed
legislation focusing on emissions enacted by the United States or individual states could make
coal a less attractive fuel alternative for our customers and could impose a tax or fee on the
producer of the coal. If our customers decrease the volume of coal they purchase from us or switch
to alternative fuels as a result of existing or future environmental regulations aimed at reducing
emissions, our operations and financial results could be adversely impacted.
Extensive environmental regulations impose significant costs on our mining operations, and
future regulations could materially increase those costs or limit our ability to produce and sell
coal.
The coal mining industry is subject to increasingly strict regulation by federal, state and
local authorities with respect to environmental matters such as:
|
|
|
limitations on land use; |
|
|
|
|
mine permitting and licensing requirements; |
|
|
|
|
reclamation and restoration of mining properties after mining is completed; |
|
|
|
|
management of materials generated by mining operations; |
|
|
|
|
the storage, treatment and disposal of wastes; |
|
|
|
|
remediation of contaminated soil and groundwater; |
|
|
|
|
air quality standards; |
|
|
|
|
water pollution; |
|
|
|
|
protection of human health, plant-life and wildlife, including endangered or threatened
species; |
|
|
|
|
protection of wetlands; |
|
|
|
|
the discharge of materials into the environment; |
|
|
|
|
the effects of mining on surface water and groundwater quality and availability; and |
|
|
|
|
the management of electrical equipment containing polychlorinated biphenyls. |
The costs, liabilities and requirements associated with the laws and regulations related to
these and other environmental matters may be costly and time-consuming and may delay commencement
or continuation of exploration or production operations. We cannot assure you that we have been or
will be at all times in compliance with the applicable laws and regulations. Failure to comply
with these laws and regulations may
32
result in the assessment of administrative, civil and criminal
penalties, the imposition of cleanup and site restoration costs and liens, the issuance of
injunctions to limit or cease operations, the suspension or revocation of permits and other
enforcement measures that could have the effect of limiting production from our operations. We may
incur material costs and liabilities resulting from claims for damages to property or injury to
persons arising from our operations. If we are pursued for sanctions, costs and liabilities in
respect of these matters, our mining operations and, as a result, our profitability could be
materially and adversely affected.
New legislation or administrative regulations or new judicial interpretations or
administrative enforcement of existing laws and regulations, including proposals related to the
protection of the environment that would further regulate and tax the coal industry, may also
require us to change operations significantly or incur increased costs. Such changes could have a
material adverse effect on our financial condition and results of operations. You should see
Environmental and Other Regulatory Matters beginning on page 14 for more information about the
various governmental regulations affecting us.
If the assumptions underlying our estimates of reclamation and mine closure obligations are
inaccurate, our costs could be greater than anticipated.
SMCRA and counterpart state laws and regulations establish operational, reclamation and
closure standards for all aspects of surface mining, as well as most aspects of underground mining.
We base our estimates of reclamation and mine closure liabilities on permit requirements,
engineering studies and our engineering expertise related to these requirements. Our management
and engineers periodically review these estimates. The estimates can change significantly if
actual costs vary from our original assumptions or if governmental regulations change
significantly. Statement of Financial Accounting Standards No. 143, Accounting for Asset
Retirement Obligations, which we refer to as Statement No. 143, requires us to record these
obligations as
liabilities at fair value. In estimating fair value, we considered the estimated current
costs of reclamation and mine closure and applied inflation rates and a third-party profit, as
required by Statement No. 143. The third-party profit is an estimate of the approximate markup
that would be charged by contractors for work performed on our behalf. The resulting estimated
reclamation and mine closure obligations could change significantly if actual amounts change
significantly from our assumptions, which could have a material adverse effect on our results of
operations and financial condition.
Our operations may impact the environment or cause exposure to hazardous substances, and our
properties may have environmental contamination, which could result in material liabilities to us.
Our operations currently use hazardous materials and generate limited quantities of hazardous
wastes from time to time. We could become subject to claims for toxic torts, natural resource
damages and other damages as well as for the investigation and clean up of soil, surface water,
groundwater, and other media. Such claims may arise, for example, out of conditions at sites that
we currently own or operate, as well as at sites that we previously owned or operated, or may
acquire. Our liability for such claims may be joint and several, so that we may be held
responsible for more than our share of the contamination or other damages, or even for the entire
share.
These and other similar unforeseen impacts that our operations may have on the environment, as
well as exposures to hazardous substances or wastes associated with our operations, could result in
costs and liabilities that could materially and adversely affect us.
Item 1B. Unresolved Staff Comments.
None.
Item 2. Properties.
OUR PROPERTIES
General
At December 31, 2008, we owned or controlled primarily through long-term leases approximately
98,300 acres of coal land in Wyoming, 69,800 acres of coal land in Utah, 21,800 acres of coal land
in New Mexico and 18,500 acres of coal land in Colorado. We lease a significant portion of our
coal land from Arch Coal. Arch Coal leases a portion of that property from the federal government
and from various state governments. Certain of our loadout facilities are located on properties
held under leases which expire at varying dates over the next 30
33
years. Most of the leases contain
options to renew. Our remaining loadout facilities are located on property owned by Arch Coal or
for which we have a special use permit.
Our Coal Reserves
We estimate that we owned or controlled approximately 2.1 billion tons of proven and probable
recoverable reserves at December 31, 2008. Our coal reserve estimates at December 31, 2008 were
prepared by Arch Coals engineers and geologists and reviewed by a mining and geological consultant
retained by Arch Coal for those purposes. Our coal reserve estimates are based on data obtained
from our drilling activities and other available geologic data. Our coal reserve estimates are
periodically updated to reflect past coal production and other geologic and mining data.
Acquisitions or sales of coal properties will also change these estimates. Changes in mining
methods or the utilization of new technologies may increase or decrease the recovery basis for a
coal seam.
Our coal reserve estimates include reserves that can be economically and legally extracted or
produced at the time of their determination. In determining whether our reserves meet this
standard, we take into account, among other things, our potential inability to obtain a mining
permit, the possible necessity of revising a mining plan, changes in estimated future costs,
changes in future cash flows caused by changes in costs required to be incurred to meet regulatory
requirements and obtaining mining permits, variations in quantity and quality of coal, and varying
levels of demand and their effects on selling prices. We use various assumptions in preparing our
estimates of our coal reserves. You should see Inaccuracies in our estimates of our coal reserves
could result in decreased profitability from lower than expected revenues or higher than expected
costs contained under the heading Risk Factors beginning on page 23 for more information.
The following tables present our estimated assigned and unassigned recoverable coal reserves
at December 31, 2008:
Total Assigned Reserves
(Tons in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
|
|
|
Sulfur Content |
|
|
|
|
|
|
|
|
|
|
|
|
Assigned |
|
|
|
|
|
|
|
|
|
(lbs. per million Btus) |
|
|
|
|
|
Reserve Control |
|
Mining Method |
|
Past Reserve Estimates |
|
|
Recoverable |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As Received |
|
|
|
|
|
|
|
|
|
|
|
|
|
Under- |
|
|
|
|
|
|
Reserves |
|
Proven |
|
Probable |
|
<1.2 |
|
1.2-2.5 |
|
>2.5 |
|
Btus per lb.(1) |
|
Leased |
|
Owned |
|
Surface |
|
ground |
|
2006 |
|
2007 |
Wyoming |
|
|
1,476 |
|
|
|
1,440 |
|
|
|
36 |
|
|
|
1,429 |
|
|
|
47 |
|
|
|
|
|
|
|
8,849 |
|
|
|
1,461 |
|
|
|
15 |
|
|
|
1,476 |
|
|
|
|
|
|
|
1,655 |
|
|
|
1,549 |
|
Utah |
|
|
89 |
|
|
|
54 |
|
|
|
35 |
|
|
|
82 |
|
|
|
7 |
|
|
|
|
|
|
|
11,441 |
|
|
|
88 |
|
|
|
1 |
|
|
|
|
|
|
|
89 |
|
|
|
110 |
|
|
|
103 |
|
Colorado |
|
|
71 |
|
|
|
55 |
|
|
|
16 |
|
|
|
71 |
|
|
|
|
|
|
|
|
|
|
|
11,703 |
|
|
|
71 |
|
|
|
|
|
|
|
|
|
|
|
71 |
|
|
|
67 |
|
|
|
79 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
1,636 |
|
|
|
1,549 |
|
|
|
87 |
|
|
|
1,582 |
|
|
|
54 |
|
|
|
|
|
|
|
9,114 |
|
|
|
1,620 |
|
|
|
16 |
|
|
|
1,476 |
|
|
|
160 |
|
|
|
1,832 |
|
|
|
1,731 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
As received Btus per lb. includes the weight of moisture in the coal on an as sold
basis. |
Total Unassigned Reserves
(Tons in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unassigned |
|
|
|
|
|
|
|
|
|
Sulfur Content |
|
|
|
|
|
|
|
|
Recoverable |
|
|
|
|
|
|
|
|
|
(lbs. per million Btus) |
|
As Received |
|
Reserve Control |
|
Mining Method |
|
|
Reserves |
|
Proven |
|
Probable |
|
<1.2 |
|
1.2-2.5 |
|
>2.5 |
|
Btus per lb.(1) |
|
Leased |
|
Owned |
|
Surface |
|
Underground |
Wyoming |
|
|
390 |
|
|
|
294 |
|
|
|
96 |
|
|
|
342 |
|
|
|
48 |
|
|
|
|
|
|
|
9,664 |
|
|
|
299 |
|
|
|
91 |
|
|
|
216 |
|
|
|
174 |
|
Utah |
|
|
71 |
|
|
|
19 |
|
|
|
52 |
|
|
|
37 |
|
|
|
34 |
|
|
|
|
|
|
|
11,438 |
|
|
|
71 |
|
|
|
|
|
|
|
|
|
|
|
71 |
|
Colorado |
|
|
30 |
|
|
|
24 |
|
|
|
6 |
|
|
|
28 |
|
|
|
2 |
|
|
|
|
|
|
|
11,458 |
|
|
|
30 |
|
|
|
|
|
|
|
|
|
|
|
30 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
491 |
|
|
|
337 |
|
|
|
154 |
|
|
|
407 |
|
|
|
84 |
|
|
|
|
|
|
|
10,030 |
|
|
|
400 |
|
|
|
91 |
|
|
|
216 |
|
|
|
275 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
As received Btus per lb. includes the weight of moisture in the coal on an as
sold basis. |
Federal and state legislation controlling air pollution affects the demand for certain types
of coal by limiting the amount of sulfur dioxide which may be emitted as a result of fuel
combustion and encourages a greater demand for low-sulfur coal. All of our identified coal
reserves have been subject to preliminary coal seam analysis to test sulfur content. Of these
reserves, approximately 93.5% consist of compliance coal, or coal which emits 1.2 pounds or less of
sulfur dioxide per million Btus upon combustion, while an additional 4.6% could be sold as
low-sulfur coal. Most of our reserves are suitable for the domestic steam coal markets.
The
carrying value of our coal reserves at December 31, 2008 was $380.9 million.
34
Reserve Acquisition Process
A significant portion of the coal we control in the western United States was acquired by Arch
Coal through LBA process. Under this process, before a mining company can obtain new coal
reserves, the coal tract must be nominated for lease, and the company must win the lease through a
competitive bidding process. The LBA process can last anywhere from two to five years from the
time the coal tract is nominated to the time a final bid is accepted by the BLM. After the LBA is
awarded, the company then conducts the necessary testing to determine what amount can be classified
as reserves.
To initiate the LBA process, companies wanting to acquire additional coal must file an
application with the BLMs state office indicating interest in a specific coal tract. The BLM
reviews the initial application to determine whether the application conforms to existing land-use
plans for that particular tract of land and that the application would provide for maximum coal
recovery. The application is further reviewed by a regional coal team at a public meeting. Based
on a review of the available information and public comment, the regional coal team will make a
recommendation to the BLM whether to continue, modify or reject the application.
If the BLM determines to continue the application, the company that submitted the application
will pay for a BLM-directed environmental analysis or an environmental impact statement to be
completed. This analysis or impact statement is subject to publication and public comment. The
BLM may consult with other governmental agencies during this process, including state and federal
agencies, surface management agencies, Native American tribes or bands, the U.S. Department of
Justice or others as needed. The public comment period for an analysis or impact statement
typically occurs over a 60-day period.
After the environmental analysis or environmental impact statement has been issued and a
recommendation has been published that supports the lease sale of the LBA tract, the BLM schedules
a public competitive lease sale. The BLM prepares an internal estimate of the fair market value of
the coal that is based on its economic analysis and comparable sales analysis. Prior to the lease
sale, companies interested in acquiring the lease must send sealed bids to the BLM. The bid
amounts for the lease are payable in five annual installments, with the first 20% installment due
when the mining operator submits its initial bid for an LBA. Before the lease is approved by the
BLM, the company must first furnish to the BLM an initial rental payment for the first year of rent
along with either a bond for the next 20% annual installment payment for the bid amount, or an
application for history of timely payment, in which case the BLM may waive the bond requirement if
the company successfully meets all the qualifications of a timely payor. The bids are opened at
the lease sale. If the BLM decides to grant a lease, the lease is awarded to the company that
submitted the highest total bid meeting or exceeding the BLMs fair market value estimate, which is
not published. The BLM, however, is not required to grant a lease even if it determines that a bid
meeting or exceeding the fair market value of the coal has been submitted. The winning bidder must
also submit a report setting forth the nature and extent of its coal holdings to the U.S.
Department of Justice for a 30-day antitrust review of the lease. If the successful bidder was not
the initial applicant, the BLM will refund the initial applicant certain fees it paid in connection
with the application process, for example the fees associated with the environmental analysis or
environmental impact statement, and the winning bidder will bear those costs. Coal won through the
LBA process and subject to federal leases are administered by the U.S. Department of Interior under
the Federal Coal Leasing Amendment Act of 1976. In addition, small coal tracts adjacent to
existing LBAs may be added through an agreed upon lease modification with the BLM. Once the BLM
has issued a lease, the company must also complete the permitting process before it can mine the
coal. You should see the section entitled Environmental and Other Regulatory Matters beginning
on page 14 for more information about the permitting process.
Most of our federal coal leases governing the property we control have an initial term of 20
years and are renewable for subsequent 10-year periods and for so long thereafter as coal is
produced in commercial quantities. These leases require diligent development within the first ten
years of the lease award with a required coal extraction of 1.0% of the total coal under the lease
by the end of that 10-year period. At the end of the 10-year development period, the lessee is
required to maintain continuous operations, as defined in the applicable leasing regulations. In
certain cases a lessee may combine contiguous leases into a logical mining unit, which we refer to
as an LMU. This allows the production of coal from any of the leases within the LMU to be used to
meet the continuous operation requirements for the entire LMU. Some of our mines are also subject
to coal leases with applicable state regulatory agencies and have different terms and conditions
that we must adhere to in a similar way to our federal leases. Under these federal and state
leases, if the leased coal is not diligently developed during the initial 10-year development
period or if certain other terms of the leases are not complied with, including the requirement to
produce a minimum quantity of coal or pay a minimum production royalty, if
35
applicable, the BLM or
the applicable state regulatory agency can terminate the lease prior to the expiration of its term.
Title to Coal Property
Title to coal properties held by lessors or grantors to us and our subsidiaries and the
boundaries of properties are normally verified at the time of leasing or acquisition. However, in
cases involving less significant properties and consistent with industry practices, title and
boundaries are not completely verified until such time as our independent operating subsidiaries
prepare to mine such reserves. If defects in title or boundaries of undeveloped reserves are
discovered in the future, control of and the right to mine such reserves could be adversely
affected. You should see A defect in title or the loss of a leasehold interest in certain
property could limit our ability to mine our coal reserves or result in significant unanticipated
costs contained under the heading Risk Factors beginning on page 23 for more information.
At December 31, 2008, approximately 5.0% of our coal reserves were held in fee, with the
balance controlled by leases, most of which do not expire until the exhaustion of mineable and
merchantable coal. Under current mining plans, substantially all reported leased reserves will be
mined out within the period of existing leases or within the time period of assured lease renewals.
Royalties are paid to lessors either as a fixed price per ton or as a percentage of the gross
sales price of the mined coal. The majority of the significant leases are on a percentage royalty
basis. In some cases, a payment is required, payable either at the time of execution of the lease
or in annual installments. In most cases, the prepaid royalty amount is applied to reduce future
production royalties.
From time to time, lessors or sublessors of land leased by our subsidiaries have sought to
terminate such leases on the basis that such subsidiaries have failed to comply with the financial
terms of the leases or that the mining and related operations conducted by such subsidiaries are
not authorized by the leases. Some of these allegations relate to leases upon which we conduct
operations material to our consolidated financial position, results of operations and liquidity,
but we do not believe any pending claims by such lessors or sublessors have merit or will result in
the termination of any material lease or sublease.
Item 3. Legal Proceedings.
We are involved in various claims and legal actions arising in the ordinary course of
business, including employee injury claims. After conferring with counsel, it is the opinion of
management that the ultimate resolution of these claims, to the extent not previously provided for,
will not have a material adverse effect on our consolidated financial condition, results of
operations or liquidity.
Item 4. Submission of Matters to a Vote of Security Holders.
Not applicable.
PART II
|
|
|
Item 5. |
|
Market for Registrants Common Equity, Related Stockholder Matters
and Issuer Purchases of Equity Securities. |
There is no market for our common equity.
36
|
|
|
Item 6. |
|
Selected Financial Data. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
|
|
|
|
|
|
|
2006 |
|
2005 |
|
2004 |
|
|
2008 |
|
2007 |
|
(1) (2) |
|
(1) (3) |
|
(4) |
|
|
(Amounts in thousands, except per ton data) |
Statement of Operations Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales revenue |
|
$ |
1,758,008 |
|
|
$ |
1,541,066 |
|
|
$ |
1,491,362 |
|
|
$ |
1,126,742 |
|
|
$ |
735,162 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations |
|
|
180,392 |
|
|
|
197,271 |
|
|
|
314,263 |
|
|
|
186,061 |
|
|
|
83,275 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
174,370 |
|
|
|
201,165 |
|
|
|
287,013 |
|
|
|
128,844 |
|
|
|
32,946 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance Sheet Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
2,851 |
|
|
$ |
248 |
|
|
$ |
186 |
|
|
$ |
152 |
|
|
$ |
1,351 |
|
Receivable from Arch Coal, Inc. |
|
|
1,528,068 |
|
|
|
1,427,833 |
|
|
|
1,152,102 |
|
|
|
869,056 |
|
|
|
677,934 |
|
Total assets |
|
|
3,105,084 |
|
|
|
2,852,187 |
|
|
|
2,557,772 |
|
|
|
2,215,376 |
|
|
|
2,013,436 |
|
Total debt |
|
|
1,021,819 |
|
|
|
1,032,473 |
|
|
|
958,881 |
|
|
|
960,247 |
|
|
|
961,613 |
|
Redeemable membership interests |
|
|
8,765 |
|
|
|
8,000 |
|
|
|
6,934 |
|
|
|
5,647 |
|
|
|
4,971 |
|
Non-redeemable membership interests |
|
|
1,300,175 |
|
|
|
1,147,184 |
|
|
|
934,545 |
|
|
|
677,795 |
|
|
|
543,058 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Flow Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by operating activities |
|
$ |
396,582 |
|
|
$ |
324,764 |
|
|
$ |
539,666 |
|
|
$ |
225,798 |
|
|
$ |
115,302 |
|
Depreciation, depletion and amortization |
|
|
154,695 |
|
|
|
135,294 |
|
|
|
108,272 |
|
|
|
98,347 |
|
|
|
80,703 |
|
Capital expenditures |
|
|
286,607 |
|
|
|
147,423 |
|
|
|
260,368 |
|
|
|
108,600 |
|
|
|
78,313 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons sold |
|
|
120,361 |
|
|
|
115,743 |
|
|
|
113,759 |
|
|
|
105,796 |
|
|
|
86,264 |
|
Tons produced |
|
|
119,494 |
|
|
|
115,841 |
|
|
|
114,928 |
|
|
|
106,554 |
|
|
|
91,466 |
|
Average sales price per ton |
|
$ |
14.61 |
|
|
$ |
13.31 |
|
|
$ |
13.11 |
|
|
$ |
10.65 |
|
|
$ |
8.52 |
|
|
|
|
(1) |
|
On October 27, 2005, we conducted a precautionary evacuation of our West Elk mine
after we detected elevated readings of combustion-related gases in an area of the mine where
we had completed mining activities but had not yet removed final longwall equipment. We
estimate that the idling resulted in $30.0 million of lost profits during the first quarter of
2006, in addition to the effect of the idling and fire-fighting costs incurred during the
fourth quarter of 2005 of $33.3 million. We recognized insurance recoveries related to the
event of $41.9 million during the year ended December 31, 2006. |
|
(2) |
|
On January 1, 2006, we adopted the provisions of Emerging Issues Task Force Issue
No. 04-6, Accounting for Stripping Costs in the Mining Industry. The cumulative effect of
adoption was to reduce inventory by $37.6 million and deferred development cost by $2.0
million with a corresponding decrease to membership interests. |
|
(3) |
|
On December 30, 2005, we sold to Peabody Energy Corporation a rail spur, rail
loadout and an idle office complex located in the Powder River Basin, for a purchase price of
$79.6 million. As a result of the transaction, we recognized a gain of $43.3 million. |
|
(4) |
|
During 2004, Arch Coal contributed the North Rochelle mine in the Powder River Basin
to the Company. Arch Coal also purchased the remaining 35% interest in Canyon Fuel that we
did not own and we began consolidating Canyon Fuel in our financial statements as of July 31,
2004. |
|
|
|
Item 7. |
|
Managements Discussion and Analysis of Financial Condition and Results of Operations. |
Overview
We are a subsidiary of Arch Coal, Inc., one of the largest coal producers in the United
States. Our two reportable business segments are based on the low-sulfur U.S. coal producing
regions in which we operate the Powder River Basin and the Western Bituminous region. These
geographically distinct areas are characterized by geology, coal transportation routes to
consumers, regulatory environments and coal quality. These regional similarities have caused
market and contract pricing environments to develop by coal region and form the basis for the
segmentation of our operations.
The Powder River Basin is located in northeastern Wyoming and southeastern Montana. The coal
we mine from surface operations in this region has a very low sulfur content and a low heat value
compared to the other region in which we operate. The price of Powder River Basin coal is
generally less than that of coal produced in other regions because Powder River Basin coal exists
in greater abundance, is easier to mine and thus has a lower cost of production. In addition,
Powder River Basin coal is generally lower in heat value, which requires some electric power
generation facilities to blend it with higher Btu coal or retrofit some existing coal plants to
accommodate lower Btu coal. The Western Bituminous region includes western Colorado, eastern Utah
and southern Wyoming. Coal we mine from underground and surface mines in this region typically has
a low sulfur content and varies in heat value.
As discussed under the section entitled The Coal Industry, worldwide coal demand continued
to increase during 2008, driven by rapid growth in electrical power generation capacity in Asia,
particularly in China and
37
India. In the United States, we estimate that electricity generation
declined approximately 0.9% in 2008 in
response to mild weather and slowing economic activity, particularly during the second half of
the year. An increase in international electricity demand had led to increased demand for coal
exports from the United States and, during 2008, coal exports for both steam and metallurgical coal
increased significantly as demand for U.S. coal in the Atlantic Basin increased. During the second
half of 2008, demand for steam and metallurgical coal declined as the United States and most
international economies deteriorated. We believe these economic challenges will continue to affect
domestic and international coal demand in 2009. Despite the deterioration in coal index pricing
during the second half of 2008, our average realized prices for 2008 were significantly higher than
comparable prices for 2007.
In 2009, we expect U.S. power generation to decline more than 1.0% due to weaker domestic and
international economic conditions. We also expect U.S. coal consumption to decline in 2009 in
response to reduced consumption for electricity generation, lower metallurgical coal demand
resulting from global steel production cuts and increased use of natural gas by some electricity
generation facilities. As a result of these market pressures, coupled with continued geological
challenges, cost pressures, regulatory hurdles and limited access to capital, we expect coal
production and capital spending levels across the domestic coal industry will be curtailed. Due to
weakening demand in response to challenging domestic economic conditions, we have decreased our
estimates of the amount of coal we plan to sell in 2009. In addition, we have decreased our
expected capital expenditures for 2009 and have established other process improvement initiatives
and cost containment programs.
We estimate that, at December 31, 2008, approximately 21 gigawatts of generating capacity was
under construction or in advanced stages of development in the United States. We expect these
plants to come online in the next several years, with more than half of these plants to be online
by the end of 2010. As such, we anticipate that 2009 will be a transitional year for the U.S. coal
industry. Over the intermediate and long-term, we believe coal market fundamentals will be
favorable, benefiting from an overall increase in energy use, particularly in developing countries
such as China and India.
On March 8, 2009, Arch Coal entered into an agreement to purchase the Jacobs Ranch mining
complex in the Powder River Basin from Rio Tinto Energy America for a purchase price of $761.0
million. At December 31, 2008, we estimate that Jacobs Ranch controlled approximately 381.0
million tons of coal reserves adjacent to our Black Thunder mining complex. Arch Coal has
announced that it intends to integrate the Jacobs Ranch and Black Thunder mining complexes upon
completion of the transaction. The transaction is subject to certain governmental and regulatory
conditions and approvals, including under competition laws and regulations, and other customary
conditions. Neither we nor Arch Coal can provide any assurance that the transaction will be
completed.
Items Affecting Comparability of Reported Results
The comparability of our operating results for the years ended December 31, 2008, 2007 and
2006 is affected by the following significant item:
West Elk combustion event We idled our West Elk mine in Colorado in the first quarter of
2006 as a result of a combustion-related event that occurred in October 2005. We estimate that the
idling resulted in $30.0 million in lost profits during the first quarter of 2006. We also
recognized insurance recoveries related to the event of $41.9 million during the year ended
December 31, 2006.
Results of Operations
Year Ended December 31, 2008 Compared to Year Ended December 31, 2007
Summary. Our results during the year ended December 31, 2008 when compared with the year
ended December 31, 2007 were affected primarily by an upward pressure on commodity costs, higher
depreciation, depletion and amortization costs, partially offset by stronger market conditions,
primarily in the first half of the year.
Revenues. The following table summarizes information about coal sales during the year ended
December 31, 2008 and compares it with the information for the year ended December 31, 2007:
38
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
Increase |
|
|
2008 |
|
2007 |
|
Amount |
|
% |
|
|
(Amounts in thousands, except per ton data and percentages) |
Coal sales |
|
$ |
1,758,008 |
|
|
$ |
1,541,066 |
|
|
$ |
216,942 |
|
|
|
14.1 |
% |
Tons sold |
|
|
120,361 |
|
|
|
115,743 |
|
|
|
4,618 |
|
|
|
4.0 |
|
Coal sales realization per ton sold |
|
$ |
14.61 |
|
|
$ |
13.31 |
|
|
$ |
1.30 |
|
|
|
9.8 |
|
Coal sales. Coal sales increased from 2007 to 2008 due to higher price realizations and
higher sales volumes in both segments. We have provided more information about the tons sold and
the coal sales realizations per ton by operating segment under the heading Operating segment
results beginning on page 39.
Expenses, costs and other. The following table summarizes expenses, costs and other operating
income, net for the year ended December 31, 2008 and compares it with the information for the year
ended December 31, 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
Decrease in Net Income |
|
|
|
2008 |
|
|
2007 |
|
|
$ |
|
|
% |
|
|
|
(Dollars in thousands) |
|
Cost of coal sales |
|
$ |
1,395,176 |
|
|
$ |
1,192,348 |
|
|
$ |
(202,828 |
) |
|
|
(17.0 |
)% |
Depreciation, depletion and amortization |
|
|
154,695 |
|
|
|
135,294 |
|
|
|
(19,401 |
) |
|
|
(14.3 |
) |
Selling, general and administrative expenses |
|
|
31,940 |
|
|
|
26,298 |
|
|
|
(5,642 |
) |
|
|
(21.5 |
) |
Other operating income, net |
|
|
(4,195 |
) |
|
|
(10,145 |
) |
|
|
(5,950 |
) |
|
|
(58.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
1,577,616 |
|
|
$ |
1,343,795 |
|
|
$ |
(233,821 |
) |
|
|
(17.4 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of coal sales. Our cost of coal sales increased from 2007 to 2008 primarily due to
higher taxes, royalties and other costs that are sensitive to sales prices ($39.6 million), an
increase in transportation costs ($31.8 million), higher
per-ton production costs in the Powder River Basin, and an increase in sales volumes. We have
provided more information about our operating segments under the heading Operating segment
results below.
Depreciation, depletion and amortization. The increase in depreciation, depletion and
amortization expense from 2007 to 2008 is due primarily to the costs of capital improvement and
mine development projects that we capitalized in 2007 and 2008. We have provided additional
information concerning our capital spending in the section entitled Liquidity and Capital
Resources beginning on page 42.
Selling, general and administrative expenses. Selling, general and administrative expenses
represent expenses allocated to us from Arch Coal. Expenses are allocated based on Arch Coals
best estimates of proportional or incremental costs, whichever is more representative of costs
incurred by Arch Coal on our behalf.
Other operating income, net. The decrease in other operating income, net in 2008 compared to
2007 is primarily the result of a $6.0 million gain in 2007 on the sale of non-core reserves in the
Powder River Basin.
Operating segment results. The following table shows results by operating segment for the year
ended December 31, 2008 and compares it with the information for the year ended December 31, 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
Increase (Decrease) |
|
|
2008 |
|
2007 |
|
Amount |
|
% |
|
|
(Amounts in thousands, except per ton data and percentages) |
Powder River Basin
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons sold |
|
|
99,952 |
|
|
|
96,418 |
|
|
|
3,534 |
|
|
|
3.7 |
% |
Coal sales realization per ton sold (1) |
|
$ |
11.02 |
|
|
$ |
10.36 |
|
|
$ |
0.66 |
|
|
|
6.4 |
% |
Operating margin per ton sold (2) |
|
$ |
0.85 |
|
|
$ |
1.15 |
|
|
$ |
(0.30 |
) |
|
|
(26.1 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Western Bituminous
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons sold |
|
|
20,409 |
|
|
|
19,325 |
|
|
|
1,084 |
|
|
|
5.6 |
% |
Coal sales realization per ton sold (1) |
|
$ |
27.46 |
|
|
$ |
24.70 |
|
|
$ |
2.76 |
|
|
|
11.2 |
% |
Operating margin per ton sold (2) |
|
$ |
5.84 |
|
|
$ |
5.11 |
|
|
$ |
0.73 |
|
|
|
14.3 |
% |
|
|
|
(1) |
|
Coal sales prices per ton exclude certain transportation costs that we pass through
to our customers. We use these financial measures because we believe the amounts as adjusted
better represent the coal sales prices we achieved within our operating segments. Since other
companies may calculate coal sales prices per ton differently, our calculation may not be
comparable to similarly titled measures used by those companies. For the year ended December
31, 2008, transportation costs per ton billed to customers were $0.03 for the Powder River
Basin and $4.57 for the Western Bituminous region. For the year ended December 31, 2007,
transportation costs per ton billed to customers were $0.04 for the Powder River Basin and
$3.17 for the Western Bituminous region. |
|
(2) |
|
Operating margin per ton is calculated as the result of coal sales revenues less
cost of coal sales and depreciation, depletion and amortization divided by tons sold. |
39
Powder River Basin Sales volume in the Powder River Basin was higher in 2008 when compared
to 2007 due primarily to planned production cutbacks in 2007 in response to weak market conditions.
Increases in sales prices during 2008 when compared with 2007 reflect higher pricing on contract
and market index-priced tons,
partially offset by the effect of lower sulfur dioxide emission allowance prices. On a
per-ton basis, operating margins in 2008 decreased from 2007 due to an increase in per-ton costs,
which offset the contribution of higher sales prices. The increase in per-ton costs resulted
primarily from higher diesel fuel and explosives prices, higher sales-sensitive costs, costs
related to planned repair and maintenance projects and higher labor costs.
Western Bituminous In the Western Bituminous region, sales volume increased during 2008
when compared with 2007, driven largely by increased demand in the region. Higher sales prices
during 2008 when compared with 2007 resulted from higher contract pricing from the roll off of
lower-priced legacy contracts and the effect of market-based sales in 2008. Higher sales prices
resulted in higher per-ton operating margins for 2008 compared to 2007, partially offset by an
increase in transportation costs, depreciation, depletion and amortization and sales-sensitive
costs.
In the Western Bituminous Region, we transitioned to a new coal seam at our West Elk mining
complex in Colorado in December 2008. We have experienced adverse geologic conditions that have
affected production in the first panel of the new seam and that have reduced the quality of the coal produced. We
currently expect these geologic conditions in this panel to impact production intermittently during
the first half of 2009.
Net interest income. The following table summarizes our net interest income for the year
ended December 31, 2008 and compares it with the information for the year ended December 31, 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (Decrease) |
|
|
|
Year Ended December 31 |
|
|
in Net Income |
|
|
|
2008 |
|
|
2007 |
|
|
$ |
|
|
% |
|
|
|
(Dollars in thousands) |
|
Interest expense |
|
$ |
(66,556 |
) |
|
$ |
(72,147 |
) |
|
$ |
5,591 |
|
|
|
7.7 |
% |
Interest income |
|
|
74,869 |
|
|
|
99,683 |
|
|
|
(24,814 |
) |
|
|
(24.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
8,313 |
|
|
$ |
27,536 |
|
|
$ |
(19,223 |
) |
|
|
(69.8 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense consists of interest on our 63/4% senior notes, the discount on trade accounts
receivable sold to Arch Coal under Arch Coals accounts receivable securitization program and
interest on our commercial paper. The decrease in interest expense from 2007 to 2008 is the result
of an increase in interest costs capitalized and a lower rate of discount on receivables sold to
Arch Coal, in part offset by an increase in interest on our commercial paper program, which
commenced in August 2007. We capitalized $11.7 million of interest during the year ended December
31, 2008 compared to $4.3 million during the year ended December 31, 2007. For more information on
our ongoing capital improvement and development projects, see Liquidity and Capital Resources
beginning on page 42.
Our cash transactions are managed by Arch Coal. Cash paid to or from us that is not
considered a distribution or a contribution is recorded as a receivable from Arch Coal. The
receivable balance earns interest from Arch Coal at the prime interest rate. The decrease in
interest income results primarily from a lower prime interest rate during the year ended December
31, 2008 as compared to the year ended December 31, 2007. This decrease was partially offset by a
higher average receivable balance during the year ended December 31, 2008 as compared to the same
period in 2007.
Other non-operating expense. Our non-operating expense is related to the termination of hedge
accounting on interest rate swaps and the resulting amortization of amounts that had previously
been deferred.
Year Ended December 31, 2007 Compared to Year Ended December 31, 2006
Summary. Our results during 2007 when compared to 2006 were affected by increased sales
volume and an increase in interest income offset by the impacts of higher depreciation, depletion
and amortization, higher cash costs in the Powder River Basin and the net effect of the insurance
proceeds we recorded in 2006 related to the West Elk idling and the effect of the idling in the
first quarter of 2006.
Revenues. The following table summarizes information about coal sales during the year ended
December 31, 2007 and compares those results to the comparable information for the year ended
December 31, 2006:
40
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
Increase |
|
|
2007 |
|
2006 |
|
Amount |
|
% |
|
|
(Amounts in thousands, except per ton data and percentages) |
Coal sales |
|
$ |
1,541,066 |
|
|
$ |
1,491,362 |
|
|
$ |
49,704 |
|
|
|
3.3 |
% |
Tons sold |
|
|
115,743 |
|
|
|
113,759 |
|
|
|
1,984 |
|
|
|
1.7 |
|
Coal sales realization per ton sold |
|
$ |
13.31 |
|
|
$ |
13.11 |
|
|
$ |
0.20 |
|
|
|
1.5 |
% |
Coal sales. Coal sales increased from 2006 to 2007 primarily due to higher sales volume and
higher average
coal sales realization per ton sold. A portion of the increase in the average coal sales
realization per ton is due to a change in the regional segment mix. A decrease in Powder River
Basin sales volumes and an increase in Western Bituminous region sales volumes as a percentage of
total sales volume resulted in a higher average sales price because Powder River Basin coal has a
lower average sales price per ton than Western Bituminous region coal. We have provided more
information about the tons sold and the coal sales realizations per ton by operating segment under
the heading Operating segment results below.
Expenses, costs and other. The following table summarizes expenses, costs and other operating
income, net for the year ended December 31, 2007 and compares those results to the comparable
information for the year ended December 31, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (Decrease) |
|
|
|
Year Ended December 31 |
|
|
in Net Income |
|
|
|
2007 |
|
|
2006 |
|
|
$ |
|
|
% |
|
|
|
|
|
|
|
(Dollars in thousands) |
|
|
|
|
|
Cost of coal sales |
|
$ |
1,192,348 |
|
|
$ |
1,049,429 |
|
|
$ |
(142,919 |
) |
|
|
(13.6 |
)% |
Depreciation, depletion and amortization |
|
|
135,294 |
|
|
|
108,272 |
|
|
|
(27,022 |
) |
|
|
(25.0 |
) |
Selling, general and administrative expenses |
|
|
26,298 |
|
|
|
23,466 |
|
|
|
(2,832 |
) |
|
|
(12.1 |
) |
Other operating income, net |
|
|
(10,145 |
) |
|
|
(4,068 |
) |
|
|
6,077 |
|
|
|
149.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
1,343,795 |
|
|
$ |
1,177,099 |
|
|
$ |
(166,696 |
) |
|
|
(14.2 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of coal sales. Cost of coal sales increased from 2006 to 2007 primarily due to higher
unit costs in the Powder River Basin, reflecting higher commodity and supplies costs, and higher
unit costs in the Western Bituminous region. Higher unit costs in the Western Bituminous region
were primarily due to the impact of insurance proceeds we recognized in 2006 related to the West
Elk combustion-related event, which more than offset the impact of the idling in the first quarter
of 2006. We have provided more information about our operating segments under the heading
Operating segment results below.
Depreciation, depletion and amortization. The increase in depreciation, depletion and
amortization expense from 2006 to 2007 is due primarily to the costs of ongoing capital improvement
and mine development projects that we capitalized in 2006 and 2007 and a decrease in the
amortization of deferred gains on acquired sales contracts. We have provided additional information
concerning our capital spending in the section entitled Liquidity and Capital Resources beginning
on page 42.
Selling, general and administrative expenses. Selling, general and administrative expenses
represent expenses allocated to us from Arch Coal. Expenses are allocated based on Arch Coals
best estimates of proportional or incremental costs, whichever is more representative of costs
incurred by Arch Coal on our behalf.
Other operating income, net. The increase in other operating income, net in 2007 compared to
2006 is primarily the result of a $6.0 million gain in 2007 on the sale of non-core reserves in the
Powder River Basin.
Operating segment results. The following table shows results by operating segment for the
year ended December 31, 2007 and compares those amounts to the comparable information for the year
ended December 31, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
Increase (Decrease) |
|
|
2007 |
|
2006 |
|
Amount |
|
% |
|
|
(Amounts in thousands, except per ton data and percentages) |
Powder River Basin
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons sold |
|
|
96,418 |
|
|
|
95,637 |
|
|
|
781 |
|
|
|
0.8 |
% |
Coal sales realization per ton sold (1) |
|
$ |
10.36 |
|
|
$ |
10.78 |
|
|
$ |
(0.42 |
) |
|
|
(3.9 |
)% |
Operating margin per ton sold (2) |
|
$ |
1.15 |
|
|
$ |
2.22 |
|
|
$ |
(1.07 |
) |
|
|
(48.2 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Western Bituminous
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tons sold |
|
|
19,325 |
|
|
|
18,122 |
|
|
|
1,203 |
|
|
|
6.6 |
% |
Coal sales realization per ton sold (1) |
|
$ |
24.70 |
|
|
$ |
22.42 |
|
|
$ |
2.28 |
|
|
|
10.2 |
% |
Operating margin per ton sold (2) |
|
$ |
5.11 |
|
|
$ |
6.87 |
|
|
$ |
(1.76 |
) |
|
|
(25.6 |
)% |
41
|
|
|
(3) |
|
Coal sales prices per ton exclude certain transportation costs that we pass through
to our customers. We use these financial measures because we believe the amounts as adjusted
better represent the coal sales prices we achieved within our operating segments. Since other
companies may calculate coal sales prices per ton differently, our calculation may not be
comparable to similarly titled measures used by those companies. For the year ended December
31, 2007, transportation costs per ton billed to customers were $0.04 for the Powder River
Basin and $3.17 for the Western Bituminous region. Transportation costs per ton billed to
customers for the year ended December 31, 2006 were $0.02 for the Powder River Basin and $2.91
for the Western Bituminous region. |
|
(4) |
|
Operating margin per ton is calculated as coal sales revenues less cost of coal
sales and depreciation, depletion and amortization divided by tons sold. |
Powder River Basin Sales volume in the Powder River Basin increased slightly in 2007 over
2006 levels due to increased shipments from the Coal Creek mine, which was restarted during 2006.
These volumes were partially offset by a decrease at the Black Thunder mining complex due to
planned volume reductions in response to the weaker market conditions in 2007, as well as
weather-related shipment challenges and an unplanned belt outage that occurred in the first quarter
of 2007. Decreases in sales prices during 2007 when compared with 2006 primarily reflect the
higher volumes from the Coal Creek mining complex, which has a lower per-unit price for its coal
due to its lower heat content, and lower sulfur dioxide emission allowance adjustments. On a
per-ton basis, operating margins in 2007 decreased from 2006 due in part to the decrease in per-ton
coal sales prices and an increase in per-ton costs. The increase in per-ton costs resulted
primarily from higher diesel fuel prices and higher labor, tire and leasing costs.
Western Bituminous In the Western Bituminous region, sales volume increased during 2007
when compared with 2006, reflecting a full year of production at the West Elk and Skyline mining
complexes. The West Elk mining complex was idle during the first quarter of 2006 after the
combustion-related event in the fourth quarter of 2005, and the Skyline longwall commenced mining
in a new reserve area in the second quarter of 2006. These increases were partially offset by the
lower volumes from planned volume reductions in response to the weaker market conditions in 2007.
Higher sales prices during 2007 represent higher base pricing resulting from the roll-off of
lower-priced legacy contracts. Operating margins per ton for 2007 decreased from 2006 primarily due
to the impact of insurance proceeds we recognized in 2006 related to the West Elk
combustion-related event and higher depreciation, depletion and amortization costs resulting from
the impact of the installation of a new longwall at the Sufco mining complex. These factors offset
the impact of the improved per-ton coal sales prices. The $41.9 million of insurance proceeds we
recognized in 2006 offset the estimated $30.0 million adverse effect of the idling in the first
quarter of 2006.
Net interest income. The following table summarizes our net interest income for the year
ended December 31, 2007 and compares that information to the comparable information for the year
ended December 31, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase |
|
|
|
Year Ended December 31 |
|
|
in Net Income |
|
|
|
2007 |
|
|
2006 |
|
|
$ |
|
|
% |
|
|
|
(Dollars in thousands) |
|
Interest expense |
|
$ |
(72,147 |
) |
|
$ |
(72,273 |
) |
|
$ |
126 |
|
|
|
0.2 |
% |
Interest income |
|
|
99,683 |
|
|
|
81,853 |
|
|
|
17,830 |
|
|
|
21.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
27,536 |
|
|
$ |
9,580 |
|
|
$ |
17,956 |
|
|
|
187.4 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense consists of interest on our 63/4% senior notes, the discount on trade accounts
receivable sold to Arch Coal under Arch Coals accounts receivable securitization program and
interest on our commercial paper. See further discussion of our outstanding debt in Liquidity and
Capital Resources beginning on page 42. Interest related to commercial paper issued in 2007 was
offset by lower costs related to the accounts receivable securitization program and an increase in
capitalized interest in 2007 when compared with 2006.
Our cash transactions are managed by Arch Coal. Cash paid to or from us that is not
considered a distribution or a contribution is recorded as a receivable from Arch Coal. The
receivable balance earns interest from Arch Coal at the prime interest rate. The increase in
interest income resulted primarily from a higher average receivable balance during 2007 when
compared to 2006.
Other non-operating expense. Our non-operating expense is related to the termination of hedge
accounting on interest rate swaps and the resulting amortization of amounts that had previously
been deferred.
Liquidity and Capital Resources
Credit crisis and economic environment
42
The crisis in domestic and international financial markets has had a significant adverse
impact on a number of financial institutions. Since the beginning of the crisis, our ability to
issue commercial paper up to the maximum amount allowed under the program has been constrained.
The ongoing uncertainty in the financial markets may have an impact in the future on: the market
values of certain securities and commodities; the financial stability of our customers and
counterparties; and the cost and availability of insurance and financial surety programs, among
others. At this point in time, however, our liquidity has not been materially affected. While we
expect our ability to issue commercial paper will be affected by the current credit markets, we
believe we have sufficient liquidity, as supported by Arch Coals credit facilities, to satisfy
working capital requirements and fund capital expenditures, if needed. Management will continue to
closely monitor our own liquidity, credit markets and counterparty credit risk. Management cannot
predict with any certainty the impact to our liquidity of any further disruption in the credit
environment.
Liquidity and capital resources
Our primary sources of cash include sales of our coal production to customers, our commercial
paper program and debt related to significant transactions. Excluding any significant mineral
reserve acquisitions, we generally satisfy our working capital requirements and fund capital
expenditures and debt-service obligations with cash generated from operations and, if necessary,
cash from Arch Coal. Arch Coal manages our cash transactions. Cash paid to or from us that is not
considered a distribution or a contribution is recorded in an Arch Coal receivable account. The
receivable balance earns interest from Arch Coal at the prime interest rate. We are also party to
Arch Coals accounts receivable securitization program. Under the program, we sell our receivables
to a subsidiary of Arch Coal without recourse at a discount based on the prime rate and days sales
outstanding.
We believe that cash generated from operations will be sufficient to meet working capital
requirements, anticipated capital expenditures and scheduled debt payments for at least the next
several years. We manage our exposure to changing commodity prices for our long-term coal contract
portfolio through the use of long-term coal supply agreements. We enter into fixed price, fixed
volume supply contracts with terms greater than one year with customers with whom we have
historically had limited collection issues. Our ability to satisfy debt service obligations, to
fund planned capital expenditures and to make acquisitions will depend upon our future operating
performance, which will be affected by prevailing economic conditions in the coal industry and
financial, business and other factors, some of which are beyond our control.
We had commercial paper outstanding of $65.7 million at December 31, 2008 and $75.0 million at
December 31, 2007. Our commercial paper placement program provides short-term financing at rates
that are generally lower than the rates available under Arch Coals revolving credit facility.
Under the program, as amended, we may sell up to $100.0 million in interest-bearing or discounted
short-term unsecured debt obligations with maturities of no more than 270 days. The commercial
paper placement program is supported by a revolving credit facility that is subject to renewal
annually with a maturity date of April 30, 2009. As of December 31, 2008, the weighted-average
interest rate of our outstanding commercial paper was 2.46% and maturity dates ranged from two to
92 days. The current credit market has affected our ability to issue commercial paper up to the
maximum amount allowed under the program, but we believe that our cash from operations is
sufficient to satisfy our liquidity needs.
We are a party to Arch Coals accounts receivable securitization program, established February
10, 2006. Under the program, we sell our receivables to Arch Coal without recourse at a discount
based on the prime rate and days sales outstanding. During 2008, we sold $1.7 billion of trade
accounts receivable to Arch Coal, at a total discount of $7.1 million. During 2007, we sold $1.5
billion of trade accounts receivable to Arch Coal, at a total discount of $9.8 million. During
2006, we sold $1.5 billion of trade accounts receivable to Arch Coal, at a total discount of $10.5
million.
Our subsidiary, Arch Western Finance LLC, has outstanding an aggregate principal amount of
$950.0 million of 6.75% senior notes due on July 1, 2013. The senior notes are guaranteed by
certain of our subsidiaries and are secured by our intercompany note to Arch Coal. The indenture
under which the senior notes were issued contains certain restrictive covenants that our ability
to, among other things, incur additional debt, sell or transfer assets and make certain
investments.
The following is a summary of cash provided by or used in each of the indicated types of
activities during the past three years:
43
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
2008 |
|
2007 |
|
2006 |
|
|
(Amounts in thousands) |
Cash provided by (used in): |
|
|
|
|
|
|
|
|
|
|
|
|
Operating activities |
|
$ |
396,582 |
|
|
$ |
324,764 |
|
|
$ |
539,666 |
|
Investing activities |
|
|
(384,458 |
) |
|
|
(399,459 |
) |
|
|
(539,617 |
) |
Financing activities |
|
|
(9,521 |
) |
|
|
74,757 |
|
|
|
(15 |
) |
Cash provided by operating activities increased $71.8 million in 2008 compared to 2007
primarily as a result of a decrease in our investment in working capital. Cash provided by
operating activities decreased $214.9 million in 2007 compared to 2006, due to a decrease in
earnings and higher cash from operations in 2006 resulting from the commencement of Arch Coals
accounts receivable securitization program in the first quarter of 2006.
Cash used in investing activities for 2008 was $384.5 million, $15.0 million less than was
used in investing activities for 2007, as an increase in capital expenditures of $139.2 million was
offset by a $176.0 million decrease in cash used related to our net receivable position with Arch
Coal. We make capital expenditures to improve and replace existing mining equipment, expand
existing mines, develop new mines and improve the overall efficiency of mining operations.
Additionally, in 2008, we spent approximately $86.5 million on the construction of a new loadout
facility at our Black Thunder mine in Wyoming and $132.1 million for the transition to a new
reserve area at our West Elk mining complex in Colorado, including the cost of purchasing a new
longwall and other mining equipment. We completed the work on the loadout facility and
transitioned to the new seam at West Elk in the fourth quarter of 2008. Cash used in investing
activities in 2007 was $140.2 million less than in 2006, primarily due to a decrease in capital
spending of $112.9 million in 2007 when compared 2006. The major projects comprising our capital
spending in 2007 included the development of the new reserve area at the West Elk mining complex,
remaining payments for a replacement longwall at our Sufco mining complex in Utah and costs to
construct Black Thunders new loadout. In addition, cash flows from investing activities in 2007
included a recovery of $18.3 million from the lease of equipment in the Powder River Basin. We had
previously made deposits to purchase the equipment, primarily in the fourth quarter of 2006.
Cash provided by financing activities was $74.8 million in 2007, which was the result of the
commencement of our commercial paper program during 2007. At December 31, 2008, the economic
environment had affected our ability to issue commercial paper in the full amount of the program.
We had commercial paper outstanding of $65.7 million at December 31, 2008 and $75.0 million at
December 31, 2007.
Contractual Obligations
The following is a summary of our significant contractual obligations as of December 31, 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Payments Due by Period |
|
|
|
2009 |
|
|
2010-2011 |
|
|
2012-2013 |
|
|
After 2013 |
|
|
Total |
|
|
|
|
|
|
|
(Amounts in thousands) |
|
|
|
|
|
Long-term debt, including related interest |
|
$ |
130,074 |
|
|
$ |
128,250 |
|
|
$ |
1,046,188 |
|
|
$ |
|
|
|
$ |
1,304,512 |
|
Operating leases |
|
|
27,600 |
|
|
|
49,380 |
|
|
|
36,168 |
|
|
|
26,929 |
|
|
|
140,077 |
|
Coal lease rights |
|
|
1,358 |
|
|
|
2,364 |
|
|
|
2,003 |
|
|
|
7,128 |
|
|
|
12,853 |
|
Unconditional purchase obligations |
|
|
104,536 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
104,536 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total contractual obligations |
|
$ |
263,568 |
|
|
$ |
179,994 |
|
|
$ |
1,084,359 |
|
|
$ |
34,057 |
|
|
$ |
1,561,978 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The related interest on long-term debt was calculated using rates in effect at December 31,
2008 for the remaining term of outstanding borrowings.
Unconditional purchase obligations include open purchase orders and other purchase
commitments, which have not been recognized as a liability. The commitments in the table above
relate to contractual commitments for the purchase of materials and supplies, payments for services
and capital expenditures.
The table above excludes our asset retirement obligations. Our consolidated balance sheet
reflects a liability of $228.2 million for asset retirement obligations that arise from SMCRA and
similar state statutes, which require that mine property be restored in accordance with specified
standards and an approved reclamation plan. Asset retirement obligations are recorded at fair
value when incurred and accretion expense is recognized through the expected date of settlement.
Determining the fair value of asset retirement obligations involves a number of estimates, as
discussed in the section entitled Critical Accounting Policies beginning on page 45, including the timing of payments to satisfy the obligations. The timing of payments to
satisfy asset retirement obligations is based on numerous factors, including mine closure dates.
You should see the notes to our
44
consolidated financial statements for more information about our asset retirement obligations.
The table above also excludes certain other obligations reflected in our consolidated balance
sheet, including our allocation of obligations under Arch Coals pension and postretirement benefit
plans and obligations under our self-insured workers compensation program. We are not obligated
to make contributions directly to Arch Coals pension and postretirement plans, but we are charged
through the intercompany receivable for an allocated portion of Arch Coals contributions. The
timing of Arch Coals contributions to their pension plans varies based on a number of factors,
including changes in the fair value of plan assets and actuarial assumptions. You should see the
section entitled Critical Accounting Policies beginning on page 45 for more information about
these assumptions. You should see the notes to our consolidated financial statements for more
information about the amounts we have recorded for workers compensation and pension and
postretirement benefit obligations.
Off-Balance Sheet Arrangements
In the normal course of business, we are a party to certain off-balance sheet arrangements.
These arrangements include indemnifications, financial instruments with off-balance sheet risk,
such as performance or surety bonds. Liabilities related to these arrangements are not reflected
in our consolidated balance sheets, and we do not expect any material adverse effects on our
financial condition, results of operations or cash flows to result from these off-balance sheet
arrangements.
We use a combination of surety bonds and corporate guarantees (e.g., self bonding) to secure
our financial obligations for reclamation, lease obligations and other obligations as follows as of
December 31, 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reclamation |
|
Lease |
|
|
|
|
|
|
Obligations |
|
Obligations |
|
Other |
|
Total |
|
|
(Amounts in thousands) |
Self bonding |
|
$ |
332,549 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
332,549 |
|
Surety bonds |
|
|
64,804 |
|
|
|
32,508 |
|
|
|
4,968 |
|
|
|
102,280 |
|
Critical Accounting Policies
We prepare our financial statements in accordance with accounting principles that are
generally accepted in the United States. The preparation of these financial statements requires
management to make estimates and judgments that affect the reported amounts of assets, liabilities,
revenues and expenses as well as the disclosure of contingent assets and liabilities. Management
bases our estimates and judgments on historical experience and other factors that are believed to
be reasonable under the circumstances. Additionally, these estimates and judgments are discussed
with Arch Coals audit committee on a periodic basis. Actual results may differ from the estimates
used under different assumptions or conditions. We have provided a description of all significant
accounting policies in the notes to our consolidated financial statements. We believe that of
these significant accounting policies, the following may involve a higher degree of judgment or
complexity:
Asset Retirement Obligations
Our asset retirement obligations arise from SMCRA and similar state statutes, which require
that mine property be restored in accordance with specified standards and an approved reclamation
plan. Significant reclamation activities include reclaiming refuse and slurry ponds, reclaiming
the pit and support acreage at surface mines, and sealing portals at deep mines. Our asset
retirement obligations are initially recorded at fair value, or the amount at which the obligations
could be settled in a current transaction between willing parties. This involves determining the
present value of estimated future cash flows on a mine-by-mine basis based upon current permit
requirements and various estimates and assumptions, including estimates of disturbed acreage,
reclamation costs and assumptions regarding productivity. We estimate disturbed acreage based on
approved mining plans and related engineering data. Since we plan to use internal resources to
perform the majority of our reclamation activities, our estimate of reclamation costs involves
estimating third-party profit margins, which we base on our historical experience with contractors
that perform certain types of reclamation activities. We base productivity assumptions on
historical experience with the equipment that we expect to utilize in the reclamation activities.
In order to determine fair value, we must also discount our estimates of cash flows to their
present value. We base our discount rate on the rates of treasury bonds with maturities similar to
expected mine lives, adjusted for our credit standing.
Accretion expense is recognized on the obligation through the expected settlement date.
Accretion expense
45
was $17.3 million in 2008 and $16.1 million in 2007. On at least an annual basis, we review
our entire reclamation liability and make necessary adjustments for permit changes as granted by
state authorities, changes in the timing of reclamation activities, and revisions to cost estimates
and productivity assumptions, to reflect current experience. Adjustments to the liability
resulting from changes in estimates were an increase in the liability of $16.7 million in 2008 and
a decrease in the liability of $1.2 million in 2007. Any difference between the recorded amount of
the liability and the actual cost of reclamation will be recognized as a gain or loss when the
obligation is settled. We expect our actual cost to reclaim our properties will be less than the
expected cash flows used to determine the asset retirement obligation. At December 31, 2008, we
had recorded asset retirement obligation liabilities of $228.2 million, including amounts
classified as a current liability. While the precise amount of these future costs cannot be
determined with certainty, as of December 31, 2008, we estimate that the aggregate undiscounted
cost of final mine closure is approximately $608.8 million.
Employee Benefit Plans
We participate in Arch Coals non-contributory defined benefit pension plans covering certain
of our salaried and hourly employees. Benefits are generally based on the employees age and
compensation. Arch Coal allocates the net periodic benefit cost and benefit obligation to us based
on participant information. The calculation of our net periodic benefit costs (expense) and benefit
obligation (liability) associated with Arch Coals defined benefit pension plans requires the use
of a number of assumptions that we deem to be critical accounting estimates. Changes in these
assumptions can result in different pension expense and liability amounts, and actual experience
can differ from the assumptions. These assumptions include the long term rate of return on plan
assets and the discount rate, representing the interest rate at which pension benefits could be
effectively settled. Arch Coal reports separately on the assumptions used in the determination of
net periodic benefit costs and benefit obligation associated with its defined benefit plans.
We also currently provide certain postretirement medical and life insurance coverage for
eligible employees under Arch Coals plans. Generally, covered employees who terminate employment
after meeting eligibility requirements are eligible for postretirement coverage for themselves and
their dependents. The salaried employee postretirement benefit plans are contributory, with
retiree contributions adjusted periodically, and contain other cost-sharing features such as
deductibles and coinsurance. Arch Coal allocates the net postretirement benefit cost and benefit
obligation based on participant information. The calculation of our net postretirement benefit
costs (expense) and benefit obligation (liability) associated with Arch Coals postretirement
benefit plans requires the use of assumptions that we deem to be critical accounting estimates,
primarily the discount rate. Arch Coal reports separately on the assumptions used in the
determination of net periodic benefit costs and benefit obligation associated with its
postretirement plans.
Actuarial assumptions are required to determine the amounts reported by us related to Arch
Coals defined benefit pension plan and the postretirement benefit plan. The impact of lowering
the expected long-term rate of return on pension plan assets 0.5% in 2008 would have been an
increase in our expense of approximately $0.5 million. The impact of lowering the discount rate
0.5% in 2008 would have been an increase in our net periodic pension and postretirement costs of
approximately $1.5 million.
Accounting Standards Issued and Not Yet Adopted
In December 2007, the FASB issued Statement on Financial Accounting Standards No. 160,
Noncontrolling Interests in Consolidated Financial Statements, an amendment of ARB No. 51 which we
refer to as Statement No. 160. Statement No. 160 requires that a noncontrolling interest (minority
interests) in a consolidated subsidiary be displayed in the consolidated balance sheet as a
separate component of equity. The amount of net income attributable to the noncontrolling interest
will be included in consolidated net income on the face of the income statement. Statement No. 160
also includes expanded disclosure requirements regarding the interests of the parent and its
noncontrolling interest. Statement No. 160 is effective for fiscal years beginning on or after
December 15, 2008. Early adoption is not allowed.
Item 7A. Quantitative and Qualitative Disclosures About Market Risk.
We manage our commodity price risk for our long-term coal contract portfolio through the use
of long-term coal supply agreements, rather than through the use of derivative instruments. The
majority of our tonnage is sold under long-term contracts. We are also exposed to price risk
related to the value of sulfur dioxide emission allowances that are a component of quality
adjustment provisions in many of our coal supply contracts. We manage this risk through the use of
long-term coal supply agreements.
46
We are also exposed to the risk of fluctuations in cash flows related to our purchase of
diesel fuel. We use approximately 40 million gallons of diesel fuel annually in our operations.
Arch Coal enters into heating oil swaps and options to reduce volatility in the price of diesel
fuel for our operations. The swap agreements essentially fix the price paid for diesel fuel by
requiring us to pay a fixed heating oil price and receive a floating heating oil price. The call
options protect against increases in diesel fuel by granting us the right to participate in
increases in heating oil prices. The settlements related to these swaps and options are allocated
to us through the Arch Coal intercompany account.
We are exposed to market risk associated with interest rates due to our existing level of
indebtedness. At December 31, 2008, with the exception of our outstanding commercial paper, all of
our outstanding debt bore interest at fixed rates.
Item 8. Financial Statements and Supplementary Data.
The consolidated financial statements and consolidated financial statement schedule of Arch
Western Resources, LLC and subsidiaries are included in this Annual Report on Form 10-K beginning
on page F-1.
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure.
None.
Item 9A. Controls and Procedures.
We performed an evaluation under the supervision and with the participation of our management,
including our chief executive officer and chief financial officer, of the effectiveness of the
design and operation of our disclosure controls and procedures as of December 31, 2008. Based on
that evaluation, our management, including our principal executive officer and principal financial
officer, concluded that the disclosure controls and procedures were effective as of such date.
There were no changes in internal control over financial reporting that occurred during our fiscal
quarter ended December 31, 2008 that have materially affected, or are reasonably likely to
materially affect, our internal control over financial reporting.
We incorporate by reference managements report on internal control over financial reporting
included on page F-3 of this Annual Report on Form 10-K.
Item 9B. Other Information.
None.
PART III
Item 10. Directors, Executive Officers and Corporate Governance
Our managing member is an indirect, wholly-owned subsidiary of Arch Coal. As a result, we are
effectively managed by the management of Arch Coal. You should see the list of Arch Coals
executive officers and related information under Executive Officers beginning on page 22.
The following is a list of directors of Arch Coal, other than Messrs. Eaves and Leer, whose
biographical information is contained under Executive Officers beginning on page 22, their ages
on March 15, 2009 and biographical information:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Director of |
|
|
|
|
|
|
|
|
Arch Coal |
|
|
Name |
|
Age |
|
Since |
|
Occupation and Other Information |
|
|
|
|
|
|
|
|
|
|
|
James R. Boyd
|
|
|
62 |
|
|
|
1990 |
|
|
Mr. Boyd served as chairman of the board of directors of Arch
Coal from 1998 to April 2006,
when he was appointed lead
director. Mr. Boyd served as
Senior Vice President and Group
Operating Officer of Ashland
Inc. from 1989 until his
retirement in 2002. Mr. Boyd
also serves on the board of
directors of Halliburton Inc. |
|
|
|
|
|
|
|
|
|
|
|
Frank M. Burke
|
|
|
69 |
|
|
|
2000 |
|
|
Mr. Burke has served as
Chairman, Chief Executive
Officer and Managing General
Partner of Burke, Mayborn
Company, Ltd., a private
investment and consulting
company, since 1984. |
47
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Director of |
|
|
|
|
|
|
|
|
Arch Coal |
|
|
Name |
|
Age |
|
Since |
|
Occupation and Other Information |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mr. Burke also serves on the board of
directors of Corrigan
Investments, Inc. and is a
member of the National
Petroleum Council. |
|
|
|
|
|
|
|
|
|
|
|
Patricia F. Godley
|
|
|
60 |
|
|
|
2004 |
|
|
Since 1998, Ms. Godley has been
a partner with the law firm of
Van Ness Feldman, practicing in
the areas of economic and
environmental regulation of
electric utilities and natural
gas companies. Ms. Godley is
also a director of the United
States Energy Association. |
|
|
|
|
|
|
|
|
|
|
|
Douglas H. Hunt
|
|
|
55 |
|
|
|
1995 |
|
|
Since 1995, Mr. Hunt has served
as Director of Acquisitions of
Petro-Hunt, LLC, a private oil
and gas exploration and
production company. |
|
|
|
|
|
|
|
|
|
|
|
Brian J. Jennings
|
|
|
48 |
|
|
|
2006 |
|
|
Since February 2009, Mr.
Jennings has been President and
Chief Executive Officer of Rise
Energy Partners, L.P. From
April 2007 to June 2008, Mr.
Jennings served as Chief
Financial Officer of Energy
Transfer Partners GP, L.P., the
general partner of Energy
Transfer Partners, L.P., a
publicly-traded partnership
owning and operating a
portfolio of midstream energy
assets. From March 2004 to
December 2006, Mr. Jennings
served as Senior Vice
President-Corporate Finance and
Development and Chief Financial
Officer of Devon Energy
Corporation. Mr. Jennings
served as Senior Vice
President-Corporate Finance and
Development of Devon Energy
Corporation from 2001 to March
2004. |
|
|
|
|
|
|
|
|
|
|
|
Thomas A. Lockhart
|
|
|
73 |
|
|
|
2003 |
|
|
Mr. Lockhart has been a member
of the Wyoming State House of
Representatives since 2000.
Mr. Lockhart also serves on the
board of directors of Blue
Cross Blue Shield of Wyoming. |
|
|
|
|
|
|
|
|
|
|
|
A. Michael Perry
|
|
|
72 |
|
|
|
1998 |
|
|
Mr. Perry served as Chairman of
Bank One, West Virginia, N.A.
from 1993 and as its Chief
Executive Officer from 1983
until his retirement in 2001.
Mr. Perry also serves on the
board of directors of Champion
Industries, Inc. and Portec
Rail Products, Inc. |
|
|
|
|
|
|
|
|
|
|
|
Robert G. Potter
|
|
|
69 |
|
|
|
2001 |
|
|
Mr. Potter was Chairman and
Chief Executive Officer of
Solutia, Inc. from 1997 until
his retirement in 1999. Mr.
Potter also serves on the board
of directors of Stepan Company.
He is also an investor in and
a board member of several
private companies. |
|
|
|
|
|
|
|
|
|
|
|
Theodore D. Sands
|
|
|
63 |
|
|
|
1999 |
|
|
Since 1999, Mr. Sands has
served as President of HAAS
Capital, LLC, a private
consulting and investment
company. Mr. Sands also serves
on the board of directors of
Terra Nitrogen Corporation. |
|
|
|
|
|
|
|
|
|
|
|
Wesley M. Taylor
|
|
|
66 |
|
|
|
2005 |
|
|
Mr. Taylor was President of TXU
Generation, a company engaged
in electricity infrastructure
ownership and management. Mr.
Taylor served at TXU for 38
years prior to his retirement
in 2004. Mr. Taylor also
serves on the board of
directors of FirstEnergy
Corporation. |
All of our officers and employees must act ethically at all times and in accordance with the Arch
Coal code of conduct, which is published under Corporate Governance in the Investors section of
Arch Coals website at archcoal.com and available in print upon request. Amendments to or waivers
from (to the extent applicable to an executive officer of the company) the code will be posted on
Arch Coals website.
48
Item 11. Executive Compensation.
Our managing member is an indirect wholly-owned subsidiary of Arch Coal. As a result, we are
effectively managed by the management of Arch Coal. Arch Coal reports separately on the executive
compensation of its management.
|
|
|
Item 12. |
|
Security Ownership of Certain Beneficial Owners and Management and Related Stockholder
Matters. |
Arch Coal owns 99.5% of our common membership interests. In addition to the remaining 0.5% of
our common membership interests, BP p.l.c. owns a preferred membership interest. The
stockholders of Arch Coal may be deemed to beneficially own an interest in our membership interests
by virtue of their ownership of shares of common stock of Arch Coal. Arch Coal reports separately
on the ownership by its directors, executive officers and significant stockholders of shares of its
common stock.
Item 13. Certain Relationships and Related Transactions, and Director Independence.
We are subject to the conflict of interest restrictions contained in Arch Coals code of
conduct and do not have a separate policy governing transactions with related persons. As a
result, transactions with Arch Coal may not be at arms length. If the transactions were negotiated
with an unrelated party, the impact could be material to our results of operations.
Our cash transactions are managed by Arch Coal. Cash paid to or from us that is not
considered a distribution or a contribution is recorded in an Arch Coal receivable account. In
addition, any amounts owed between us and Arch Coal are recorded in the account. The
receivable from Arch Coal was $1.5 billion at December 31, 2008 and $1.4 billion at December
31, 2007. This amount earns interest from Arch Coal at the prime interest rate. Interest
earned was $74.6 million in 2008, $99.2 million in 2007 and $81.2 million in 2006. The
receivable is payable on demand; however, it is currently managements intention to not demand
payment of the receivable within the next year. Therefore, the receivable is classified on our
balance sheets as noncurrent.
On February 10, 2006, Arch Coal established an accounts receivable securitization program.
Under the program, we sell our receivables to Arch Coal without recourse at a discount based on the
prime rate and days sales outstanding. During 2008, we sold $1.7 billion of trade accounts
receivable to Arch Coal, at a discount of $7.1 million. In each of 2007 and 2006, we sold $1.5
billion of trade accounts receivable to Arch Coal, at a total discount of $9.8 million in 2007 and
$10.5 million in 2006.
We mine on tracts that are owned or leased by Arch Coal and subleased to us. Royalties on
all properties leased from Arch Coal are 7% of the value of the coal mined and removed from the
leased land, pursuant to Federal coal regulations. No advance royalties are required under
these sublease agreements. We incurred production royalties of $35.8 million in 2008, $35.8
million in 2007 and $41.4 million in 2006 to Arch Coal under sublease agreements.
Amounts charged to the intercompany account for our allocated portion of pension and
postretirement contributions totaled $1.1 million in 2008, $1.4 million in 2007 and $17.0
million in 2006.
We are charged selling, general and administrative services fees by Arch Coal. Expenses are
allocated based on Arch Coals best estimates of proportional or incremental costs, whichever is
more representative of costs incurred by Arch Coal on our behalf. Amounts allocated to us by Arch
Coal were $31.9 million in 2008, $26.3 million in 2007 and $23.5 million in 2006. Such amounts are
reported as selling, general and administrative expenses in our statements of income.
Our managing member is an indirect, wholly-owned subsidiary of Arch Coal. As a result, we are
effectively managed by the management of Arch Coal. Arch Coal reports separately on the
independence of its directors.
Item 14. Principal Accounting Fees and Services.
Ernst & Young LLP is our independent registered public accounting firm. Our audit fees are
determined as part of the overall audit fees for Arch Coal and are approved by the audit committee
of the board of directors of Arch Coal. Arch Coal reports separately on the fees and services of
its principal accountants.
49
PART IV
Item 15. Exhibits and Financial Statement Schedules.
The consolidated financial statements and consolidated financial statement schedule of Arch
Western Resources, LLC and subsidiaries are included in this Annual Report on Form 10-K beginning
on page F-1.
You should see the exhibit index for a list of exhibits included in this Annual Report on Form
10-K.
50
FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
The consolidated financial statements of Arch Western Resources, LLC and subsidiaries and
reports of its independent registered public accounting firm and management follow.
Index to Consolidated Financial Statements
|
|
|
|
|
|
|
|
F-2 |
|
|
|
|
F-3 |
|
|
|
|
F-4 |
|
|
|
|
F-5 |
|
|
|
|
F-6 |
|
|
|
|
F-7 |
|
|
|
|
F-8 |
|
Financial Statement Schedule |
|
|
F-28 |
|
F-1
Report of Independent Registered Public Accounting Firm
The Members
Arch Western Resources, LLC
We have audited the accompanying consolidated balance sheets of Arch Western Resources, LLC and
subsidiaries (the Company) as of December 31, 2008 and 2007, and the related consolidated
statements of income, non-redeemable membership interest, and cash flows for each of the three
years in the period ended December 31, 2008. Our audits also included the financial statement
schedule listed in the index at Item 15. These financial statements and schedule are the
responsibility of the Companys management. Our responsibility is to express an opinion on these
financial statements and schedule based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. We
were not engaged to perform an audit of the Companys internal control over financial reporting.
Our audits included consideration of internal control over financial reporting as a basis for
designing audit procedures that are appropriate in the circumstances, but not for the purpose of
expressing an opinion on the effectiveness of the Companys internal control over financial
reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test
basis, evidence supporting the amounts and disclosures in the financial statements, assessing the
accounting principles used and significant estimates made by management, and evaluating the overall
financial statement presentation. We believe that our audits provide a reasonable basis for our
opinion.
In our opinion, the financial statements referred to above present fairly, in all material
respects, the consolidated financial position of Arch Western Resources, LLC and subsidiaries at
December 31, 2008 and 2007, and the consolidated results of its operations and its cash flows for
each of the three years in the period ended December 31, 2008, in conformity with U.S. generally
accepted accounting principles. Also, in our opinion, the related financial statement schedule,
when considered in relation to the basic financial statements taken as a whole, presents fairly in
all material respects the information set forth therein.
St. Louis, Missouri
March 23, 2009
F-2
MANAGEMENTS REPORT ON INTERNAL CONTROL OVER FINANCIAL REPORTING
The management Arch Western Resources, LLC (the Company) is responsible for establishing and
maintaining adequate internal control over financial reporting, as defined in Securities Exchange
Act Rule 13a-15(f). Under the supervision and with the participation of the Companys management,
including its principal executive officer and principal financial officer, the Company conducted an
evaluation of the effectiveness of its internal control over financial reporting based on the
criteria set forth in Internal Control Integrated Framework issued by the Committee of
Sponsoring Organizations of the Treadway Commission. Based on its evaluation, management concluded
that the Companys internal control over financial reporting is effective as of December 31, 2008.
This annual report does not include an attestation report of the companys registered public
accounting firm regarding internal control over financial reporting. Managements report was not
subject to attestation by the companys registered public accounting firm pursuant to temporary
rules of the Securities and Exchange Commission that permit the company to provide only
managements report in this annual report.
|
|
|
|
|
|
Paul A. Lang
President and Principal
Executive Officer
|
|
John T. Drexler
Senior Vice President and Chief
Financial Officer |
F-3
ARCH WESTERN RESOURCES, LLC AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF INCOME
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
(In thousands) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues |
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales |
|
$ |
1,758,008 |
|
|
$ |
1,541,066 |
|
|
$ |
1,491,362 |
|
Costs, expenses and other |
|
|
|
|
|
|
|
|
|
|
|
|
Cost of coal sales |
|
|
1,395,176 |
|
|
|
1,192,348 |
|
|
|
1,049,429 |
|
Depreciation, depletion and amortization |
|
|
154,695 |
|
|
|
135,294 |
|
|
|
108,272 |
|
Selling, general and administrative expenses |
|
|
31,940 |
|
|
|
26,298 |
|
|
|
23,466 |
|
Other operating income, net |
|
|
(4,195 |
) |
|
|
(10,145 |
) |
|
|
(4,068 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
1,577,616 |
|
|
|
1,343,795 |
|
|
|
1,177,099 |
|
|
|
|
|
|
|
|
|
|
|
Income from operations |
|
|
180,392 |
|
|
|
197,271 |
|
|
|
314,263 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest income (expense), net |
|
|
(66,556 |
) |
|
|
(72,147 |
) |
|
|
(72,273 |
) |
Interest expense |
|
|
|
|
|
|
|
|
|
|
|
|
Interest income, primarily from Arch Coal, Inc. |
|
|
74,869 |
|
|
|
99,683 |
|
|
|
81,853 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8,313 |
|
|
|
27,536 |
|
|
|
9,580 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other non-operating expense |
|
|
|
|
|
|
|
|
|
|
|
|
Expenses resulting from early debt extinguishment and
termination of hedge accounting for interest rate swaps |
|
|
|
|
|
|
(3,146 |
) |
|
|
(7,928 |
) |
|
|
|
|
|
|
|
|
|
|
Income before minority interest |
|
|
188,705 |
|
|
|
221,661 |
|
|
|
315,915 |
|
Minority interest |
|
|
(14,335 |
) |
|
|
(20,496 |
) |
|
|
(28,902 |
) |
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
174,370 |
|
|
$ |
201,165 |
|
|
$ |
287,013 |
|
|
|
|
|
|
|
|
|
|
|
Net income attributable to redeemable membership interest |
|
$ |
872 |
|
|
$ |
1,006 |
|
|
$ |
1,435 |
|
Net income attributable to non-redeemable membership interest |
|
$ |
173,498 |
|
|
$ |
200,159 |
|
|
$ |
285,578 |
|
The accompanying notes are an integral part of the consolidated financial statements.
F-4
ARCH WESTERN RESOURCES, LLC AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands) |
|
ASSETS |
Current assets |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
2,851 |
|
|
$ |
248 |
|
Receivables |
|
|
2,930 |
|
|
|
3,559 |
|
Inventories |
|
|
133,726 |
|
|
|
141,626 |
|
Other |
|
|
21,617 |
|
|
|
27,128 |
|
|
|
|
|
|
|
|
Total current assets |
|
|
161,124 |
|
|
|
172,561 |
|
|
|
|
|
|
|
|
Property, plant and equipment |
|
|
|
|
|
|
|
|
Coal lands and mineral rights |
|
|
763,059 |
|
|
|
762,939 |
|
Plant and equipment |
|
|
1,373,120 |
|
|
|
1,127,416 |
|
Deferred mine development |
|
|
475,040 |
|
|
|
398,453 |
|
|
|
|
|
|
|
|
|
|
|
2,611,219 |
|
|
|
2,288,808 |
|
Less accumulated depreciation, depletion and amortization |
|
|
(1,219,378 |
) |
|
|
(1,062,815 |
) |
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
|
1,391,841 |
|
|
|
1,225,993 |
|
Other assets |
|
|
|
|
|
|
|
|
Receivable from Arch Coal, Inc. |
|
|
1,528,068 |
|
|
|
1,427,833 |
|
Other |
|
|
24,051 |
|
|
|
25,800 |
|
|
|
|
|
|
|
|
Total other assets |
|
|
1,552,119 |
|
|
|
1,453,633 |
|
|
|
|
|
|
|
|
Total assets |
|
$ |
3,105,084 |
|
|
$ |
2,852,187 |
|
|
|
|
|
|
|
|
LIABILITIES AND MEMBERSHIP INTERESTS |
Current liabilities |
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
113,611 |
|
|
$ |
82,254 |
|
Accrued expenses |
|
|
134,540 |
|
|
|
128,754 |
|
Commercial paper |
|
|
65,671 |
|
|
|
74,959 |
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
313,822 |
|
|
|
285,967 |
|
Long-term debt |
|
|
956,148 |
|
|
|
957,514 |
|
Asset retirement obligations |
|
|
227,397 |
|
|
|
194,190 |
|
Accrued postretirement benefits other than pension |
|
|
37,491 |
|
|
|
36,805 |
|
Accrued pension benefits |
|
|
36,616 |
|
|
|
205 |
|
Accrued workers compensation |
|
|
3,681 |
|
|
|
8,784 |
|
Other noncurrent liabilities |
|
|
25,551 |
|
|
|
30,520 |
|
|
|
|
|
|
|
|
Total liabilities |
|
|
1,600,706 |
|
|
|
1,513,985 |
|
|
|
|
|
|
|
Redeemable membership interest |
|
|
8,765 |
|
|
|
8,000 |
|
|
|
|
|
|
|
Minority interest |
|
|
195,438 |
|
|
|
183,018 |
|
Non-redeemable membership interest |
|
|
1,300,175 |
|
|
|
1,147,184 |
|
|
|
|
|
|
|
|
Total liabilities and membership interests |
|
$ |
3,105,084 |
|
|
$ |
2,852,187 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of the consolidated financial statements.
F-5
ARCH WESTERN RESOURCES, LLC AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
(In thousands) |
|
Operating Activities |
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
174,370 |
|
|
$ |
201,165 |
|
|
$ |
287,013 |
|
Adjustments to reconcile net income to cash provided by operating activities |
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation, depletion and amortization |
|
|
154,695 |
|
|
|
135,294 |
|
|
|
108,272 |
|
Prepaid royalties expensed |
|
|
396 |
|
|
|
3,784 |
|
|
|
5,264 |
|
Net (gain) loss on dispositions of property, plant and equipment |
|
|
(335 |
) |
|
|
(6,125 |
) |
|
|
221 |
|
Minority interest |
|
|
14,335 |
|
|
|
20,496 |
|
|
|
28,902 |
|
Other non-operating expense |
|
|
|
|
|
|
3,146 |
|
|
|
7,928 |
|
Changes in operating assets and liabilities |
|
|
|
|
|
|
|
|
|
|
|
|
Receivables |
|
|
629 |
|
|
|
12,159 |
|
|
|
97,723 |
|
Inventories |
|
|
7,900 |
|
|
|
(46,798 |
) |
|
|
(33,904 |
) |
Accounts payable and accrued expenses |
|
|
16,505 |
|
|
|
(29,306 |
) |
|
|
38,767 |
|
Accrued postretirement benefits other than pension |
|
|
3,299 |
|
|
|
2,772 |
|
|
|
5,817 |
|
Asset retirement obligations |
|
|
16,480 |
|
|
|
20,451 |
|
|
|
11,917 |
|
Accrued workers compensation |
|
|
192 |
|
|
|
488 |
|
|
|
(420 |
) |
Other |
|
|
8,116 |
|
|
|
7,238 |
|
|
|
(17,834 |
) |
|
|
|
|
|
|
|
|
|
|
Cash provided by operating activities |
|
|
396,582 |
|
|
|
324,764 |
|
|
|
539,666 |
|
|
|
|
|
|
|
|
|
|
|
Investing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
|
(286,607 |
) |
|
|
(147,423 |
) |
|
|
(260,368 |
) |
Increase in receivable from Arch Coal, Inc. |
|
|
(100,391 |
) |
|
|
(276,370 |
) |
|
|
(279,135 |
) |
Additions to prepaid royalties |
|
|
(535 |
) |
|
|
(532 |
) |
|
|
(409 |
) |
Proceeds from dispositions of property, plant and equipment |
|
|
378 |
|
|
|
6,541 |
|
|
|
295 |
|
Reimbursement of deposit on equipment |
|
|
2,697 |
|
|
|
18,325 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash used in investing activities |
|
|
(384,458 |
) |
|
|
(399,459 |
) |
|
|
(539,617 |
) |
|
|
|
|
|
|
|
|
|
|
Financing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
Net proceeds from (repayments on) commercial paper |
|
|
(9,288 |
) |
|
|
74,959 |
|
|
|
|
|
Debt financing costs |
|
|
(233 |
) |
|
|
(202 |
) |
|
|
(15 |
) |
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) financing activities |
|
|
(9,521 |
) |
|
|
74,757 |
|
|
|
(15 |
) |
|
|
|
|
|
|
|
|
|
|
Increase in cash and cash equivalents |
|
|
2,603 |
|
|
|
62 |
|
|
|
34 |
|
Cash and cash equivalents, beginning of year |
|
|
248 |
|
|
|
186 |
|
|
|
152 |
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of year |
|
$ |
2,851 |
|
|
$ |
248 |
|
|
$ |
186 |
|
|
|
|
|
|
|
|
|
|
|
Supplemental cash flow information: |
|
|
|
|
|
|
|
|
|
|
|
|
Cash paid during the year for interest, net of amounts capitalized |
|
$ |
58,478 |
|
|
$ |
61,252 |
|
|
$ |
60,946 |
|
The accompanying notes are an integral part of the consolidated financial statements.
F-6
ARCH WESTERN RESOURCES, LLC AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF NON-REDEEMABLE MEMBERSHIP INTEREST
Three years ended December 31, 2008
|
|
|
|
|
|
|
Non-redeemable |
|
|
|
Membership |
|
|
|
Interest |
|
|
|
(In thousands) |
|
Balance at January 1, 2006 |
|
$ |
677,795 |
|
Comprehensive income |
|
|
|
|
Net income |
|
|
285,578 |
|
Net losses on derivatives reclassified to income |
|
|
7,888 |
|
Pension, postretirement and other post-employment benefits adjustment |
|
|
1,694 |
|
|
|
|
|
Total comprehensive income |
|
|
295,160 |
|
Effect of adoption of EITF 04-6 |
|
|
(39,401 |
) |
Effect of adoption of Statement No. 158 |
|
|
994 |
|
Employee stock-based compensation expense |
|
|
89 |
|
Dividends on preferred membership interest |
|
|
(92 |
) |
Balance at December 31, 2006 |
|
|
934,545 |
|
Comprehensive income |
|
|
|
|
Net income |
|
|
200,159 |
|
Net losses on derivatives reclassified to income |
|
|
3,130 |
|
Pension, postretirement and other post-employment benefits adjustment |
|
|
7,773 |
|
Net pension, postretirement and other post-employment benefits adjustments reclassified to income |
|
|
1,762 |
|
|
|
|
|
Total comprehensive income |
|
|
212,824 |
|
Employee stock-based compensation expense |
|
|
(93 |
) |
Dividends on preferred membership interest |
|
|
(92 |
) |
|
|
|
|
Balance at December 31, 2007 |
|
|
1,147,184 |
|
Comprehensive income |
|
|
|
|
Net income |
|
|
173,498 |
|
Pension, postretirement and other post-employment benefits adjustment |
|
|
(18,711 |
) |
Net pension, postretirement and other post-employment benefits adjustments reclassified to income |
|
|
(1,704 |
) |
|
|
|
|
Total comprehensive income |
|
|
153,083 |
|
Dividends on preferred membership interest |
|
|
(92 |
) |
|
|
|
|
Balance at December 31, 2008 |
|
$ |
1,300,175 |
|
|
|
|
|
The accompanying notes are an integral part of the consolidated financial statements.
F-7
ARCH WESTERN RESOURCES, LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
1. Formation of the Company
On June 1, 1998, Arch Coal, Inc. (Arch Coal) acquired the Colorado and Utah coal operations
of Atlantic Richfield Company (ARCO) and simultaneously combined the acquired ARCO operations and
Arch Coals Wyoming operation with ARCOs Wyoming operations in a new joint venture named Arch
Western Resources, LLC (the Company). ARCO was acquired by BP p.l.c. (formerly BP Amoco) in 2000.
Arch Coal has a 99.5% common membership interest in the Company, while BP p.l.c. has a 0.5% common
membership interest and a preferred membership interest in the Company. Net profits and losses
are allocated only to the common membership interests on the basis of 99.5% to Arch Coal and 0.5%
to BP p.l.c. In accordance with the membership agreement of the Company, no profit or loss is
allocated to the preferred membership interest of BP p.l.c. Except for a preferred return,
distributions to members are allocated on the basis of 99.5% to Arch Coal and 0.5% to BP p.l.c. The
preferred return entitles BP p.l.c. to receive an annual distribution from the common membership
interests equal to 4% of the preferred capital account balance at the end of the year. The
preferred return is payable at the Companys discretion.
In connection with the formation of the Company, Arch Coal agreed to indemnify BP p.l.c.
against certain tax liabilities in the event that such liabilities arise as a result of certain
actions taken by Arch Coal or the Company prior to June 1, 2013. The provisions of the
indemnification agreement may restrict the Companys ability to sell or dispose of certain
properties, repurchase certain of its equity interests or reduce its indebtedness.
2. Accounting Policies
Basis of Presentation
The consolidated financial statements include the accounts of the Company and its subsidiaries
and controlled entities. The Companys primary business is the production of steam coal from
surface and underground mines for sale to utility and industrial markets. The Companys mines are
located in Wyoming, Colorado and Utah. Intercompany transactions and accounts have been eliminated
in consolidation.
Accounting Pronouncements Adopted
On January 1, 2008, the Company adopted Statement of Financial Accounting Standards No. 157,
Fair Value Measurements (Statement No. 157) prospectively for the Companys financial
instruments. Statement No. 157 defines fair value, establishes a framework for measuring fair
value and expands disclosures about fair value measurements under other accounting pronouncements
that require or permit fair value measurements. The issuance of FSP FAS 157-2, Effective Date of
FASB Statement No. 157 (FSP FAS 157-2) deferred the effective date of Statement No. 157 for one
year for nonfinancial assets and liabilities that are recognized or disclosed at fair value in the
financial statements on a nonrecurring basis. The adoption of Statement No. 157 did not have a
significant impact because the Company does not have financial instruments that are recorded at
fair value on a recurring basis. The Company will adopt FSP FAS 157-2 prospectively on January 1,
2009.
In October 2008, the FASB issued Staff Position FAS 157-3, Determining the Fair Value of a
Financial Asset When the Market for That Asset Is Not Active (FSP FAS 157-3), effective upon
issuance. FSP FAS 157-3 clarifies the application of FASB Statement No. 157 in a market that is
not active and provides an example to illustrate key considerations in determining the fair value
of a financial asset when the market for that financial asset is not active.
Statement of Financial Accounting Standards No. 159, The Fair Value Option for Financial
Assets and Financial Liabilities Including an Amendment of FASB Statement No. 115 (Statement
No. 159) became effective January 1, 2008. Statement No. 159 permits entities the choice to
measure certain financial instruments and other items at fair value. The Company has not elected to
measure any additional financial instruments or other items at fair value.
Accounting Estimates
The preparation of financial statements in conformity with accounting principles generally
accepted in the United States requires management to make estimates and assumptions that affect the
reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at
the date of the financial statements and the reported amounts of revenues and expenses during the
reporting
F-8
period. Actual results could differ from those estimates.
Cash and Cash Equivalents
Cash and cash equivalents are stated at cost. Cash equivalents consist of highly-liquid
investments with an original maturity of three months or less when purchased.
Inventories
Coal and supplies inventories are valued at the lower of average cost or market. Coal
inventory costs include labor, supplies, equipment costs, transportation costs prior to title
transfer to customers and operating overhead. Prior to the adoption of Emerging Issues Task Force
Issue No. 04-6, Accounting for Stripping Costs in the Mining Industry (EITF 04-6), the Company
had classified stripping costs associated with the tons of coal uncovered and not yet extracted
(pit inventory) at its surface mining operations as coal inventory. As a result of the adoption of
EITF 04-6 on January 1, 2006, stripping costs incurred during the production phase of the mine are
considered variable production costs and are included in the cost of inventory extracted during the
period the stripping costs are incurred. The effect of adopting EITF 04-6 was a reduction of $37.6
million and $2.0 million in inventory and deferred development costs, respectively, with a
corresponding decrease to membership interests of $39.6 million.
Prepaid Royalties
Rights to leased coal lands are often acquired through royalty payments. Where royalty
payments represent prepayments recoupable against future production, they are recorded as a prepaid
asset, with amounts expected to be recouped within one year classified as current. As mining occurs
on these leases, the prepayment is charged to cost of coal sales.
Coal Supply Agreements
Coal supply agreements (sales contracts) acquired in a business combination are capitalized
and amortized over the tons of coal shipped during the term of the contract. Value is allocated to
coal supply agreements based on discounted cash flows attributable to the difference between the
contract price and the prevailing market price at the date of acquisition. The net book value of
the Companys above-market coal supply agreements was $3.2 million and $3.5 million at December 31,
2008 and 2007, respectively. These amounts are recorded in other current assets and other assets in
the accompanying consolidated balance sheets. The net book value of the below-market coal supply
agreements was $0.3 million and $1.3 million at December 31, 2008 and 2007, respectively. These
amounts are recorded in accrued expenses and other noncurrent liabilities in the accompanying
consolidated balance sheets. Amortization expense on all above-market coal supply agreements was
$0.3 million, $0.3 million and $1.0 million in 2008, 2007 and 2006, respectively. Amortization
income on all below-market coal supply agreements was $1.0 million, $1.9 million and $11.8 million
in 2008, 2007 and 2006, respectively.
Exploration Costs
Costs related to locating coal deposits and evaluating the economic viability of such deposits are
expensed as incurred.
Property, Plant and Equipment
Plant and Equipment
Plant and equipment are recorded at cost. Interest costs applicable to major asset additions
are capitalized during the construction period. During the years ended December 31, 2008, 2007 and
2006, interest costs of $11.7 million, $4.3 million and $3.6 million, respectively, were
capitalized. Expenditures that extend the useful lives of existing plant and equipment or increase
the productivity of the asset are capitalized. The cost of maintenance and repairs that do not
extend the useful life or increase the productivity of the asset are expensed as incurred.
Preparation plants and loadouts are depreciated using the units-of-production method over the
estimated recoverable reserves, subject to a minimum level of depreciation. Other plant and
equipment are depreciated principally on the straight-line method over the estimated useful lives
of the assets, limited by the remaining life of the mine. The useful lives of mining equipment,
including longwalls, draglines and shovels, range from 3 to 32 years. The useful lives of
buildings and leasehold improvements generally range from 10 to 30 years.
F-9
Deferred Mine Development
Costs of developing new mines or significantly expanding the capacity of existing mines are
capitalized and amortized using the units-of-production method over the estimated recoverable
reserves that are associated with the property benefited. Costs may include construction permits
and licenses; mine design; construction of access roads, shafts, slopes and main entries; and
removing overburden to access reserves in a new pit. Additionally, deferred mine development
includes the costs associated with asset retirement obligations.
Coal Lands and Mineral Rights
Amounts paid to acquire the Companys coal reserves are capitalized and depleted over the life
of proven and probable reserves. A significant portion of the Companys coal reserves are
controlled through leasing arrangements. The cost of coal lease rights are depleted using the
units-of-production method, and the rights are assumed to have no residual value. The leases are
generally long-term in nature (original terms range from 10 to 50 years), and substantially all of
the leases contain provisions that allow for automatic extension of the lease term providing
certain requirements are met. The net book value of the Companys leased coal interests was $380.9
million and $419.3 million at December 31, 2008 and 2007, respectively.
Impairment
If facts and circumstances suggest that a long-lived asset may be impaired, the carrying value
is reviewed for recoverability. If this review indicates that the carrying amount of the asset
will not be recoverable through projected undiscounted cash flows related to the asset over its
remaining life, then an impairment loss is recognized by reducing the carrying value of the asset
to its fair value.
Deferred Financing Costs
The Company capitalizes costs incurred in connection with borrowings or establishment of
credit facilities and issuance of debt securities. These costs are amortized as an adjustment to
interest expense over the life of the borrowing or term of the credit facility using the interest
method. The unamortized balance of deferred financing costs was $9.7 million and $11.9 million at
December 31, 2008 and 2007, respectively. Amounts classified as current were $2.2 million and $2.3
million at December 31, 2008 and 2007, respectively. These amounts are recorded in other current
assets in the accompanying consolidated balance sheets.
Revenue Recognition
Coal sales revenues include sales to customers of coal produced at Company operations. The
Company recognizes revenue from coal sales at the time risk of loss passes to the customer at
contracted amounts. Transportation costs are included in cost of coal sales and amounts billed by
the Company to its customers for transportation are included in coal sales.
Other
Operating Income, Net
Other operating income in the accompanying consolidated statements of income reflects income
and expense from sources other than coal sales, including gains and losses from dispositions of
long-term assets.
Asset Retirement Obligations
The Companys legal obligations associated with the retirement of long-lived assets are
recognized at fair value at the time the obligations are incurred. Accretion expense is recognized
through the expected settlement date of the obligation. Obligations are incurred at the time
development of a mine commences for underground and surface mines or construction begins for
support facilities, refuse areas and slurry ponds. The obligations fair value is determined using
discounted cash flow techniques and is based upon permit requirements and various estimates and
assumptions, including estimates of disturbed acreage, reclamation costs and assumptions regarding
productivity. Upon initial recognition of a liability, a corresponding amount is capitalized as
part of the carrying value of the related long-lived asset. Amortization of the related asset is
recorded on a units-of-production basis over the mines estimated recoverable reserves. See
additional discussion in Note 13, Asset Retirement Obligations.
F-10
Income Taxes
The financial statements do not include a provision for income taxes as the Company is treated
as a partnership for income tax purposes and does not incur federal or state income taxes. Instead,
its earnings and losses are included in the members separate income tax returns.
Minority Interest
Arch Coal owns a 35% interest in the Companys subsidiary, Canyon Fuel Company, LLC (Canyon
Fuel). The results of operations of the Canyon Fuel mines are included in the Companys Western
Bituminous segment.
Related Party Transactions
Transactions with Arch Coal may not be at arms length. If the transactions were negotiated
with an unrelated party, the impact could be material to the Companys results of operations. See
Note 14, Related Party Transactions for discussion of various transactions with Arch Coal.
Benefit Plans
Essentially all of the Companys employees are covered by Arch Coals defined benefit pension
plan. The benefits are based on the employees age and compensation. The Company also provides
certain postretirement medical and life insurance benefits for eligible employees under Arch Coals
plans. The employee postretirement medical and life plans are contributory, with retiree
contributions adjusted periodically, and contain other cost-sharing features such as deductibles
and coinsurance. The Company reflects its actuarially-determined allocation of benefit cost,
benefit obligation and other comprehensive income in its consolidated financial statements. See
further discussion in Note 12, Employee Benefit Plans.
On December 31, 2006, the Company adopted Statement of Financial Accounting Standards No. 158,
Employers Accounting for Defined Benefit Pension and Other Postretirement Plans (Statement No.
158). Statement No. 158 requires that an employer recognize the overfunded or underfunded status
of a defined benefit postretirement plan (other than a multiemployer plan) and other postemployment
benefits determined on an actuarial basis as an asset or liability in its balance sheet and to
recognize changes in the funded status though comprehensive income when they occur. Statement No.
158 also requires an employer to measure the funded status of a plan as of the date of its year-end
balance sheet. The actuarially-determined allocation of benefit cost, benefit obligation and other
comprehensive income related to the pension and postretirement benefits under Arch Coals plans are
determined in accordance with Statement No. 158.
Accounting Standards Issued and Not Yet Adopted
In December 2007, the FASB issued Statement of Financial Accounting Standards No. 160,
Noncontrolling Interests in Consolidated Financial Statements, an amendment of ARB No. 51
(Statement No. 160). Statement No. 160 requires that a noncontrolling interest (minority
interest) in a consolidated subsidiary be displayed in the consolidated balance sheet as a separate
component of equity. The amount of net income attributable to the noncontrolling interest will be
included in consolidated net income on the face of the consolidated statement of income for all
periods presented. Statement No. 160 also includes expanded disclosure requirements regarding the
interests of the parent and its noncontrolling interest. Statement No. 160 is effective for fiscal
years beginning on or after December 15, 2008. Early adoption is not allowed.
In February 2008, the FASB issued Staff Position FAS 140-3, Accounting for Transfers of
Financial Assets and Repurchase Financing Transactions, which provides guidance on accounting for a
transfer of a financial asset and a repurchase financing. This FSP presumes that an initial
transfer of a financial asset and a repurchase financing are considered part of the same
arrangement under Statement 140. However, if certain criteria are met, the initial transfer and
repurchase financing shall not be evaluated as a linked transaction and shall be evaluated
separately under Statement 140. This FSP is effective for financial statements issued for fiscal
years and interim periods beginning after November 15, 2008, with early application not permitted.
The Company is assessing FSP FAS 140-3 to determine its impact, if any, on the financial
statements.
In February 2008, the FASB issued Staff Position FAS 157-2, Effective Date of FASB Statement
No. 157, which delays the effective date of Statement 157 for nonfinancial assets and nonfinancial
liabilities, except for those items that are recognized or disclosed at fair value in the financial
statements on a recurring basis. For the items within scope of Statement 157, FSP FAS 157-2 is
effective for financial statements issued for fiscal years and interim periods beginning after
November 15, 2008.
F-11
In March 2008, the FASB issued Statement of Financial Accounting Standards No. 161,
Disclosures about Derivative Instruments and Hedging Activities, an amendment of FASB Statement No.
133 (Statement No. 161). Statement No. 161 requires additional disclosures about derivatives and
hedging activities, including qualitative disclosures about objectives for using derivatives. It
also requires tabular disclosures about gross fair value amounts of derivative instruments, gains
and losses on derivative instruments by type of contract, and the locations of these amounts in the
financial statements. Statement No. 161 is effective for financial statements issued for fiscal
years and interim periods beginning after November 15, 2008, with early application encouraged. The
Company is currently assessing Statement No. 161 to determine the impact of the new disclosure
requirements.
3. Redeemable Membership Interest
The terms of the Companys membership agreement grant a put right to BP p.l.c., where BP
p.l.c. may require Arch Coal to purchase its membership interest. The terms of the agreement state
that the price of the membership interest shall be determined by mutual agreement between the
members. In the absence of an agreed-upon price, the price is equal to the sum of the preferred
membership interest of $2.4 million and BP p.l.c.s common membership interest, as defined in the
agreement. In addition, Arch Coal has a call right, which allows Arch Coal to purchase BP p.l.c.s
members interest as long as it pays damages as set forth in the agreement between the members. It
is the members intention at this point to continue the joint venture.
The following table presents the components of and changes in BP p.l.c.s membership
interest:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
Common |
|
|
Preferred |
|
|
Redeemable |
|
|
|
Membership |
|
|
Membership |
|
|
Membership |
|
|
|
Interest |
|
|
Interest |
|
|
Interest |
|
|
|
(In thousands) |
|
Balance at January 1, 2006 |
|
$ |
3,248 |
|
|
$ |
2,399 |
|
|
$ |
5,647 |
|
Net income attributable to BP p.l.c. common membership interest |
|
|
1,435 |
|
|
|
|
|
|
|
1,435 |
|
Other comprehensive income attributable to BP p.l.c. common
membership interest |
|
|
49 |
|
|
|
|
|
|
|
49 |
|
Effect of adoption of EITF 04-6 |
|
|
(198 |
) |
|
|
|
|
|
|
(198 |
) |
Effect of adoption of Statement No. 158 |
|
|
5 |
|
|
|
|
|
|
|
5 |
|
Dividends on preferred membership interest |
|
|
(4 |
) |
|
|
|
|
|
|
(4 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2006 |
|
|
4,535 |
|
|
|
2,399 |
|
|
|
6,934 |
|
|
|
|
|
|
|
|
|
|
|
Net income attributable to BP p.l.c. common membership interest |
|
|
1,006 |
|
|
|
|
|
|
|
1,006 |
|
Other comprehensive income attributable to BP p.l.c. common
membership interest |
|
|
64 |
|
|
|
|
|
|
|
64 |
|
Dividends on preferred membership interest |
|
|
(4 |
) |
|
|
|
|
|
|
(4 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2007 |
|
|
5,601 |
|
|
|
2,399 |
|
|
|
8,000 |
|
|
|
|
|
|
|
|
|
|
|
Net income attributable to BP p.l.c. common membership interest |
|
|
872 |
|
|
|
|
|
|
|
872 |
|
Other comprehensive income attributable to BP p.l.c. common
membership interest |
|
|
(103 |
) |
|
|
|
|
|
|
(103 |
) |
Dividends on preferred membership interest |
|
|
(4 |
) |
|
|
|
|
|
|
(4 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2008 |
|
$ |
6,366 |
|
|
$ |
2,399 |
|
|
$ |
8,765 |
|
|
|
|
|
|
|
|
|
|
|
4. Dispositions
In 2007 we recognized a gain of $6.0 million on the sale of non-strategic reserves in the
Powder River Basin, which is included in other operating income, net in the accompanying
consolidated statements of income.
5. Insurance Recoveries
A combustion-related event in October 2005 caused the idling of the Companys West Elk mine in
Colorado into the first quarter of 2006, which cost the Company an estimated $30.0 million in lost
profits during the first quarter of 2006, in addition to the effect of the idling and fire-fighting
costs incurred during the fourth quarter of 2005 of $33.3 million. The Company recorded insurance
recoveries in 2006 related to the event of $41.9 million. Of these recoveries, $19.5 million was
for business interruption. The insurance recoveries are reflected as a reduction of cost of coal
sales in the accompanying consolidated statements of income.
6. Accumulated Other Comprehensive Income (Loss)
Other comprehensive income (loss) items under Statement of Financial Accounting Standards No.
130, Reporting Comprehensive Income, are transactions recorded in membership interest during the
year, excluding net income and transactions with members.
F-12
Following are the items included in accumulated other comprehensive loss:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension, |
|
|
Accumulated |
|
|
|
|
|
|
|
Postretirement |
|
|
Other |
|
|
|
|
|
|
|
and Other Post- |
|
|
Comprehensive |
|
|
|
Derivatives |
|
|
Employment Benefits |
|
|
Loss |
|
|
|
(In thousands) |
|
Balance
at January 1, 2006 |
|
$ |
(11,074 |
) |
|
$ |
(14,530 |
) |
|
$ |
(25,604 |
) |
2006 activity |
|
|
7,928 |
|
|
|
2,702 |
|
|
|
10,630 |
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2006 |
|
|
(3,146 |
) |
|
|
(11,828 |
) |
|
|
(14,974 |
) |
2007 activity |
|
|
3,146 |
|
|
|
9,583 |
|
|
|
12,729 |
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2007 |
|
|
|
|
|
|
(2,245 |
) |
|
|
(2,245 |
) |
2008 activity |
|
|
|
|
|
|
(22,433 |
) |
|
|
(22,433 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2008 |
|
$ |
|
|
|
$ |
(24,678 |
) |
|
$ |
(24,678 |
) |
|
|
|
|
|
|
|
|
|
|
In the fourth quarter of 2005, the Company terminated certain interest rate swap agreements
that at one time had been designated as a hedge of interest rate volatility on floating rate debt.
The amounts that had been deferred in accumulated other comprehensive income were amortized as
additional expense over the contractual terms of the swap agreements prior to their termination.
7. Inventories
Inventories consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands) |
|
Coal |
|
$ |
26,989 |
|
|
$ |
42,942 |
|
Repair parts and supplies, net of allowance |
|
|
106,737 |
|
|
|
98,684 |
|
|
|
|
|
|
|
|
|
|
$ |
133,726 |
|
|
$ |
141,626 |
|
|
|
|
|
|
|
|
The repair parts and supplies are stated net of an allowance for slow-moving and obsolete
inventories of $12.0 million and $12.5 million at December 31, 2008 and 2007, respectively.
8. Accrued Expenses
Accrued expenses consist of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands) |
|
Payroll and employee benefits |
|
$ |
17,299 |
|
|
$ |
20,208 |
|
Taxes other than income taxes |
|
|
80,608 |
|
|
|
68,162 |
|
Interest |
|
|
32,215 |
|
|
|
32,323 |
|
Other accrued expenses |
|
|
4,418 |
|
|
|
8,061 |
|
|
|
|
|
|
|
|
|
|
$ |
134,540 |
|
|
$ |
128,754 |
|
|
|
|
|
|
|
|
9. Debt and Financing Arrangements
On August 15, 2007, the Company entered into a commercial paper placement program, as amended,
to provide short-term financing at rates that are generally lower than the rates available under
Arch Coals revolving credit facility. Under the commercial paper program, the Company may sell
interest-bearing or discounted short-term unsecured debt obligations with maturities of no more
than 270 days. The Company amended the program on April 11, 2008 to increase the maximum aggregate
principal amount outstanding to $100.0 million from $75.0 million. The commercial paper placement
program is supported by a revolving credit facility, which is subject to renewal annually, and
expires on April 30, 2009. As of December 31, 2008, the weighted-average interest rate of the
Companys outstanding commercial paper was 2.46% and maturity dates ranged from 2 to 92 days.
Under an indenture dated June 25, 2003, the Companys subsidiary, Arch Western Finance LLC
(Arch Western Finance), has issued a total of $950.0 million of 6.75% Senior Notes due July 1,
2013. The senior notes are guaranteed by the Company and certain of the Companys subsidiaries and
are secured by a security interest in the Companys receivable from Arch Coal. The terms of the
F-13
senior notes contain restrictive covenants that limit the Companys ability to, among other
things, incur additional debt, sell or transfer assets, and make certain investments. $250.0
million of the Senior Notes were issued at a premium of 104.75% of par. The premium is being
amortized over the life of the bonds.
10. Fair Values of Financial Instruments
The following methods and assumptions were used by the Company in estimating its fair value
disclosures for financial instruments:
Cash and cash equivalents: At December 31, 2008 and 2007, the carrying amounts of cash and
cash equivalents approximate fair value.
Debt: The fair value of the Companys debt was $887.4 million and $1.0 billion at
December 31, 2008 and 2007, respectively.
11. Accrued Workers Compensation
The Company is liable under the Federal Mine Safety and Health Act of 1969, as subsequently
amended, to provide for pneumoconiosis (occupational disease) benefits to eligible employees,
former employees, and dependents. The Company is also liable under various states statutes for
occupational disease benefits. The Company currently provides for federal and state claims
principally through a self-insurance program. The occupational disease benefit obligation is
determined by independent actuaries, at the present value of the actuarially computed present and
future liabilities for such benefits over the employees applicable years of service. Our
obligations for occupational disease benefits are accounted for under Statement No. 158, which
requires that the unfunded obligation be recorded on the balance sheet.
In addition, the Company is liable for workers compensation benefits for traumatic injuries
that are accrued as injuries are incurred. Traumatic claims are either covered through self-insured
programs or through state-sponsored workers compensation programs.
Workers compensation expense consists of the following components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
(In thousands) |
|
Self-insured occupational disease benefits: |
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
162 |
|
|
$ |
651 |
|
|
$ |
347 |
|
Interest cost |
|
|
156 |
|
|
|
435 |
|
|
|
390 |
|
Net amortization |
|
|
(1,525 |
) |
|
|
(372 |
) |
|
|
(513 |
) |
|
|
|
|
|
|
|
|
|
|
Total occupational disease |
|
|
(1,207 |
) |
|
|
714 |
|
|
|
224 |
|
Traumatic injury claims and assessments |
|
|
2,675 |
|
|
|
1,373 |
|
|
|
1,821 |
|
|
|
|
|
|
|
|
|
|
|
Total workers compensation expense |
|
$ |
1,468 |
|
|
$ |
2,087 |
|
|
$ |
2,045 |
|
|
|
|
|
|
|
|
|
|
|
Net amortization represents the systematic recognition of actuarial gains over a five-year
period.
The reconciliation of changes in the benefit obligation of the occupational disease liability
is as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands) |
|
Beginning of year obligation |
|
$ |
7,726 |
|
|
$ |
8,488 |
|
Service cost |
|
|
162 |
|
|
|
651 |
|
Interest cost |
|
|
156 |
|
|
|
435 |
|
Actuarial gain |
|
|
(5,294 |
) |
|
|
(1,734 |
) |
Benefit and administrative payments |
|
|
(143 |
) |
|
|
(114 |
) |
|
|
|
|
|
|
|
Net obligation at end of year |
|
$ |
2,607 |
|
|
$ |
7,726 |
|
|
|
|
|
|
|
|
At December 31, 2008 and 2007, accumulated gains of $6.1 million and $2.4 million,
respectively, were not yet recognized in occupational disease cost and were recorded in accumulated
other comprehensive income. The accumulated gain that will be amortized from accumulated other
comprehensive income into occupational disease cost in 2009 is $1.2 million.
F-14
The following table provides the assumptions used to determine the projected occupational
disease obligation:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
2008 |
|
2007 |
|
2006 |
Weighted average assumptions: |
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
6.65 |
% |
|
|
6.50 |
% |
|
|
5.90 |
% |
Cost escalation rate |
|
|
3.00 |
% |
|
|
3.00 |
% |
|
|
3.00 |
% |
Summarized below is information about the amounts recognized in the accompanying consolidated
balance sheets for workers compensation benefits:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands) |
|
Occupational disease costs |
|
$ |
2,607 |
|
|
$ |
7,726 |
|
Traumatic and other workers compensation claims |
|
|
2,675 |
|
|
|
2,493 |
|
|
|
|
|
|
|
|
Total obligations |
|
|
5,282 |
|
|
|
10,219 |
|
Less amount included in accrued expenses |
|
|
1,601 |
|
|
|
1,435 |
|
|
|
|
|
|
|
|
Noncurrent obligations |
|
$ |
3,681 |
|
|
$ |
8,784 |
|
|
|
|
|
|
|
|
12. Employee Benefit Plans
Defined Benefit Pension and Other Postretirement Benefit Plans
Essentially all of the Companys employees are covered by Arch Coals defined benefit pension
plan. The benefits are based on the employees age and compensation. Arch Coal funds the plans in
an amount not less than the minimum statutory funding requirements or more than the maximum amount
that can be deducted for federal income tax purposes. Arch Coal allocates a portion of the funding
to the Company, which is charged to the intercompany receivable. See Note 14, Related Party
Transactions for further discussion.
The Company also provides certain postretirement medical/life insurance benefits for eligible
employees under Arch Coals plans. Generally, covered employees who terminate employment after
meeting eligibility requirements are eligible for postretirement coverage for themselves and their
dependents. The employee postretirement medical/life plans are contributory, with retiree
contributions adjusted periodically, and contain other cost-sharing features such as deductibles
and coinsurance. Arch Coal allocates a portion of the funding to the Company, which is charged to
the intercompany receivable as benefits are paid.
The Companys allocated expense related to these plans was $11.6 million, $11.1 million and
$13.1 million for the years ended December 31, 2008, 2007 and 2006, respectively. The Companys
balance sheet reflects its allocated portion of Arch Coals liabilities related to its benefit
plans, including amounts recorded through other comprehensive income. The Companys recorded
balance sheet amounts are as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
2008 |
|
2007 |
|
|
(In thousands) |
Accrued benefit liabilities (current) |
|
$ |
1,173 |
|
|
$ |
1,363 |
|
Accrued benefit liabilities (noncurrent) |
|
|
74,107 |
|
|
|
37,010 |
|
Accumulated other comprehensive loss |
|
|
(30,807 |
) |
|
|
(4,646 |
) |
Other Plans
Arch Coal sponsors savings plans which were established to assist eligible employees in
providing for their future retirement needs. The Companys expense related to the plans were
$9.7 million in 2008, $8.3 million in 2007 and $7.3 million in 2006.
13. Asset Retirement Obligations
The Companys asset retirement obligations arise from the Federal Surface Mining Control and
Reclamation Act of 1977 and
F-15
similar state statutes, which require that mine property be restored in accordance with
specified standards and an approved reclamation plan. The required reclamation activities to be
performed are outlined in the Companys mining permits. These activities include reclaiming the pit
and support acreage at surface mines, sealing portals at underground mines, and reclaiming refuse
areas and slurry ponds.
The Company accounts for its reclamation obligations in accordance with Statement of Financial
Accounting Standards No. 143, Accounting for Asset Retirement Obligations. The Company reviews its
asset retirement obligation at least annually and makes necessary adjustments for permit changes as
granted by state authorities and for revisions of estimates of the amount and timing of costs. For
ongoing operations, adjustments to the liability result in an adjustment to the corresponding
asset. For idle operations, adjustments to the liability are recognized as income or expense in the
period the adjustment is recorded.
The following table describes the changes to the Companys asset retirement obligations for
the years ended December 31:
|
|
|
|
|
|
|
|
|
|
|
2008 |
|
|
2007 |
|
|
|
(In thousands) |
|
Balance at January 1 (including current portion) |
|
$ |
195,690 |
|
|
$ |
182,035 |
|
Accretion expense |
|
|
17,329 |
|
|
|
16,119 |
|
Adjustments to the liability from changes in estimates |
|
|
16,727 |
|
|
|
(1,164 |
) |
Liabilities settled |
|
|
(1,543 |
) |
|
|
(1,300 |
) |
|
|
|
|
|
|
|
Balance at December 31 |
|
|
228,203 |
|
|
|
195,690 |
|
Current portion included in accrued expenses |
|
|
(806 |
) |
|
|
(1,500 |
) |
|
|
|
|
|
|
|
Noncurrent liability |
|
$ |
227,397 |
|
|
$ |
194,190 |
|
|
|
|
|
|
|
|
As of December 31, 2008, the Company had $64.8 million in surety bonds outstanding and $332.5
million in self-bonding to secure reclamation obligations.
14. Related Party Transactions
The Companys cash transactions are managed by Arch Coal. Cash paid to or from the Company
that is not considered a distribution or a contribution is recorded in an Arch Coal receivable
account. In addition, any amounts owed between the Company and Arch Coal are recorded in the
account. At December 31, 2008 and 2007, the receivable from Arch Coal was $1.5 billion and $1.4
billion, respectively. This amount earns interest from Arch Coal at the prime interest rate.
Interest earned for the years ended December 31, 2008, 2007 and 2006 was $74.6 million, $99.2
million and $81.2 million, respectively. The receivable is payable on demand by the Company;
however, it is currently managements intention to not demand payment of the receivable within the
next year. Therefore, the receivable is classified on the accompanying consolidated balance sheets
as noncurrent.
On February 10, 2006, Arch Coal established an accounts receivable securitization program.
Under the program, the Company sells its receivables to Arch Coal without recourse at a discount
based on the prime rate and days sales outstanding. During 2008, the Company sold $1.7 billion of
trade accounts receivable to Arch Coal, at a discount of $7.1 million. For both 2007 and 2006, the
Company sold $1.5 billion of trade accounts receivable to Arch Coal, at a total discount of $9.8
million in 2007 and $10.5 million in 2006.
The Company mines on tracts that are owned or leased by Arch Coal and subleased to the
Company. Royalties on all properties leased from Arch Coal are 7.0% of the value of the coal mined
and removed from the leased land, pursuant to Federal coal regulations. No advance royalties are
required under the agreements. For the years ended December 31, 2008, 2007 and 2006, the Company
incurred production royalties of $35.8 million, $35.8 million and $41.4 million , respectively,
under sublease agreements with Arch Coal.
Amounts charged to the intercompany account for the Companys allocated portion of
contributions to Arch Coals pension and postretirement plans totaled $1.1 million, $1.4 million
and $17.0 million for the years ended December 31, 2008, 2007 and 2006, respectively.
The Company is charged selling, general and administrative services fees by Arch Coal.
Expenses are allocated based on Arch Coals best estimates of proportional or incremental costs,
whichever is more representative of costs incurred by Arch Coal on behalf of the Company. Amounts
allocated to the Company by Arch Coal were $31.9 million, $26.3 million and $23.5 million for the
years ended December 31, 2008, 2007 and 2006, respectively. Such amounts are reported as selling,
general and administrative expenses in the accompanying consolidated statements of income.
F-16
15. Concentration of Credit Risk and Major Customers
The Company markets its coal principally to electric utilities in the United States. Arch Coal
has a formal written credit policy that establishes procedures to determine creditworthiness and
credit limits for trade customers. Generally, credit is extended based on an evaluation of the
customers financial condition. Collateral is not generally required, unless credit cannot be
established. Credit losses are provided for in the financial statements and historically have been
minimal.
The Company is committed under long-term contracts to supply coal that meets certain quality
requirements at specified prices. These prices are generally adjusted based on indices. Quantities
sold under some of these contracts may vary from year to year within certain limits at the option
of the customer. The Company and its operating subsidiaries sold approximately 120.4 million tons
of coal in 2008. Approximately 78% of this tonnage (representing approximately 78% of the Companys
revenue) was sold under long-term contracts (contracts having a term of greater than one year).
Long-term contracts range in remaining life from one to nine years. Some of these contracts include
pricing which is above current market prices. Sales (including spot sales) to significant customers
were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
2008 |
|
2007 |
|
2006 |
|
|
(In thousands) |
Tennessee Valley Authority |
|
$ |
265,937 |
|
|
$ |
207,853 |
|
|
$ |
188,774 |
|
Ameren |
|
|
170,346 |
|
|
|
162,802 |
|
|
|
136,647 |
|
Transportation
The Company depends upon rail, truck and belt transportation systems to deliver coal to its
customers. Disruption of these transportation services due to weather-related problems, mechanical
difficulties, strikes, lockouts, bottlenecks, and other events could temporarily impair the
Companys ability to supply coal to its customers and result in decreased shipments. In the past,
disruptions in rail service have resulted in missed shipments and production interruptions.
16. Leases
The Company leases equipment, land and various other properties under non-cancelable long-term
leases, expiring at various dates. Certain leases contain options that would allow the Company to
extend the lease or purchase the leased asset at the end of the base lease term. In addition, the
Company enters into various non-cancelable royalty lease agreements under which future minimum
payments are due.
Minimum payments due in future years under these agreements in effect at December 31, 2008
are as follows:
|
|
|
|
|
|
|
|
|
|
|
Operating |
|
|
|
|
|
|
Leases |
|
|
Royalties |
|
|
|
(In thousands) |
|
2009 |
|
$ |
27,600 |
|
|
$ |
1,358 |
|
2010 |
|
|
26,111 |
|
|
|
1,239 |
|
2011 |
|
|
23,269 |
|
|
|
1,125 |
|
2012 |
|
|
19,501 |
|
|
|
996 |
|
2013 |
|
|
16,667 |
|
|
|
1,007 |
|
Thereafter |
|
|
26,929 |
|
|
|
7,128 |
|
|
|
|
|
|
|
|
|
|
$ |
140,077 |
|
|
$ |
12,853 |
|
|
|
|
|
|
|
|
Rental expense related to these operating leases amounted to $32.1 million in 2008, $27.6
million in 2007 and $21.0 million in 2006. Royalty expense was $222.1 million, $200.1 million and
$205.7 million for the years ended December 31, 2008, 2007 and 2006, respectively, including $35.8
million, $35.8 million and $41.4 million, respectively, that were incurred under sublease
agreements with Arch Coal. See Note 14, Related Party Transactions for further discussion of
these agreements.
As of December 31, 2008, certain of the Companys lease obligations were secured by
outstanding surety bonds totaling $32.5 million.
F-17
17. Contingencies
The Company is a party to numerous claims and lawsuits with respect to various matters. The
Company provides for costs related to contingencies when a loss is probable and the amount is
reasonably determinable. After conferring with counsel, it is the opinion of management that the
ultimate resolution of pending claims will not have a material adverse effect on the consolidated
financial condition, results of operations or liquidity of the Company.
18. Segment Information
The Company has two reportable business segments, which are based on the major low-sulfur coal
basins in which the Company operates. Both of these reportable business segments include a number
of mine complexes. The Company manages its coal sales by coal basin, not by individual mine
complex. Geology, coal transportation routes to customers, regulatory environments and coal quality
are generally consistent within a basin. Accordingly, market and contract pricing have developed by
coal basin. Mine operations are evaluated based on their per-ton operating costs (defined as
including all mining costs but excluding pass-through transportation expenses), as well as on other
non-financial measures, such as safety and environmental performance. The Companys reportable
segments are the Powder River Basin (PRB) segment, with operations in Wyoming, and the Western
Bituminous (WBIT) segment, with operations in Utah, Colorado and southern Wyoming.
Operating segment results for the years ended December 31, 2008, 2007 and 2006 are presented
below. Results for the operating segments include all direct costs of mining. Corporate, Other and
Eliminations includes corporate overhead, land management, other support functions, and the
elimination of intercompany transactions.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Corporate, |
|
|
|
|
|
|
|
|
|
|
|
|
Other and |
|
|
|
|
PRB |
|
WBIT |
|
Eliminations |
|
Consolidated |
|
|
(In thousands) |
December 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales |
|
$ |
1,104,393 |
|
|
$ |
653,615 |
|
|
$ |
|
|
|
$ |
1,758,008 |
|
Income from operations |
|
|
88,091 |
|
|
|
123,116 |
|
|
|
(30,815 |
) |
|
|
180,392 |
|
Total assets |
|
|
1,845,685 |
|
|
|
2,079,689 |
|
|
|
(820,290 |
) |
|
|
3,105,084 |
|
Depreciation, depletion and amortization |
|
|
74,526 |
|
|
|
80,169 |
|
|
|
|
|
|
|
154,695 |
|
Capital expenditures |
|
|
123,909 |
|
|
|
162,698 |
|
|
|
|
|
|
|
286,607 |
|
December 31, 2007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales |
|
$ |
1,002,339 |
|
|
$ |
538,727 |
|
|
$ |
|
|
|
$ |
1,541,066 |
|
Income from operations |
|
|
113,588 |
|
|
|
102,748 |
|
|
|
(19,065 |
) |
|
|
197,271 |
|
Total assets |
|
|
1,694,786 |
|
|
|
1,948,674 |
|
|
|
(791,273 |
) |
|
|
2,852,187 |
|
Depreciation, depletion and amortization |
|
|
69,288 |
|
|
|
66,006 |
|
|
|
|
|
|
|
135,294 |
|
Capital expenditures |
|
|
48,141 |
|
|
|
99,282 |
|
|
|
|
|
|
|
147,423 |
|
December 31, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales |
|
$ |
1,032,416 |
|
|
$ |
458,946 |
|
|
$ |
|
|
|
$ |
1,491,362 |
|
Income from operations |
|
|
214,821 |
|
|
|
128,874 |
|
|
|
(29,432 |
) |
|
|
314,263 |
|
Total assets |
|
|
1,584,483 |
|
|
|
1,841,104 |
|
|
|
(867,815 |
) |
|
|
2,557,772 |
|
Depreciation, depletion and amortization |
|
|
61,925 |
|
|
|
46,347 |
|
|
|
|
|
|
|
108,272 |
|
Capital expenditures |
|
|
121,737 |
|
|
|
138,631 |
|
|
|
|
|
|
|
260,368 |
|
Reconciliation of income from operations to net income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2008 |
|
|
2007 |
|
|
2006 |
|
|
|
(In thousands) |
|
Income from operations |
|
$ |
180,392 |
|
|
$ |
197,271 |
|
|
$ |
314,263 |
|
Interest expense |
|
|
(66,556 |
) |
|
|
(72,147 |
) |
|
|
(72,273 |
) |
Interest income |
|
|
74,869 |
|
|
|
99,683 |
|
|
|
81,853 |
|
Other non-operating expense |
|
|
|
|
|
|
(3,146 |
) |
|
|
(7,928 |
) |
Minority interest |
|
|
(14,335 |
) |
|
|
(20,496 |
) |
|
|
(28,902 |
) |
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
174,370 |
|
|
$ |
201,165 |
|
|
$ |
287,013 |
|
|
|
|
|
|
|
|
|
|
|
F-18
19. Supplemental Condensed Consolidating Financial Information
Pursuant to the indenture governing the Arch Western Finance senior notes, certain
wholly-owned subsidiaries of the Company have fully and unconditionally guaranteed the senior notes
on a joint and several basis. The following tables present condensed consolidating financial
information for (i) the Company, (ii) the issuer of the senior notes (Arch Western Finance, LLC, a
wholly-owned subsidiary of the Company), (iii) the Companys wholly-owned subsidiaries (Thunder
Basin Coal Company, LLC, Mountain Coal Company, LLC, and Arch of Wyoming, LLC), on a combined
basis, which are guarantors under the Notes, and (iv) the Companys majority-owned subsidiary,
Canyon Fuel, which is not a guarantor under the Notes.
F-19
CONDENSED CONSOLIDATING STATEMENTS OF INCOME
Year Ended December 31, 2008
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent |
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
|
|
|
Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales |
|
$ |
|
|
|
$ |
|
|
|
$ |
1,334,332 |
|
|
$ |
423,676 |
|
|
$ |
|
|
|
$ |
1,758,008 |
|
Cost of coal sales |
|
|
(1,053 |
) |
|
|
|
|
|
|
1,081,271 |
|
|
|
317,486 |
|
|
|
(2,528 |
) |
|
|
1,395,176 |
|
Depreciation, depletion and amortization |
|
|
|
|
|
|
|
|
|
|
91,536 |
|
|
|
63,159 |
|
|
|
|
|
|
|
154,695 |
|
Selling, general and administrative
expenses allocated from Arch Coal |
|
|
31,940 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
31,940 |
|
Other operating income, net |
|
|
(70 |
) |
|
|
|
|
|
|
(3,004 |
) |
|
|
(3,649 |
) |
|
|
2,528 |
|
|
|
(4,195 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
30,817 |
|
|
|
|
|
|
|
1,169,803 |
|
|
|
376,996 |
|
|
|
|
|
|
|
1,577,616 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from investment in subsidiaries |
|
|
218,922 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(218,922 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations |
|
|
188,105 |
|
|
|
|
|
|
|
164,529 |
|
|
|
46,680 |
|
|
|
(218,922 |
) |
|
|
180,392 |
|
Interest expense |
|
|
(72,938 |
) |
|
|
(53,215 |
) |
|
|
(2,823 |
) |
|
|
(1,705 |
) |
|
|
64,125 |
|
|
|
(66,556 |
) |
Interest income |
|
|
73,538 |
|
|
|
64,125 |
|
|
|
247 |
|
|
|
1,084 |
|
|
|
(64,125 |
) |
|
|
74,869 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
600 |
|
|
|
10,910 |
|
|
|
(2,576 |
) |
|
|
(621 |
) |
|
|
|
|
|
|
8,313 |
|
Minority interest |
|
|
(14,335 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(14,335 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
174,370 |
|
|
$ |
10,910 |
|
|
$ |
161,953 |
|
|
$ |
46,059 |
|
|
$ |
(218,922 |
) |
|
$ |
174,370 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-20
CONDENSED CONSOLIDATING STATEMENTS OF INCOME
Year Ended December 31, 2007
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent |
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
|
|
|
Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales |
|
$ |
|
|
|
$ |
|
|
|
$ |
1,166,872 |
|
|
$ |
374,194 |
|
|
$ |
|
|
|
$ |
1,541,066 |
|
Cost of coal sales |
|
|
(1,086 |
) |
|
|
|
|
|
|
924,960 |
|
|
|
270,867 |
|
|
|
(2,393 |
) |
|
|
1,192,348 |
|
Depreciation, depletion and amortization |
|
|
|
|
|
|
|
|
|
|
89,173 |
|
|
|
46,121 |
|
|
|
|
|
|
|
135,294 |
|
Selling, general and administrative
expenses allocated from Arch Coal |
|
|
26,298 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
26,298 |
|
Other operating income |
|
|
(6,147 |
) |
|
|
|
|
|
|
(2,686 |
) |
|
|
(3,705 |
) |
|
|
2,393 |
|
|
|
(10,145 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,065 |
|
|
|
|
|
|
|
1,011,447 |
|
|
|
313,283 |
|
|
|
|
|
|
|
1,343,795 |
|
Income from investment in subsidiaries |
|
|
219,151 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(219,151 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations |
|
|
200,086 |
|
|
|
|
|
|
|
155,425 |
|
|
|
60,911 |
|
|
|
(219,151 |
) |
|
|
197,271 |
|
Interest expense |
|
|
(72,984 |
) |
|
|
(60,631 |
) |
|
|
(419 |
) |
|
|
(2,226 |
) |
|
|
64,113 |
|
|
|
(72,147 |
) |
Interest income |
|
|
97,705 |
|
|
|
64,113 |
|
|
|
448 |
|
|
|
1,530 |
|
|
|
(64,113 |
) |
|
|
99,683 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
24,721 |
|
|
|
3,482 |
|
|
|
29 |
|
|
|
(696 |
) |
|
|
|
|
|
|
27,536 |
|
Other non-operating expense |
|
|
(3,146 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3,146 |
) |
Minority interest |
|
|
(20,496 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(20,496 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
201,165 |
|
|
$ |
3,482 |
|
|
$ |
155,454 |
|
|
$ |
60,215 |
|
|
$ |
(219,151 |
) |
|
$ |
201,165 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-21
CONDENSED CONSOLIDATING STATEMENTS OF INCOME
Year Ended December 31, 2006
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent |
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
|
|
|
Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal sales |
|
$ |
|
|
|
$ |
|
|
|
$ |
1,165,654 |
|
|
$ |
325,708 |
|
|
$ |
|
|
|
$ |
1,491,362 |
|
Cost of coal sales |
|
|
3,759 |
|
|
|
|
|
|
|
813,825 |
|
|
|
231,310 |
|
|
|
535 |
|
|
|
1,049,429 |
|
Depreciation, depletion and amortization |
|
|
|
|
|
|
|
|
|
|
80,626 |
|
|
|
27,646 |
|
|
|
|
|
|
|
108,272 |
|
Selling, general and administrative
expenses allocated from Arch Coal |
|
|
23,466 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23,466 |
|
Other operating income |
|
|
(124 |
) |
|
|
|
|
|
|
(1,437 |
) |
|
|
(1,972 |
) |
|
|
(535 |
) |
|
|
(4,068 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
27,101 |
|
|
|
|
|
|
|
893,014 |
|
|
|
256,984 |
|
|
|
|
|
|
|
1,177,099 |
|
Income from investment in subsidiaries |
|
|
343,437 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(343,437 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations |
|
|
316,336 |
|
|
|
|
|
|
|
272,640 |
|
|
|
68,724 |
|
|
|
(343,437 |
) |
|
|
314,263 |
|
Interest expense |
|
|
(72,653 |
) |
|
|
(61,309 |
) |
|
|
(434 |
) |
|
|
(1,946 |
) |
|
|
64,069 |
|
|
|
(72,273 |
) |
Interest income |
|
|
80,160 |
|
|
|
64,069 |
|
|
|
560 |
|
|
|
1,133 |
|
|
|
(64,069 |
) |
|
|
81,853 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7,507 |
|
|
|
2,760 |
|
|
|
126 |
|
|
|
(813 |
) |
|
|
|
|
|
|
9,580 |
|
Other non-operating expense |
|
|
(7,928 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(7,928 |
) |
Minority interest |
|
|
(28,902 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(28,902 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
287,013 |
|
|
$ |
2,760 |
|
|
$ |
272,766 |
|
|
$ |
67,911 |
|
|
$ |
(343,437 |
) |
|
$ |
287,013 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-22
CONDENSED CONSOLIDATING BALANCE SHEETS
December 31, 2008
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent |
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
|
|
|
Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
2,690 |
|
|
$ |
|
|
|
$ |
84 |
|
|
$ |
77 |
|
|
$ |
|
|
|
$ |
2,851 |
|
Receivables |
|
|
1,250 |
|
|
|
|
|
|
|
1,138 |
|
|
|
542 |
|
|
|
|
|
|
|
2,930 |
|
Inventories |
|
|
|
|
|
|
|
|
|
|
102,216 |
|
|
|
31,510 |
|
|
|
|
|
|
|
133,726 |
|
Other |
|
|
10,330 |
|
|
|
2,154 |
|
|
|
4,669 |
|
|
|
4,464 |
|
|
|
|
|
|
|
21,617 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets |
|
|
14,270 |
|
|
|
2,154 |
|
|
|
108,107 |
|
|
|
36,593 |
|
|
|
|
|
|
|
161,124 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
|
|
|
|
|
|
|
|
|
1,065,064 |
|
|
|
326,777 |
|
|
|
|
|
|
|
1,391,841 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investment in subsidiaries |
|
|
2,362,717 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2,362,717 |
) |
|
|
|
|
Receivable from Arch Coal, Inc. |
|
|
1,498,201 |
|
|
|
|
|
|
|
|
|
|
|
29,867 |
|
|
|
|
|
|
|
1,528,068 |
|
Intercompanies |
|
|
(2,238,175 |
) |
|
|
993,048 |
|
|
|
1,090,674 |
|
|
|
154,453 |
|
|
|
|
|
|
|
|
|
Other |
|
|
700 |
|
|
|
7,471 |
|
|
|
11,474 |
|
|
|
4,406 |
|
|
|
|
|
|
|
24,051 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other assets |
|
|
1,623,443 |
|
|
|
1,000,519 |
|
|
|
1,102,148 |
|
|
|
188,726 |
|
|
|
(2,362,717 |
) |
|
|
1,552,119 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets |
|
$ |
1,637,713 |
|
|
$ |
1,002,673 |
|
|
$ |
2,275,319 |
|
|
$ |
552,096 |
|
|
$ |
(2,362,717 |
) |
|
$ |
3,105,084 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
7,167 |
|
|
$ |
|
|
|
$ |
88,938 |
|
|
$ |
17,506 |
|
|
$ |
|
|
|
$ |
113,611 |
|
Accrued expenses |
|
|
4,293 |
|
|
|
32,063 |
|
|
|
90,605 |
|
|
|
7,579 |
|
|
|
|
|
|
|
134,540 |
|
Commercial paper |
|
|
65,671 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
65,671 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
77,131 |
|
|
|
32,063 |
|
|
|
179,543 |
|
|
|
25,085 |
|
|
|
|
|
|
|
313,822 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt |
|
|
|
|
|
|
956,148 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
956,148 |
|
Asset retirement obligations |
|
|
|
|
|
|
|
|
|
|
214,388 |
|
|
|
13,009 |
|
|
|
|
|
|
|
227,397 |
|
Accrued postretirement benefits
other than pension |
|
|
23,492 |
|
|
|
|
|
|
|
2,485 |
|
|
|
11,514 |
|
|
|
|
|
|
|
37,491 |
|
Accrued pension benefits |
|
|
32,671 |
|
|
|
|
|
|
|
|
|
|
|
3,945 |
|
|
|
|
|
|
|
36,616 |
|
Accrued workers compensation |
|
|
(1,045 |
) |
|
|
|
|
|
|
642 |
|
|
|
4,084 |
|
|
|
|
|
|
|
3,681 |
|
Other noncurrent liabilities |
|
|
1,086 |
|
|
|
|
|
|
|
24,465 |
|
|
|
|
|
|
|
|
|
|
|
25,551 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities |
|
|
133,335 |
|
|
|
988,211 |
|
|
|
421,523 |
|
|
|
57,637 |
|
|
|
|
|
|
|
1,600,706 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Redeemable membership interest |
|
|
8,765 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8,765 |
|
Minority interest |
|
|
195,438 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
195,438 |
|
Non-redeemable membership interest |
|
|
1,300,175 |
|
|
|
14,462 |
|
|
|
1,853,796 |
|
|
|
494,459 |
|
|
|
(2,362,717 |
) |
|
|
1,300,175 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and membership
interests |
|
$ |
1,637,713 |
|
|
$ |
1,002,673 |
|
|
$ |
2,275,319 |
|
|
$ |
552,096 |
|
|
$ |
(2,362,717 |
) |
|
$ |
3,105,084 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-23
CONDENSED CONSOLIDATING BALANCE SHEETS
December 31, 2007
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent |
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
|
|
|
Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Eliminations |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
78 |
|
|
$ |
|
|
|
$ |
16 |
|
|
$ |
154 |
|
|
$ |
|
|
|
$ |
248 |
|
Receivables |
|
|
1,145 |
|
|
|
|
|
|
|
1,224 |
|
|
|
1,190 |
|
|
|
|
|
|
|
3,559 |
|
Inventories |
|
|
|
|
|
|
|
|
|
|
98,638 |
|
|
|
42,988 |
|
|
|
|
|
|
|
141,626 |
|
Other |
|
|
11,342 |
|
|
|
2,153 |
|
|
|
5,868 |
|
|
|
7,765 |
|
|
|
|
|
|
|
27,128 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets |
|
|
12,565 |
|
|
|
2,153 |
|
|
|
105,746 |
|
|
|
52,097 |
|
|
|
|
|
|
|
172,561 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
|
|
|
|
|
|
|
|
|
864,575 |
|
|
|
361,418 |
|
|
|
|
|
|
|
1,225,993 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investment in subsidiaries |
|
|
2,140,722 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2,140,722 |
) |
|
|
|
|
Receivable from Arch Coal, Inc. |
|
|
1,399,046 |
|
|
|
|
|
|
|
(112 |
) |
|
|
28,899 |
|
|
|
|
|
|
|
1,427,833 |
|
Intercompanies |
|
|
(2,105,212 |
) |
|
|
981,359 |
|
|
|
1,064,385 |
|
|
|
59,468 |
|
|
|
|
|
|
|
|
|
Other |
|
|
802 |
|
|
|
9,617 |
|
|
|
11,611 |
|
|
|
3,770 |
|
|
|
|
|
|
|
25,800 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other assets |
|
|
1,435,358 |
|
|
|
990,976 |
|
|
|
1,075,884 |
|
|
|
92,137 |
|
|
|
(2,140,722 |
) |
|
|
1,453,633 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets |
|
$ |
1,447,923 |
|
|
$ |
993,129 |
|
|
$ |
2,046,205 |
|
|
$ |
505,652 |
|
|
$ |
(2,140,722 |
) |
|
$ |
2,852,187 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
3,434 |
|
|
$ |
|
|
|
$ |
62,504 |
|
|
$ |
16,316 |
|
|
$ |
|
|
|
$ |
82,254 |
|
Accrued expenses |
|
|
2,863 |
|
|
|
32,063 |
|
|
|
83,515 |
|
|
|
10,313 |
|
|
|
|
|
|
|
128,754 |
|
Commercial paper |
|
|
74,959 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
74,959 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
81,256 |
|
|
|
32,063 |
|
|
|
146,019 |
|
|
|
26,629 |
|
|
|
|
|
|
|
285,967 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt |
|
|
|
|
|
|
957,514 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
957,514 |
|
Accrued postretirement benefits
other
than pension |
|
|
24,482 |
|
|
|
|
|
|
|
2,485 |
|
|
|
9,838 |
|
|
|
|
|
|
|
36,805 |
|
Asset retirement obligations |
|
|
|
|
|
|
|
|
|
|
182,101 |
|
|
|
12,089 |
|
|
|
|
|
|
|
194,190 |
|
Accrued workers compensation |
|
|
4,293 |
|
|
|
|
|
|
|
1,053 |
|
|
|
3,438 |
|
|
|
|
|
|
|
8,784 |
|
Other noncurrent liabilities |
|
|
(310 |
) |
|
|
|
|
|
|
25,886 |
|
|
|
5,149 |
|
|
|
|
|
|
|
30,725 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities |
|
|
109,721 |
|
|
|
989,577 |
|
|
|
357,544 |
|
|
|
57,143 |
|
|
|
|
|
|
|
1,513,985 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Redeemable membership interest |
|
|
8,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8,000 |
|
Minority interest |
|
|
183,018 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
183,018 |
|
Non-redeemable membership interest |
|
|
1,147,184 |
|
|
|
3,552 |
|
|
|
1,688,661 |
|
|
|
448,509 |
|
|
|
(2,140,722 |
) |
|
|
1,147,184 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and
membership
interests |
|
$ |
1,447,923 |
|
|
$ |
993,129 |
|
|
$ |
2,046,205 |
|
|
$ |
505,652 |
|
|
$ |
(2,140,722 |
) |
|
$ |
2,852,187 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-24
CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS
Year Ended December 31, 2008
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent |
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) operating
activities |
|
$ |
(21,533 |
) |
|
$ |
11,703 |
|
|
$ |
280,446 |
|
|
$ |
125,966 |
|
|
$ |
396,582 |
|
Investing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
|
|
|
|
|
|
|
|
|
(257,029 |
) |
|
|
(29,578 |
) |
|
|
(286,607 |
) |
Increase in receivable from Arch Coal |
|
|
(99,311 |
) |
|
|
|
|
|
|
(112 |
) |
|
|
(968 |
) |
|
|
(100,391 |
) |
Proceeds from dispositions of property,
plant and equipment |
|
|
|
|
|
|
|
|
|
|
355 |
|
|
|
23 |
|
|
|
378 |
|
Additions to prepaid royalties |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(535 |
) |
|
|
(535 |
) |
Reimbursement of deposits on equipment |
|
|
|
|
|
|
|
|
|
|
2,697 |
|
|
|
|
|
|
|
2,697 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash used in investing activities |
|
|
(99,311 |
) |
|
|
|
|
|
|
(254,089 |
) |
|
|
(31,058 |
) |
|
|
(384,458 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Financing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net repayments on commercial paper |
|
|
(9,288 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(9,288 |
) |
Debt financing costs |
|
|
(219 |
) |
|
|
(14 |
) |
|
|
|
|
|
|
|
|
|
|
(233 |
) |
Transactions with affiliates, net |
|
|
132,963 |
|
|
|
(11,689 |
) |
|
|
(26,289 |
) |
|
|
(94,985 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) financing
activities |
|
|
123,456 |
|
|
|
(11,703 |
) |
|
|
(26,289 |
) |
|
|
(94,985 |
) |
|
|
(9,521 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in cash and cash
equivalents |
|
|
2,612 |
|
|
|
|
|
|
|
68 |
|
|
|
(77 |
) |
|
|
2,603 |
|
Cash and cash equivalents, beginning of
period |
|
|
78 |
|
|
|
|
|
|
|
16 |
|
|
|
154 |
|
|
|
248 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of period |
|
$ |
2,690 |
|
|
$ |
|
|
|
$ |
84 |
|
|
$ |
77 |
|
|
$ |
2,851 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-25
CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS
Year Ended December 31, 2007
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent |
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) operating
activities |
|
$ |
(8,261 |
) |
|
$ |
4,263 |
|
|
$ |
227,606 |
|
|
$ |
101,156 |
|
|
$ |
324,764 |
|
Investing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
|
|
|
|
|
|
|
|
|
(92,820 |
) |
|
|
(54,603 |
) |
|
|
(147,423 |
) |
Increase in receivable from Arch Coal |
|
|
(274,352 |
) |
|
|
|
|
|
|
(2 |
) |
|
|
(2,016 |
) |
|
|
(276,370 |
) |
Proceeds from dispositions of property, plant
and equipment |
|
|
6,000 |
|
|
|
|
|
|
|
455 |
|
|
|
86 |
|
|
|
6,541 |
|
Additions to prepaid royalties |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(532 |
) |
|
|
(532 |
) |
Reimbursement of deposits on equipment |
|
|
|
|
|
|
|
|
|
|
18,325 |
|
|
|
|
|
|
|
18,325 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash used in investing activities |
|
|
(268,352 |
) |
|
|
|
|
|
|
(74,042 |
) |
|
|
(57,065 |
) |
|
|
(399,459 |
) |
Financing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net proceeds from commercial paper |
|
|
74,959 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
74,959 |
|
Debt financing costs |
|
|
(202 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(202 |
) |
Transactions with affiliates, net |
|
|
201,934 |
|
|
|
(4,263 |
) |
|
|
(153,709 |
) |
|
|
(43,962 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) financing
activities |
|
|
276,691 |
|
|
|
(4,263 |
) |
|
|
(153,709 |
) |
|
|
(43,962 |
) |
|
|
74,757 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in cash and cash
equivalents |
|
|
78 |
|
|
|
|
|
|
|
(145 |
) |
|
|
129 |
|
|
|
62 |
|
Cash and cash equivalents, beginning of
period |
|
|
|
|
|
|
|
|
|
|
161 |
|
|
|
25 |
|
|
|
186 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of period |
|
$ |
78 |
|
|
$ |
|
|
|
$ |
16 |
|
|
$ |
154 |
|
|
$ |
248 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-26
CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS
Year Ended December 31, 2006
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent |
|
|
|
|
|
|
Guarantor |
|
|
Non-Guarantor |
|
|
|
|
|
|
Company |
|
|
Issuer |
|
|
Subsidiaries |
|
|
Subsidiaries |
|
|
Consolidated |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by operating
activities |
|
$ |
50,847 |
|
|
$ |
3,553 |
|
|
$ |
378,073 |
|
|
$ |
107,193 |
|
|
$ |
539,666 |
|
Investing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
|
|
|
|
|
|
|
|
|
(155,440 |
) |
|
|
(104,928 |
) |
|
|
(260,368 |
) |
(Increase) decrease in receivable from Arch
Coal |
|
|
(251,943 |
) |
|
|
|
|
|
|
2 |
|
|
|
(27,194 |
) |
|
|
(279,135 |
) |
Proceeds from dispositions of property, plant
and equipment |
|
|
|
|
|
|
|
|
|
|
91 |
|
|
|
204 |
|
|
|
295 |
|
Additions to prepaid royalties |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(409 |
) |
|
|
(409 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash used in investing activities |
|
|
(251,943 |
) |
|
|
|
|
|
|
(155,347 |
) |
|
|
(132,327 |
) |
|
|
(539,617 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Financing Activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Debt financing costs |
|
|
|
|
|
|
(15 |
) |
|
|
|
|
|
|
|
|
|
|
(15 |
) |
Transactions with affiliates, net |
|
|
201,096 |
|
|
|
(3,538 |
) |
|
|
(222,691 |
) |
|
|
25,133 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by (used in) financing
activities |
|
|
201,096 |
|
|
|
(3,553 |
) |
|
|
(222,691 |
) |
|
|
25,133 |
|
|
|
(15 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in cash and cash
equivalents |
|
|
|
|
|
|
|
|
|
|
35 |
|
|
|
(1 |
) |
|
|
34 |
|
Cash and cash equivalents, beginning of
period |
|
|
|
|
|
|
|
|
|
|
126 |
|
|
|
26 |
|
|
|
152 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of period |
|
$ |
|
|
|
$ |
|
|
|
$ |
161 |
|
|
$ |
25 |
|
|
$ |
186 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-27
ARCH WESTERN RESOURCES, LLC
SCHEDULE II VALUATION AND QUALIFYING ACCOUNTS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additions |
|
|
|
|
|
|
|
|
|
|
Balance at |
|
Charged to Costs |
|
Charged to |
|
|
|
|
|
Balance at |
|
|
Beginning of Year |
|
and Expenses |
|
Other Accounts |
|
Deductions(a) |
|
End of Year |
|
|
(In thousands) |
Year Ended Dec. 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserves deducted from asset accounts |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets other notes and accounts receivable |
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Current assets repair parts and supplies inventories |
|
|
12,497 |
|
|
|
1,492 |
|
|
|
|
|
|
|
2,002 |
|
|
|
11,987 |
|
Year Ended Dec. 31, 2007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserves deducted from asset accounts |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets other notes and accounts receivable |
|
$ |
962 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
962 |
|
|
$ |
|
|
Current assets repair parts and supplies inventories |
|
|
12,076 |
|
|
|
663 |
|
|
|
|
|
|
|
242 |
|
|
|
12,497 |
|
Year Ended Dec. 31, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserves deducted from asset accounts |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other assets other notes and accounts receivable |
|
$ |
962 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
962 |
|
Current assets repair parts and supplies inventories |
|
|
12,411 |
|
|
|
191 |
|
|
|
|
|
|
|
526 |
|
|
|
12,076 |
|
|
|
|
(a) |
|
Reserves utilized, unless otherwise indicated. |
F-28
Signatures
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934,
the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
|
|
|
|
|
|
Arch Western Resources, LLC
|
|
|
|
|
|
Paul A. Lang
President March 26, 2009 |
|
|
KNOW ALL PERSONS BY THESE PRESENTS: That each of the undersigned member and officers of Arch
Western Resources, LLC, a Delaware limited liability company, hereby constitutes and appoints
Robert G. Jones and Gregory A. Billhartz, and each of them, its or his true and lawful
attorney-in-fact and agent, with full power to act without the other, to sign Arch Western
Resources, LLCs Annual Report on Form 10-K for the year ended December 31, 2008, to be filed with
the Securities and Exchange Commission under the provisions of the Securities Exchange Act of 1934,
as amended; to file such Annual Report and the exhibits thereto and any and all other documents in
connection therewith, including without limitation, amendments thereto, with the Securities and
Exchange Commission; and to do and perform any and all other acts and things requisite and
necessary to be done in connection with the foregoing as fully as he might or could do in person,
hereby ratifying and confirming all that said attorney-in-fact and agent, or any of them, may
lawfully do or cause to be done by virtue hereof.
Pursuant to the requirements of the Securities and Exchange Act of 1934, this report has been
signed by the following persons in the capacities and on the dates indicated.
|
|
|
|
|
Signatures |
|
Capacity |
|
Date |
|
|
Paul A. Lang
President
(Principal Executive Officer)
|
|
March 26, 2009 |
|
|
|
|
|
|
|
John T. Drexler
Vice President
(Principal Financial Officer)
|
|
March 26, 2009 |
|
|
|
|
|
Arch Western Acquisition Corporation
|
|
Sole Managing Member
|
|
March 26, 2009 |
|
|
|
|
|
By: |
|
|
|
|
John T. Drexler, Vice President |
|
|
|
|
Exhibit Index
|
|
|
Exhibit |
|
Description |
3.1
|
|
Certificate of Formation (incorporated herein by reference to Exhibit
3.3 to the Registration Statement on Form S-4 (Reg. No. 333-107569)
filed by Arch Western Finance, LLC on August 1, 2003). |
|
|
|
3.2
|
|
Limited Liability Company Agreement (incorporated herein by reference to
Exhibit 3.4 to the Registration Statement on Form S-4 (Reg. No.
333-107569) filed by Arch Western Finance, LLC on August 1, 2003). |
|
|
|
4.1
|
|
Indenture, dated as of June 25, 2003, by and among Arch Western Finance,
LLC, Arch Coal, Inc., Arch Western Resources, LLC, Arch of Wyoming, LLC,
Mountain Coal Company, L.L.C., Thunder Basin Coal Company, L.L.C. and
The Bank of New York, as trustee (incorporated herein by reference to
Exhibit 4.1 to the Registration Statement on Form S-4 (Reg. No.
333-107569) filed by Arch Western Finance, LLC on August 1, 2003). |
|
|
|
4.2
|
|
First Supplemental Indenture, dated October 22, 2004, by and among Arch
Western Finance, LLC, Arch Western Resources, LLC, Arch of Wyoming, LLC,
Mountain Coal Company, L.L.C., Thunder Basin Coal Company, L.L.C. and
The Bank of New York, as trustee (incorporated herein by reference to
Exhibit 4.4 of the Current Report on Form 8-K filed by the registrant on
October 23, 2004). |
|
|
|
4.3
|
|
Form of 63/4% Senior Notes due 2013 (included in Exhibit 4.1). |
|
|
|
4.4
|
|
Form of Guarantee of 63/4% Senior Notes due 2013 (included in Exhibit 4.1). |
|
|
|
4.5
|
|
Registration Rights Agreement, dated October 22, 2004, among Arch Coal,
Inc., Arch Western Resources, LLC, Arch Western Finance, LLC, Triton
Coal Company, LLC, Arch Western Bituminous Group, LLC, Arch of Wyoming,
LLC, Mountain Coal Company, L.L.C. and Thunder Basin Coal Company,
L.L.C. and Citigroup Global Markets Inc., J.P. Morgan Securities Inc.
and Morgan Stanley & Co. Incorporated, as representatives of the initial
purchasers named therein (incorporated herein by reference to Exhibit
4.1 to the Current Report on Form 8-K filed by the registrant on October
23, 2004). |
|
|
|
10.1
|
|
Federal Coal Lease dated as of June 24, 1993 between the U.S. Department
of the Interior and Southern Utah Fuel Company (incorporated herein by
reference to Exhibit 10.17 to Arch Coals Annual Report on Form 10-K for
the year ended December 31, 1998). |
|
|
|
10.2
|
|
Federal Coal Lease between the U.S. Department of the Interior and Utah
Fuel Company (incorporated herein by reference to Exhibit 10.18 to Arch
Coals Annual Report on Form 10-K for the year ended December 31, 1998). |
|
|
|
10.3
|
|
Federal Coal Lease dated as of July 19, 1997 between the U.S. Department
of the Interior and Canyon Fuel Company, LLC (incorporated herein by
reference to Exhibit 10.19 to Arch Coals Annual Report on Form 10-K for
the year ended December 31, 1998). |
|
|
|
10.4
|
|
Federal Coal Lease dated as of January 24, 1996 between the U.S.
Department of the Interior and the Thunder Basin Coal Company
(incorporated herein by reference to Exhibit 10.20 to Arch Coals Annual
Report on Form 10-K for the year ended December 31, 1998). |
|
|
|
10.5
|
|
Federal Coal Lease Readjustment dated as of November 1, 1967 between the
U.S. Department of the Interior and the Thunder Basin Coal Company
(incorporated herein by reference to Exhibit 10.21 to Arch Coals Annual
Report on Form 10-K for the year ended December 31, 1998). |
|
|
|
10.6
|
|
Federal Coal Lease effective as of May 1, 1995 between the U.S.
Department of the Interior and Mountain Coal Company (incorporated
herein by reference to Exhibit 10.22 to Arch Coals Annual Report on
Form 10-K for the year ended December 31, 1998). |
|
|
|
10.7
|
|
Federal Coal Lease dated as of January 1, 1999 between the Department of
the Interior and Ark Land Company (incorporated herein by reference to
Exhibit 10.23 to Arch Coals Annual Report on Form 10-K for the year
ended December 31, 1998). |
|
|
|
10.8
|
|
Federal Coal Lease dated as of October 1, 1999 between the U.S.
Department of the Interior and Canyon Fuel Company, LLC (incorporated
herein by reference to Exhibit 10 to Arch Coals Quarterly Report on
Form 10-Q for the quarter ended September 30, 1999). |
|
|
|
Exhibit |
|
Description |
10.9
|
|
Federal Coal Lease effective as of March 1, 2005 by and between the
United States of America and Ark Land LT, Inc. covering the tract of
land known as Little Thunder in Campbell County, Wyoming (incorporated
by reference to Exhibit 99.1 to the Current Report on Form 8-K filed by
Arch Coal on February 10, 2005). |
|
|
|
10.10
|
|
Modified Coal Lease (WYW71692) executed January 1, 2003 by and between
the United States of America, through the Bureau of Land Management, as
lessor, and Triton Coal Company, LLC, as lessee, covering a tract of
land known as North Rochelle in Campbell County, Wyoming (incorporated
by reference to Exhibit 10.24 to Arch Coals Annual Report on Form 10-K
for the year ended December 31, 2004). |
|
|
|
10.11
|
|
Coal Lease (WYW127221) executed January 1, 1998 by and between the
United States of America, through the Bureau of Land Management, as
lessor, and Triton Coal Company, LLC, as lessee, covering a tract of
land known as North Roundup in Campbell County, Wyoming (incorporated
by reference to Exhibit 10.24 to Arch Coals Annual Report on Form 10-K
for the year ended December 31, 2004). |
|
|
|
10.12
|
|
Master Lease and Sublease Agreement, dated effective as of April 1,
2005, by and between Ark Land Company, Ark Land LT, Inc., Thunder Basin
Coal Company, L.L.C. and Triton Coal Company, LLC (incorporated by
reference to Exhibit 10.12 to the registrants Annual Report on Form
10-K for the year ended December 31, 2005). |
|
|
|
10.13
|
|
Amendment No. 1 to Master Lease and Sublease Agreement, dated effective
as of December 30, 2005, by and between Ark Land Company, Ark Land LT,
Inc., Thunder Basin Coal Company, L.L.C. and Triton Coal Company, LLC
(incorporated by reference to Exhibit 10.13 to the registrants Annual
Report on Form 10-K for the year ended December 31, 2005). |
|
|
|
10.14
|
|
State Coal Lease executed October 1, 2004 by and between The State of
Utah, Thru School & Institutional Trust Lands Admin, as lessor, and Ark
Land Company and Arch Coal, Inc., as lessees, covering a tract of land
located in Seiever County, Utah (incorporated by reference to Exhibit
10.20 to Arch Coals Annual Report on Form 10-K for the year ended
December 31, 2006). |
|
|
|
10.15
|
|
State Coal Lease executed September 1, 2000 by and between The State of
Utah, Thru School & Institutional Trust Lands Admin, as lessor, and
Canyon Fuel Company, LLC, as lessee, for lands located in Carbon County,
Utah (incorporated by reference to Exhibit 10.21 to Arch Coals Annual
Report on Form 10-K for the year ended December 31, 2006). |
|
|
|
10.16
|
|
Federal Coal Lease executed September 1, 1996 by and between the Bureau
of Land Management, as lessor, and Canyon Fuel Company, LLC, as lessee,
covering a tract of land known as The North Lease in Carbon County,
Utah (incorporated by reference to Exhibit 10.22 to Arch Coals Annual
Report on Form 10-K for the year ended December 31, 2006). |
|
|
|
10.17
|
|
State Coal Lease executed January 18, 2008 by and between The State of
Utah, Thru School & Institutional Trust Lands Admin, as lessor, and Ark
Land Company, as lessee, for lands located in Emery County, Utah
(incorporated by reference to Exhibit 10.21 to Arch Coals Annual Report
on Form 10-K for the year ended December 31, 2008). |
|
|
|
10.18
|
|
Purchase and Sale Agreement, dated as of February 3, 2006, by and among
various entities listed on Schedule I, as the originators, and Arch
Coal, Inc. (incorporated by reference to Exhibit 10.17 to the
registrants Annual Report on Form 10-K for the year ended December 31,
2006). |
|
|
|
21.1
|
|
Subsidiaries of the registrant. |
|
|
|
31.1
|
|
Rule 13a-14(a)/15d-14(a) Certification of Paul A. Lang. |
|
|
|
31.2
|
|
Rule 13a-14(a)/15d-14(a) Certification of John T. Drexler. |
|
|
|
32.1
|
|
Section 1350 Certification of Paul A. Lang. |
|
|
|
32.2
|
|
Section 1350 Certification of John T. Drexler. |
exv21w1
Exhibit 21.1
Subsidiaries of the Company
The following is a complete list of the direct and indirect subsidiaries of Arch Coal, Inc., a
Delaware corporation, including their respective states of incorporation or organization, as of
March 23, 2009:
|
|
|
|
|
Arch Western Resources, LLC (Delaware) |
|
|
99 |
% |
Arch of Wyoming, LLC (Delaware) |
|
|
100 |
% |
Arch Western Finance LLC (Delaware) |
|
|
100 |
% |
Arch Western Bituminous Group LLC (Delaware) |
|
|
100 |
% |
Canyon Fuel Company, LLC (Delaware) |
|
|
65 |
% |
Mountain Coal Company, LLC (Delaware) |
|
|
100 |
% |
Thunder Basin Coal Company, L.L.C. (Delaware) |
|
|
100 |
% |
Triton Coal Company, LLC (Delaware) |
|
|
100 |
% |
exv31w1
Exhibit 31.1
Certification
I, Paul A. Lang, certify that:
1. I have reviewed this annual report on Form 10-K of Arch Western Resources, LLC;
2. Based on my knowledge, this report does not contain any untrue statement of a material fact
or omit to state a material fact necessary to make the statements made, in light of the
circumstances under which such statements were made, not misleading with respect to the period
covered by this report;
3. Based on my knowledge, the financial statements, and other financial information included
in this report, fairly present in all material respects the financial condition, results of
operations and cash flows of the registrant as of, and for, the periods presented in this report;
4. The registrants other certifying officer and I are responsible for establishing and
maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and
15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules
13a-15(f) and 15d-15(f)) for the registrant and have:
|
(a) |
|
Designed such disclosure controls and procedures, or caused such disclosure
controls and procedures to be designed under our supervision, to ensure that material
information relating to the registrant, including its consolidated subsidiaries, is
made known to us by others within those entities, particularly during the period in
which this report is being prepared; |
|
|
(b) |
|
Designed such internal control over financial reporting, or caused such
internal control over financial reporting to be designed under our supervision, to
provide reasonable assurance regarding the reliability of financial reporting and the
preparation of financial statements for external purposes in accordance with generally
accepted accounting principles; |
|
|
(c) |
|
Evaluated the effectiveness of the registrants disclosure controls and
procedures and presented in this report our conclusions about the effectiveness of the
disclosure controls and procedures, as of the end of the period covered by this report
based on such evaluation; and |
|
|
(d) |
|
Disclosed in this report any change in the registrants internal control over
financial reporting that occurred during the registrants most recent fiscal quarter
(the registrants fourth fiscal quarter in the case of an annual report) that has
materially affected, or is reasonably likely to materially affect, the registrants
internal control over financial reporting; and |
5. The registrants other certifying officer and I have disclosed, based on our most recent
evaluation of internal control over financial reporting, to the registrants auditors and the audit
committee of the registrants board of directors (or persons performing the equivalent functions):
|
(a) |
|
All significant deficiencies and material weaknesses in the design or
operation of internal control over financial reporting which are reasonably likely to
adversely affect the registrants ability to record, process, summarize and report
financial information; and |
|
|
(b) |
|
Any fraud, whether or not material, that involves management or other
employees who have a significant role in the registrants internal control over
financial reporting. |
Paul A. Lang
President
Date:
March 26, 2009
exv31w2
Exhibit 31.2
Certification
I, John T. Drexler, certify that:
1. I have reviewed this annual report on Form 10-K of Arch Western Resources, LLC;
2. Based on my knowledge, this report does not contain any untrue statement of a material fact
or omit to state a material fact necessary to make the statements made, in light of the
circumstances under which such statements were made, not misleading with respect to the period
covered by this report;
3. Based on my knowledge, the financial statements, and other financial information included
in this report, fairly present in all material respects the financial condition, results of
operations and cash flows of the registrant as of, and for, the periods presented in this report;
4. The registrants other certifying officer and I are responsible for establishing and
maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and
15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules
13a-15(f) and 15d-15(f)) for the registrant and have:
|
(a) |
|
Designed such disclosure controls and procedures, or caused such disclosure
controls and procedures to be designed under our supervision, to ensure that material
information relating to the registrant, including its consolidated subsidiaries, is
made known to us by others within those entities, particularly during the period in
which this report is being prepared; |
|
|
(b) |
|
Designed such internal control over financial reporting, or caused such
internal control over financial reporting to be designed under our supervision, to
provide reasonable assurance regarding the reliability of financial reporting and the
preparation of financial statements for external purposes in accordance with generally
accepted accounting principles; |
|
|
(c) |
|
Evaluated the effectiveness of the registrants disclosure controls and
procedures and presented in this report our conclusions about the effectiveness of the
disclosure controls and procedures, as of the end of the period covered by this report
based on such evaluation; and |
|
|
(d) |
|
Disclosed in this report any change in the registrants internal control over
financial reporting that occurred during the registrants most recent fiscal quarter
(the registrants fourth fiscal quarter in the case of an annual report) that has
materially affected, or is reasonably likely to materially affect, the registrants
internal control over financial reporting; and |
5. The registrants other certifying officer and I have disclosed, based on our most recent
evaluation of internal control over financial reporting, to the registrants auditors and the audit
committee of the registrants board of directors (or persons performing the equivalent functions):
|
(a) |
|
All significant deficiencies and material weaknesses in the design or
operation of internal control over financial reporting which are reasonably likely to
adversely affect the registrants ability to record, process, summarize and report
financial information; and |
|
|
(b) |
|
Any fraud, whether or not material, that involves management or other
employees who have a significant role in the registrants internal control over
financial reporting. |
John T. Drexler
Vice President
Date:
March 26, 2009
exv32w1
Exhibit 32.1
Certification of Periodic Financial Reports
I, Paul A. Lang, President of Arch Western Resources, LLC, certify, pursuant to 18 U.S.C.
Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that:
(1) the Annual Report on Form 10-K for the year ended December 31, 2008 (the Periodic
Report) which this statement accompanies fully complies with the requirements of Section 13(a) or
15(d) of the Securities Exchange Act of 1934 (15 U.S.C. 78m or 78o(d)); and
(2) information contained in the Periodic Report fairly presents, in all material respects,
the financial condition and results of operations of Arch Western Resources, LLC.
Paul A. Lang
President
Date:
March 26, 2009
exv32w2
Exhibit 32.2
Certification of Periodic Financial Reports
I, John T. Drexler, Vice President of Arch Western Resources, LLC, certify, pursuant to 18
U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that:
(1) the Annual Report on Form 10-K for the year ended December 31, 2008 (the Periodic
Report) which this statement accompanies fully complies with the requirements of Section 13(a) or
15(d) of the Securities Exchange Act of 1934 (15 U.S.C. 78m or 78o(d)); and
(2) information contained in the Periodic Report fairly presents, in all material respects,
the financial condition and results of operations of Arch Western Resources, LLC.
John T. Drexler
Vice President
Date:
March 26, 2009